JPH0250937B2 - - Google Patents
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- Publication number
- JPH0250937B2 JPH0250937B2 JP56188705A JP18870581A JPH0250937B2 JP H0250937 B2 JPH0250937 B2 JP H0250937B2 JP 56188705 A JP56188705 A JP 56188705A JP 18870581 A JP18870581 A JP 18870581A JP H0250937 B2 JPH0250937 B2 JP H0250937B2
- Authority
- JP
- Japan
- Prior art keywords
- water
- cellulose derivative
- soluble cellulose
- specific gravity
- bulk specific
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Medicinal Preparation (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Glanulating (AREA)
Description
本発明は水溶性セルロース誘導体、例えばカル
ボキシメチルセルロース(以下CMCと略称)ヒ
ドロキシエチルセルロース(以下HECと略称)、
メチルセルロース(以下MCと略称)などの単独
又はこれらの混合物の顆粒方法に関するものであ
る。
一般に水溶性セルロース誘導体は粒子自身の溶
解速度が極めて早いので、粉末状のまま水中に溶
解させた場合粒子同志の集合粘着現象(ママコと
呼ばれている)が発生し、ママコ内部への水の浸
透が著しく阻害され見かけの溶解速度が非常に遅
くなる。
従来から水溶性セルロース誘導体のママコを防
止し溶解速度を早める方法は種々提案されてい
る。例えば水溶性セルロース誘導体の表面に疎水
性又は非膨潤性物質をコーテイングする方法や発
泡剤を添加し、溶解時の拡散を容易にする方法な
どであるが、これらの方法は製品の純度に悪い影
響を与えるため使用上の制約がある。このような
制約がないママコ防止法として粉体の粒子径を大
きくするいわゆる顆粒化の方法がとられており、
一般的にはセルロース誘導体に水を散布しながら
撹拌混合し粒状化する湿式造粒法がある。しか
し、この方法は造粒後乾燥を必要とするため製品
が着色し、製造工程も複雑になる。又、造粒・乾
燥を同一装置で行なう流動造粒乾燥装置を用いた
場合には粒子の嵩比重が低くなりすぎて、溶解時
水面に浮きママコになり易く、且つ乾燥に要する
費用も高くつくという欠点がある。
これらの欠点を改良した方法が特開昭54−
160460である。即ち水溶性セルロース誘導体を顆
粒化するにあたり、含水率を平衡水分の0.5〜1.0
倍に調節した粉末状セルロース誘導体を供給装置
としてホツパーとホツパー内部にフイードスクリ
ユーを備え、微小間隙(1〜2mm)を隔てて互い
に回転する2個のロールの間を通過させフレーク
状とし、次いでこれを粉砕、分級する方法。しか
し、この方法は有用ではあるが、更に長時間連続
運転を行うと使用蒸気量も多く省エネの面からも
好ましくなく、又調湿装置の蒸気吹込み口のつま
り、粉砕機、分級機、持上コンベア等の設備への
水溶性セルロース誘導体の付着が発生し、その清
掃にかなりの時間を要する。また前述の付着を防
止するため原料の粉末状水溶性セルロース誘導体
の含水率を低くすると顆粒状セルロース誘導体の
崩壊率及び歩留りが極めて悪くなるという欠点が
あつた。そこで、これらの欠点を改良する目的で
本発明者らは鋭意検討した結果、粉末状水溶性セ
ルロース誘導体の含水率を平衡水分(温度25℃、
相対湿度70%の時の平衡水分、以下同じ)の0.5
倍以下、好ましくは0.2〜0.4倍以下に調整し、且
つ粉末状水溶性セルロース誘導体の嵩比重を500
〜900g/、好ましくは600〜800g/に調整
し、互いに回転する2個のロールの間を通過させ
フレーク状とし、次いでこれを粉砕、分級するこ
とを特徴とする顆粒状水溶性セルロース誘導体の
製法を見い出し、本発明を完成するに至つた。粉
末状水溶性セルロース誘導体の嵩比重の調整は通
常水溶性セルロース誘導体の製造工程中に水を添
加する方法が行なわれ、嵩比重が500〜900g/
の如く高いものを作るには水添加量を調節するこ
とで達成される。そして本発明は粉末状水溶性セ
ルロース誘導体の含水率を平衡水分の0.5倍以下
にしても粉末状水溶性セルロース誘導体の嵩比重
を500〜900g/にすることで互いに回転する2
個のロール間を通過する際の安息角が小さくなる
ため粉末状水溶性セルロース誘導体の供給量が増
えて粉末状水溶性セルロース誘導体同志の自着力
が強まる。
その結果、これを粉砕、分級した際の崩壊率が
優れ、且つ歩留りの良好な顆粒状水溶性セルロー
ス誘導体を得ることができると考えている。ま
た、粉末状水溶性セルロース誘導体の嵩比重が
500g/以下では崩壊率及び歩留りが悪くなり
900g/以上では成形性、粉砕時間、色相及び
溶解速度が劣る。
以下に実験例を説明する。
実験例 1
The present invention relates to water-soluble cellulose derivatives, such as carboxymethyl cellulose (hereinafter abbreviated as CMC), hydroxyethyl cellulose (hereinafter abbreviated as HEC),
The present invention relates to a method for granulating methylcellulose (hereinafter abbreviated as MC) alone or in a mixture thereof. In general, water-soluble cellulose derivative particles themselves have an extremely fast dissolution rate, so if they are dissolved in water as a powder, a collective adhesion phenomenon (called mamako) between the particles will occur, and water will flow into the inside of mamako. Penetration is severely inhibited and the apparent rate of dissolution becomes very slow. Conventionally, various methods have been proposed to prevent the formation of water-soluble cellulose derivatives and to accelerate their dissolution rate. For example, methods include coating the surface of a water-soluble cellulose derivative with a hydrophobic or non-swelling substance, or adding a foaming agent to facilitate diffusion during dissolution, but these methods have a negative impact on the purity of the product. There are restrictions on its use as it gives . A so-called granulation method, which increases the particle size of powder, is used as a method of preventing mako without such restrictions.
