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JPH0238200B2 - SATONOSEIZOHO - Google Patents
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JPH0238200B2 - SATONOSEIZOHO - Google Patents

SATONOSEIZOHO

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Publication number
JPH0238200B2
JPH0238200B2 JP22541584A JP22541584A JPH0238200B2 JP H0238200 B2 JPH0238200 B2 JP H0238200B2 JP 22541584 A JP22541584 A JP 22541584A JP 22541584 A JP22541584 A JP 22541584A JP H0238200 B2 JPH0238200 B2 JP H0238200B2
Authority
JP
Japan
Prior art keywords
sugar
fatty acid
acid ester
glycerin
finishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP22541584A
Other languages
Japanese (ja)
Other versions
JPS60192600A (en
Inventor
Yoshuki Ooyama
Yoshio Matsuo
Hiroaki Nishi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Riken Vitamin Co Ltd
Original Assignee
Riken Vitamin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Riken Vitamin Co Ltd filed Critical Riken Vitamin Co Ltd
Priority to JP22541584A priority Critical patent/JPH0238200B2/en
Publication of JPS60192600A publication Critical patent/JPS60192600A/en
Publication of JPH0238200B2 publication Critical patent/JPH0238200B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Saccharide Compounds (AREA)
  • Fats And Perfumes (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は砂糖の製造法に関する。さらに詳しく
は結晶缶を使用しない砂糖の製造方法において、
グリセリンモノまたはジ脂肪酸エステル及びアセ
チル化グリセリン脂肪酸エステルを濃縮仕上工程
の糖液に添加し、常圧下,仕上缶で100〜130℃の
温度で濃縮結晶化せしめることを特徴とする砂糖
の製造法に関する。 ビート糖工場、さとうきび原料糖工場、さとう
きび黒糖工場、再生黒糖工場、精製糖工場、ぶど
う糖工場、水飴工場、異性化糖工場などでは糖液
の精製、濃縮、結晶化などの工程がある。糖類の
製造工場において水分の蒸発濃縮は製品原単位を
左右する大きな要素である。 本発明は結晶缶を使用しない砂糖の製造法であ
る。通常の砂糖の製造法では糖液を予め予備濃縮
した後結晶缶に入れ減圧下50〜70℃の温度で
Bx90〜98に濃縮し、次いで助晶機に入れ結晶化
を促進した後遠心分離機により結晶と蜜とを分離
する。本発明では結晶缶を使用せず、常圧下、仕
上缶で100〜130℃でBx90〜95に濃縮後、箱詰め
してブロツクにするか助晶機に入れ結晶化を促進
してそのまま粉糖として得るか、遠心分離で分蜜
する。 この仕上缶は加熱蒸気を使用しており、大気圧
下短時間に糖液を高濃度に濃縮することにある。
しかし大気圧下であるため糖液の濃縮温度は100
〜130℃となり、発泡を生ずると共に妙糖分解、
還元糖分解(PH低下)、粘度増加などをなどを派
生する極めて苛酷な条件である。またこれらの条
件下で得られる糖液の品質が低下し還元糖などの
不純物の生成量が増加し、二次工程における糖液
の冷却結晶化を阻害し、ダマの多い結晶粒径不揃
いで、ねばりや水分の多い製品糖が得られる。ま
た型入れしてブロツクにする場合、硬度、光沢、
色価などが劣る製品糖となる。 さらに糖液劣化による粘度の増加は、これらの
糖液が前処理工程でかなり多量のカルシウムを残
存含有するため、仕上缶のスケール原因となり伝
熱速度を低下せしめ、濃縮時間の延長、製品劣化
など悪循環を重ねる原因となる。 これらの問題を解決するために、従来消泡の目
的でなたね油、大豆油などが使用されているが、
消泡については効果が弱く持続性に乏しく、濃縮
時間の短縮や粘稠性であるなど製品品質の向上に
は寄与していない。 また消泡剤の添加量も1000〜2000ppmと比較的
多量である。 本発明は前記の諸問題を解決することを目的と
し種々検討した結果、効用缶工程または仕上缶工
程において、グリセリンモノまたはジ脂肪酸エス
テル及びアセチル化グリセリン脂肪酸エステルを
併用して糖液に添加することにより、濃縮仕上工
程における糖液の発泡や粘稠性の問題を解決する
と共に濃縮時間短縮、脱スケール効果を促進し、
その結果製品糖はダマの生成を著しく減少し、ね
ばりのない製品水分の少ない均一な砂糖結晶を得
ることができることを見出し、また型入れしてブ
ロツクの砂糖を得る場合は硬度、色価、光沢など
の製品品質を著しく改善できることを見出して本
発明を完成したものである。 本発明で常圧下、仕上缶での温度を100〜130℃
にしたのは、前述のように通常の場合には不純物
生成や結晶化製品の悪い過酷な条件であるが、本
発明のグリセリンモノまたはジ脂肪酸エステルと
アセチル化グリセリン脂肪酸エステルを添加した
場合は100℃以下では水分蒸発量が少なく時間が
かかり製品に悪影響を与え、130℃以上では水分
蒸発は速いが色は光沢に影響を与えるため、100
℃〜130℃の範囲が本発明では適していることが
判明した。 本発明でのグリセリンモノまたはジ脂肪酸エス
テル及びアセチル化グリセリン脂肪酸エステルに
使用する脂肪酸には炭素数8乃22のものが適宜用
いられるが、具体的にはカプリル酸、カプリン
酸、ラウリン酸、ミリスチン酸、パルミチン酸、
ステアリン酸、アラキン酸、ベヘン酸などの飽和
脂肪酸、リンデル酸、オレイン酸、リノール酸、
リシノレン酸、アラキドン酸、エルカ酸などの不
飽和脂肪酸などの単一脂肪酸および混合脂肪酸お
よびヤシ油、パーム油、大豆油、綿実油、ナタネ
油、牛脂、ラード、鶏脂、魚油及びこれらの硬化
油よりの混合脂肪酸を用いることができる。 本発明でいうアセチル化グリセリン脂肪酸エス
テルとは、グリセリンモノアセトモノ脂肪酸エス
テル、グリセリンモノアセトジ脂肪酸エステルお
よびグリセリンジアセトモノ脂肪酸エステルをさ
し、これらは1種以上混合して使用することがで
きる。 本発明に使用するグリセリンモノまたはジ脂肪
酸エステル及びアセチル化グリセリン脂肪酸エス
テルの糖液への添加量は0.001〜0.1%で好ましい
効果を示す。0.001%以下では期待される効果を
示さず、0.1%以上の添加は効果の点と経済的な
面で必要としない。 グリセリンモノまたはジ脂肪酸エステルとアセ
チル化グリセリン脂肪酸エステルの割合は、50:
50〜90:10(各重量部)が好ましい。グリセリン
モノおよびジ脂肪酸エステル特に純度の高い蒸溜
モノグリセリドにアセチル化グリセリン脂肪酸エ
ステルを配合することによりモノグリセリドの加
熱によるゲル化を防止することができる。 添加時期は通常濃縮仕上缶の供給糖液に加熱開
始前に添加するのが好ましいが、あかじめ効用缶
(多重効用缶を含む)糖液に添加しておけば効用
缶での糖液濃縮時の発泡を抑制し、濃縮効率を向
上するとともに、仕上濃縮でも効果が持続し目的
とする良質な砂糖が得られる。 以下実施例で本発明を説明する。 実施例 1 粗糖200g、洗糖蜜206g、水63gからなる純糖
