JPH0215627B2 - - Google Patents
Info
- Publication number
- JPH0215627B2 JPH0215627B2 JP14498182A JP14498182A JPH0215627B2 JP H0215627 B2 JPH0215627 B2 JP H0215627B2 JP 14498182 A JP14498182 A JP 14498182A JP 14498182 A JP14498182 A JP 14498182A JP H0215627 B2 JPH0215627 B2 JP H0215627B2
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- plating layer
- layer
- fuel
- plating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatment Of Articles (AREA)
Description
【発明の詳細な説明】
<産業上の利用分野>
この発明は、自動車用燃料管の製造方法に関す
る。
<従来の技術>
従来の自動車用燃料管は、例えば軟鋼材製の帯
板の片面又は両面に銅メツキ層を形成し、その帯
板を銅メツキ層を内周面に有するように接合して
電縫鋼管となして製造していた。
<発明が解決しようとする問題点>
このように製造した燃料管は、燃料油がガソリ
ンの場合は、十分実用に耐え得るが、昨今の如く
ガソホール(アルコール混入ガソリン)の使用が
増大してくると、十分な耐食性が得がたかつた。
その理由は、Cuメツキがしてあつても、電縫鋼
管を形成する時、溶接部にピンホールが多発し、
水分の存在による電触が発生するためである。さ
らには、銅イオンのガソホール中への溶出は、燃
料配管中のゴム部品(ホース・ダイアフラム等)
の劣化を促進させるおそれがあつた。そこで、耐
食性の良好なステンレス鋼管を燃料管として使用
することも考えられるが、燃料管は曲げ加工やフ
レア・絞り加工等の塑性加工を必要とするため、
塑性加工がしにくいステンレンレス鋼管は、不適
であるとともに高価である。
<発明の目的>
この発明は、上記にかんがみて、ガソホールに
対して十分な耐食性を有するとともに、塑性加工
性に優れ、しかも製造原価の安い自動車用燃料管
を提供することを目的とする。
<問題点を解決するための手段>
この発明の自動車用燃料管の製造方法は、軟鋼
材製帯板の片面又は両面に0.5〜9μmのNiメツキ
層を形成し、この帯板をNiメツキ層を内周面に
有するように接合して電縫鋼管を形成し、さらに
この電縫鋼管を、還元ガス又は不活性ガス雰囲気
中、800〜1100℃×5分以上の条件で加熱処理す
ることに特徴を有する。
<実施例>
以下、この発明の自動車用燃料管の製造方法の
一例を図例に基づいて詳細に説明する。
(1) 軟鋼材製の帯板1の両面又は片面に、電気メ
ツキ法等によつてNiメツキ層2を形成する
(第1図)。このとき、Niメツキ層の厚みは0.5
〜9μm、望ましくは1〜5μmとする。0.5μm未
満では十分な深さのNiの拡散層が得られず、
また9μmを超えるとNi使用量が多くなるとと
もに形成時間も長くなりコスト的メリツトがな
くなる。
(2) 上記Niメツキ層2が形成された帯板1の両
側をエツジスカーフイング後、成形工程を経て
高周波誘導溶接法又は低周波抵抗溶接法により
溶接を行なつて少なくとも内周側にNiメツキ
層を有する電縫鋼管3とする(第2図)。なお
図例中、点線部位は溶接部位Aである。
(3) 上記電縫鋼管3を焼鈍炉に導き、還元ガス又
は不活性ガス雰囲気、800〜1100℃×5分以上
の条件で加熱処理を行ない、鋼管母材1の表面
にNi拡散層5(ハツチ交叉部)を形成させる
(第3〜第4図)。ここで、ピンホール7があつ
てもNiメツキ層2の母材1への拡散により、
第5図AからBの状態となり、ピンホール部の
母材1の露出は消失する。
なお第4,5図の二点鎖線Bは鋼管母材1と
Niメツキ層2の境界を示す。このとき、加熱温
度(鋼管表面温度)が800℃未満(通常の電縫鋼
管の焼鈍温度)では拡散に時間を要し実用的でな
く、1100℃を超えると鋼管母材が劣化するおそれ
がありさらに加熱設備も高価となる。また加熱時
間は上記の通りであるが通常Ni拡散層5の深さ
が5μm以上となるように設定する。上記還元ガ
スとしてはLPG分解ガス、NH3分解ガス等、不
活性ガスとしては、N2、Ar等をそれぞれ例示で
きる。
<発明の効果>
上記のように製造した自動車用燃料管は、鋼管
母材表面にFeにNiが固溶し、表面側に向つて漸
次Niリツチの母材と一体となつた拡散層を有し、
下記のような効果を奏する。
(a) 表面側がNiリツチであり、優れた耐食性、
耐摩耗性を有する。即ちNiはFeより貫な金属
であり犠牲腐食は発生しないことは勿論、鋼管
形成のための溶接前のNiメツキ層の一般部に
又は溶接部(ビード部)にピーホールがあつて
もNiメツキ層の拡散によりほとんど消失して
しまい耐食性(耐ガソホール性)が著しく向上