率86の糖液に下記各試料を添加し、常圧の濃縮装
置にて品温130℃以下でBx90〜95まで濃縮し、
110〜105℃まで撹拌冷却後型入れをした。その結
果は表に示した。
The present invention relates to a method for producing sugar. For more details, please refer to the sugar manufacturing method that does not use crystallized cans.
A method for producing sugar characterized by adding glycerin mono- or di-fatty acid ester and acetylated glycerin fatty acid ester to a sugar solution in the concentration finishing step, and concentrating and crystallizing it at a temperature of 100 to 130°C in a finishing can under normal pressure. . Beet sugar factories, raw sugar cane sugar factories, cane brown sugar factories, recycled brown sugar factories, refined sugar factories, glucose factories, starch syrup factories, high-fructose sugar factories, etc. carry out processes such as refining, concentrating, and crystallizing sugar solutions. In sugar manufacturing plants, evaporation and concentration of water is a major factor that affects the product consumption rate. The present invention is a method for producing sugar without using crystal cans. In the usual sugar manufacturing method, the sugar solution is preconcentrated in advance, then placed in a crystallizer and heated at a temperature of 50 to 70°C under reduced pressure.
It is concentrated to Bx90-98, then placed in an auxiliary crystallizer to promote crystallization, and then separated into crystals and honey using a centrifuge. In the present invention, without using a crystallization can, it is concentrated to Bx 90 to 95 at 100 to 130℃ in a finishing can under normal pressure, then packed into boxes and made into blocks, or placed in an auxiliary crystallizer to promote crystallization and used as powdered sugar. Either harvest or separate by centrifugation. This finishing can uses heated steam to concentrate the sugar solution to a high concentration in a short time under atmospheric pressure.
However, since it is under atmospheric pressure, the concentration temperature of the sugar solution is 100
The temperature reached ~130℃, foaming occurred, and saccharide decomposed.
These are extremely harsh conditions that lead to reducing sugar decomposition (lowering of pH), increased viscosity, etc. In addition, the quality of the sugar solution obtained under these conditions decreases, the amount of impurities such as reducing sugars increases, and the cooling crystallization of the sugar solution in the secondary process is inhibited, resulting in large lumps and irregular crystal grain sizes. A sticky and watery product sugar is obtained. In addition, when molding and making blocks, hardness, gloss,
The result is a product sugar with inferior color value. Furthermore, the increase in viscosity due to deterioration of sugar solutions is caused by the fact that these sugar solutions contain a considerable amount of calcium remaining in the pretreatment process, which causes scaling in the finishing can and reduces the heat transfer rate, resulting in longer concentration times, product deterioration, etc. This causes a vicious cycle to continue. To solve these problems, rapeseed oil, soybean oil, etc. have traditionally been used for antifoaming purposes.
The defoaming effect is weak and long-lasting, and it does not contribute to improving product quality due to shortened concentration time and high viscosity. Further, the amount of antifoaming agent added is relatively large at 1000 to 2000 ppm. The present invention aims to solve the above-mentioned problems, and as a result of various studies, it was discovered that glycerin mono- or di-fatty acid ester and acetylated glycerin fatty acid ester are added to the sugar solution in combination in the canning process or finishing canning process. This solves the problem of foaming and viscosity of sugar solution in the concentration finishing process, shortens concentration time, and promotes descaling effect.
As a result, it was found that the formation of lumps in the product sugar was significantly reduced, and it was possible to obtain uniform sugar crystals that were not sticky and had low moisture content. The present invention was completed by discovering that the quality of products such as can be significantly improved. With this invention, the temperature in the finishing can is 100 to 130℃ under normal pressure.
The reason for this is that, as mentioned above, in normal cases, the harsh conditions are bad for impurity formation and crystallization products, but when the glycerin mono- or di-fatty acid ester and the acetylated glycerin fatty acid ester of the present invention are added, Below 130°C, water evaporates quickly and takes time, which has a negative effect on the product, while above 130°C, water evaporates quickly but affects the color and gloss.
It has been found that a range of 130°C to 130°C is suitable for the present invention. The fatty acids used in the glycerin mono- or di-fatty acid esters and acetylated glycerin fatty acid esters in the present invention are those having 8 to 22 carbon atoms, and specifically include caprylic acid, capric acid, lauric acid, and myristic acid. , palmitic acid,
Saturated fatty acids such as stearic acid, arachic acid, behenic acid, Linderic acid, oleic acid, linoleic acid,
Single and mixed fatty acids such as unsaturated fatty acids such as ricinolenic acid, arachidonic acid, erucic acid, and from coconut oil, palm oil, soybean oil, cottonseed oil, rapeseed oil, beef tallow, lard, chicken fat, fish oil, and their hydrogenated oils. mixed fatty acids can be used. The acetylated glycerin fatty acid ester in the present invention refers to glycerin monoacetomonofatty acid ester, glycerin monoacetodifatty acid ester, and glycerin diacetomonofatty acid ester, and one or more of these can be used as a mixture. The amount of glycerin mono- or di-fatty acid ester and acetylated glycerin fatty acid ester used in the present invention to be added to the sugar solution is 0.001 to 0.1% to exhibit a preferable effect. If it is less than 0.001%, it will not show the expected effect, and if it is added more than 0.1%, it is not necessary from the viewpoint of effectiveness and economy. The ratio of glycerin mono- or di-fatty acid ester to acetylated glycerin fatty acid ester is 50:
A ratio of 50 to 90:10 (each part by weight) is preferable. Glycerin mono- and di-fatty acid esters In particular, by blending acetylated glycerin fatty acid esters with distilled monoglycerides of high purity, it is possible to prevent the monoglyceride from gelling due to heating. It is usually preferable to add it to the sugar solution supplied in the concentrated finish can before heating starts, but if it is added to the sugar solution in the Akajime can (including multi-effect cans), the sugar solution will be concentrated in the can. It suppresses foaming during the process, improves concentration efficiency, and maintains its effect even during final concentration, yielding the desired high-quality sugar. The present invention will be explained below with reference to Examples. Example 1 The following samples were added to a sugar solution with a purity rate of 86 consisting of 200 g of raw sugar, 206 g of washed molasses, and 63 g of water, and concentrated to Bx 90 to 95 using a normal pressure concentrator at a product temperature of 130°C or less.
After stirring and cooling to 110 to 105°C, a mold was placed. The results are shown in the table.