する。
(b) Ni拡散層は鋼管の表面部のみでかつ鋼管母
材との境界部が不鮮明な形で母材と一体化され
ており、フレア・絞り加工のような強度加工を
行なつても金属メツキ層のようにクラツク等が
発生することなく、加工性も表面処理前の軟鋼
鋼管同様良好である。
(c) この発明の自動車用燃料管の製造方法は、従
来の電縫鋼管製造ラインに、Niメツキ層形成
工程、例えば、電気メツキ工程のみを加えるだ
けでよく(拡散工程は従来の焼鈍工程で兼ね
る:但し、処理温度条件が従来より高い)、き
わめて低コストで自動車用燃料管の耐食性等を
大幅に向上できる。
(d) さらにNiメツキ層が非常に薄くて済むので、
自動車用燃料管が細径(通常20mm以下)である
ことも相まつて、当該燃料管の重量増大及び流
れ抵抗の増大をほとんどきたさない。
なお、特開昭52−115747号公報、特開昭53−
5037号公報において、鋼管の表面にNi層を形成
して、加熱処理することにより耐食性を向上させ
ることが開示されているが、本願発明の方法と
は、Ni層の形成手段及びその厚みは相違する。
即ち、本願発明においてはNi層をメツキにより
0.5〜9μmに形成するのに対し、上記従来技術は
Ni層を溶射又は塗布により0.1〜1mm又は10μm
〜1mm)に形成する。溶射や塗布の場合、メツキ
の場合のように10μm未満の薄層に形成するのが
困難であり、かつ10μm未満に形成した場合、本
願発明のような温度範囲(800〜1100℃)で加熱
処理を行なつてもピンホールが消失せず耐食性が
向上しないと認識されていた。
次に、この発明の効果を確認するために行なつ
た耐食性試験の結果を第1表に示す。
(試験方法)
板厚0.7mmの軟鋼板(SPCC)の両面に電気メツ
キにより厚み2μmのNiメツキ層を形成後、慣用
手段で電縫鋼管(φ8、肉厚0.65mm、長さ1200mm)
を製造し、900℃×10min、還元雰囲気中で加熱
処理によりNiを拡散させた後、半割にして内周
面のビード部(溶接部)と非ビード部(一般部)
について塩水噴霧試験(J15Z2371)で評価した。
なお、対比のためにNi層を形成し加熱処理を行
なわないものについても同様の塩水噴霧試験を行
なつた。
【表】DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a method of manufacturing a fuel pipe for an automobile. <Prior art> Conventional fuel pipes for automobiles are made by, for example, forming a copper plating layer on one or both sides of a strip made of mild steel, and joining the strips so that the copper plating layer is formed on the inner peripheral surface. It was manufactured as ERW steel pipe. <Problems to be solved by the invention> The fuel pipe manufactured in this way can be put to practical use when the fuel oil is gasoline, but as of late, the use of gasohol (alcohol-containing gasoline) has been increasing. However, it was difficult to obtain sufficient corrosion resistance.
The reason for this is that even with Cu plating, pinholes often occur in the welded parts when forming ERW steel pipes.
This is because electric contact occurs due to the presence of moisture. Furthermore, the elution of copper ions into gasohol is caused by rubber parts in fuel piping (hose, diaphragm, etc.)
There was a risk of accelerating deterioration. Therefore, it is possible to use stainless steel pipes with good corrosion resistance as fuel pipes, but fuel pipes require plastic processing such as bending, flaring, and drawing.
Stainless steel pipes that are difficult to plastically work are unsuitable and expensive. <Object of the Invention> In view of the above, an object of the present invention is to provide a fuel pipe for an automobile that has sufficient corrosion resistance against gasohol, has excellent plastic workability, and is inexpensive to manufacture. <Means for Solving the Problems> The method for manufacturing an automobile fuel pipe of the present invention involves forming a Ni plating layer of 0.5 to 9 μm on one or both sides of a mild steel strip, and then applying the Ni plating layer to the strip. is joined to form an ERW steel pipe on the inner peripheral surface, and this ERW steel pipe is further heat-treated at 800 to 1100°C for 5 minutes or more in a reducing gas or inert gas atmosphere. Has characteristics. <Example> Hereinafter, an example of the method for manufacturing a fuel pipe for an automobile according to the present invention will be described in detail with reference to the drawings. (1) Form a Ni plating layer 2 on both sides or one side of a strip plate 1 made of mild steel by electroplating or the like (Fig. 1). At this time, the thickness of the Ni plating layer is 0.5
~9 μm, preferably 1 to 5 μm. If it is less than 0.5 μm, a sufficiently deep Ni diffusion layer cannot be obtained,
Moreover, if the thickness exceeds 9 μm, the amount of Ni used increases and the formation time becomes longer, so that there is no cost advantage. (2) After edge-scarfing both sides of the strip plate 1 on which the Ni plating layer 2 is formed, welding is performed by high-frequency induction welding or low-frequency resistance welding through a forming process to form Ni plating at least on the inner circumferential side. The electric resistance welded steel pipe 3 has layers (Fig. 2). Note that in the illustrated example, the dotted line region is the welding region A. (3) The above-mentioned ERW steel pipe 3 is introduced into an annealing furnace and heat-treated in a reducing gas or inert gas atmosphere at 800 to 1100°C for 5 minutes or more to form a Ni diffusion layer 5 on the surface of the steel pipe base material 1. 3 and 4). Here, even if there is a pinhole 7, due to the diffusion of the Ni plating layer 2 into the base material 1,
The state changes from A to B in FIG. 5, and the exposure of the base material 1 at the pinhole portion disappears. Note that the two-dot chain line B in Figures 4 and 5 indicates the steel pipe base material 1.
The boundary of Ni plating layer 2 is shown. At this time, if the heating temperature (steel pipe surface temperature) is less than 800°C (the normal annealing temperature for ERW steel pipes), it will take time for diffusion to occur, making it impractical; if it exceeds 1100°C, the steel pipe base material may deteriorate. Furthermore, heating equipment is also expensive. The heating time is as described above, but is usually set so that the depth of the Ni diffusion layer 5 is 5 μm or more. Examples of the reducing gas include LPG decomposition gas and NH 3 decomposition gas, and examples of the inert gas include N 2 and Ar. <Effects of the Invention> The automobile fuel pipe manufactured as described above has a solid solution of Ni in Fe on the surface of the steel pipe base material, and a diffusion layer that gradually becomes integrated with the Ni-rich base material toward the surface. death,
It produces the following effects. (a) The surface side is Ni-rich and has excellent corrosion resistance.
Has wear resistance. In other words, Ni is a more penetrating metal than Fe, so sacrificial corrosion does not occur, and even if there is a peehole in the general part of the Ni plating layer before welding to form a steel pipe or in the welded part (bead part), the Ni plating will not occur. Most of it disappears due to layer diffusion, and corrosion resistance (gasohol resistance) is significantly improved. (b) The Ni diffusion layer is only present on the surface of the steel pipe and is integrated with the base material with an unclear boundary between the steel pipe and the base material, so even if strength processing such as flaring or drawing is performed, the Cracks do not occur as with plating layers, and the workability is as good as the mild steel pipe before surface treatment. (c) The method for manufacturing fuel pipes for automobiles according to the present invention requires only adding a Ni plating layer forming process, for example, an electroplating process, to the conventional electric resistance welded steel pipe manufacturing line (the diffusion process can be replaced by the conventional annealing process). (However, the processing temperature conditions are higher than conventional methods), and the corrosion resistance of automotive fuel pipes can be greatly improved at extremely low cost. (d) Furthermore, since the Ni plating layer only needs to be very thin,
Coupled with the small diameter of automobile fuel pipes (usually 20 mm or less), there is little increase in weight or flow resistance of the fuel pipes. In addition, JP-A-52-115747, JP-A-53-
Publication No. 5037 discloses that the corrosion resistance is improved by forming a Ni layer on the surface of a steel pipe and subjecting it to heat treatment, but the method of the present invention is different from the method of the present invention in the formation means of the Ni layer and its thickness. do.
That is, in the present invention, the Ni layer is formed by plating.