【表】 この結果、比較例のたなね油、グリセリン硬化
牛脂肪酸モノエステル、グリセリンモノアセトモ
ノステアリン酸エステルと比べて、本発明は製品
品質は勿論のこと消泡性、濃縮時間、結晶化温度
で極めて良好な結果を得た。 実施例 2 純糖率81.2の糖液に下記試料を添加し、常圧の
仕上缶にて取付温度130℃で濃縮し、次いで助晶
機に入れ結晶化させ再生黒糖を得た。この結果は
表に示した。
[Table] As a result, compared to the comparative examples of rapeseed oil, glycerin hydrogenated beef fatty acid monoester, and glycerin monoacetomonostearate, the present invention was found to be superior not only in product quality but also in antifoaming properties, concentration time, and crystallization. Very good results were obtained at temperature. Example 2 The following sample was added to a sugar solution with a pure sugar ratio of 81.2, concentrated in a finishing can at normal pressure at an installation temperature of 130°C, and then placed in a crystallizer to crystallize to obtain regenerated brown sugar. The results are shown in the table.

【表】 この結果なたね油、グリセリンモノステアリン
酸エステルに比べて少ない添加量で本発明は優れ
た再生黒糖を得ることができた。
[Table] As a result, the present invention was able to obtain excellent regenerated brown sugar with a smaller amount added than rapeseed oil or glycerin monostearate.

Claims (1)

【特許請求の範囲】[Claims] 1 結晶缶を使用しない砂糖は製造方法におい
て、グリセリンモノまたはジ脂肪酸エステル及び
アセチル化グリセリン脂肪酸エステルを濃縮仕上
工程の糖液に添加し、常圧下、仕上缶で100〜130
℃の温度で濃縮結晶化せしめることを特徴とする
砂糖の製造法。
1. Sugar that does not use a crystallized can is produced by adding glycerin mono- or di-fatty acid ester and acetylated glycerin fatty acid ester to the sugar solution in the concentrated finishing process, and the sugar solution is heated to 100 to 130 in the finishing can under normal pressure.
A method for producing sugar characterized by concentrating and crystallizing it at a temperature of °C.
JP22541584A 1984-10-26 1984-10-26 SATONOSEIZOHO Expired - Lifetime JPH0238200B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22541584A JPH0238200B2 (en) 1984-10-26 1984-10-26 SATONOSEIZOHO

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22541584A JPH0238200B2 (en) 1984-10-26 1984-10-26 SATONOSEIZOHO

Publications (2)

Publication Number Publication Date
JPS60192600A JPS60192600A (en) 1985-10-01
JPH0238200B2 true JPH0238200B2 (en) 1990-08-29

Family

ID=16829010

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22541584A Expired - Lifetime JPH0238200B2 (en) 1984-10-26 1984-10-26 SATONOSEIZOHO

Country Status (1)

Country Link
JP (1) JPH0238200B2 (en)

Also Published As

Publication number Publication date
JPS60192600A (en) 1985-10-01

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