In contrast to the conventional technology described above,
Ni layer 0.1-1mm or 10μm by thermal spraying or coating
~1 mm). In the case of thermal spraying or coating, if it is difficult to form a thin layer of less than 10 μm as in the case of plating, and if it is formed to a thickness of less than 10 μm, heat treatment in the temperature range (800 to 1100°C) as in the present invention is required. It was recognized that even if this was done, the pinholes would not disappear and corrosion resistance would not improve. Next, Table 1 shows the results of a corrosion resistance test conducted to confirm the effects of the present invention. (Test method) After forming a 2 μm thick Ni plating layer on both sides of a 0.7 mm thick mild steel plate (SPCC) by electroplating, an electric resistance welded steel pipe (φ8, wall thickness 0.65 mm, length 1200 mm) was formed using conventional methods.
After manufacturing and diffusing Ni by heat treatment in a reducing atmosphere at 900°C for 10 minutes, we cut it in half and separated it into a beaded part (welded part) and a non-beaded part (general part) on the inner peripheral surface.
This was evaluated using a salt spray test (J15Z2371).
For comparison, a similar salt spray test was also conducted on a sample on which a Ni layer was formed but no heat treatment was performed. 【table】
図例はこの発明を示し、第1図はNi層を形成
した帯鋼板の断面図、第2図は第1図の帯鋼板を
溶接して形成した電縫鋼管の断面図、第3図は第
2図の電縫鋼管における加熱処理後の状態を示す
断面図、第4図は第3図の部拡大断面図、第5
図はNiメツキ層の拡散によるピンホールの消失
原理を示す図である。
1……帯鋼板(鋼管母材)、2……Niメツキ
層、3……鋼管、5……Ni拡散層。
The illustrated examples illustrate this invention, and FIG. 1 is a cross-sectional view of a steel strip with a Ni layer formed thereon, FIG. 2 is a cross-sectional view of an electric resistance welded steel pipe formed by welding the steel strip of FIG. 1, and FIG. Fig. 2 is a sectional view showing the state of the ERW steel pipe after heat treatment; Fig. 4 is an enlarged sectional view of Fig. 3;
The figure shows the principle of pinhole disappearance due to diffusion of the Ni plating layer. 1... Steel strip plate (steel pipe base material), 2... Ni plating layer, 3... Steel pipe, 5... Ni diffusion layer.
Claims (1)
車用燃料管の製造方法。 (1) 軟鋼材製の帯板の片面又は両面に0.5〜9μm
のNiメツキ層を形成する工程。 (2) 上記Niメツキ層を形成した帯板を、内周側
にNiメツキ層を有するように接合して電縫鋼
管を形成する工程。 (3) 上記電縫鋼管を、還元ガス又は不活性ガス雰
囲気中、800〜1100℃×5分以上の条件で加熱
処理を行ないNi層を拡散させる工程。[Scope of Claims] 1. A method of manufacturing a fuel pipe for an automobile, characterized by comprising the following manufacturing steps. (1) 0.5 to 9 μm on one or both sides of a mild steel strip
The process of forming a Ni plating layer. (2) A step of joining the strip plates on which the Ni plating layer has been formed so as to have the Ni plating layer on the inner circumferential side to form an electric resistance welded steel pipe. (3) A step of diffusing the Ni layer by subjecting the electric resistance welded steel pipe to heat treatment in a reducing gas or inert gas atmosphere at 800 to 1100° C. for 5 minutes or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14498182A JPS5935667A (en) | 1982-08-20 | 1982-08-20 | Surface treatment of steel pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14498182A JPS5935667A (en) | 1982-08-20 | 1982-08-20 | Surface treatment of steel pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5935667A JPS5935667A (en) | 1984-02-27 |
| JPH0215627B2 true JPH0215627B2 (en) | 1990-04-12 |
Family
ID=15374699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14498182A Granted JPS5935667A (en) | 1982-08-20 | 1982-08-20 | Surface treatment of steel pipe |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5935667A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0783861B2 (en) * | 1986-10-23 | 1995-09-13 | 関西ペイント株式会社 | How to paint the inner surface of shaped steel |
| JPH03202166A (en) * | 1989-12-27 | 1991-09-03 | Alloy Koki Kk | Atomizing apparatus and painting apparatus |
| JP4442784B2 (en) * | 2000-01-26 | 2010-03-31 | 臼井国際産業株式会社 | High fatigue strength steel and manufacturing method thereof |
-
1982
- 1982-08-20 JP JP14498182A patent/JPS5935667A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5935667A (en) | 1984-02-27 |
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