In general, there is a wet granulation method in which a cellulose derivative is mixed and stirred while being sprinkled with water to form granules. However, this method requires drying after granulation, resulting in colored products and complicating the manufacturing process. In addition, when using a fluidized granulation dryer that performs granulation and drying in the same device, the bulk specific gravity of the particles becomes too low, which tends to float on the water surface during dissolution, and the cost of drying is also high. There is a drawback. A method to improve these shortcomings was published in Japanese Patent Application Laid-Open No. 1986-
It is 160460. In other words, when granulating a water-soluble cellulose derivative, the water content is adjusted to 0.5 to 1.0 of the equilibrium water content.
A powdered cellulose derivative adjusted to twice its original size is provided with a hopper as a feeding device and a feed screw inside the hopper, and passed between two rolls rotating with each other with a minute gap (1 to 2 mm) in between to form flakes. Next, it is crushed and classified. However, although this method is useful, if it is operated continuously for a long period of time, the amount of steam used is large, which is not preferable from an energy-saving perspective. Water-soluble cellulose derivatives adhere to equipment such as upper conveyors, and cleaning them requires a considerable amount of time. Furthermore, when the moisture content of the powdered water-soluble cellulose derivative as a raw material is lowered in order to prevent the above-mentioned adhesion, there is a drawback that the disintegration rate and yield of the granular cellulose derivative become extremely poor. Therefore, in order to improve these drawbacks, the present inventors conducted intensive studies and found that the water content of the powdered water-soluble cellulose derivative was adjusted to the equilibrium moisture content (temperature 25°C,
Equilibrium moisture at relative humidity of 70% (same below) is 0.5
Adjust the bulk specific gravity of the powdered water-soluble cellulose derivative to 500 times or less, preferably 0.2 to 0.4 times or less.
A method for producing a granular water-soluble cellulose derivative, which comprises adjusting the amount to ~900 g/, preferably 600 to 800 g/, passing it between two mutually rotating rolls to form flakes, and then crushing and classifying the flakes. They discovered this and completed the present invention. The bulk specific gravity of the powdered water-soluble cellulose derivative is usually adjusted by adding water during the manufacturing process of the water-soluble cellulose derivative, and the bulk specific gravity is adjusted to 500 to 900 g/
In order to make something as high as 100%, it can be achieved by adjusting the amount of water added. In addition, the present invention provides that even if the water content of the powdered water-soluble cellulose derivative is 0.5 times or less than the equilibrium water content, the bulk specific gravity of the powdered water-soluble cellulose derivative is set to 500 to 900 g/2, so that the powdered water-soluble cellulose derivative rotates with respect to each other.
Since the angle of repose during passage between the rolls becomes smaller, the amount of the powdered water-soluble cellulose derivative supplied increases, and the self-adhesion of the powdered water-soluble cellulose derivatives becomes stronger. As a result, it is believed that it is possible to obtain a granular water-soluble cellulose derivative that has an excellent disintegration rate and a good yield when pulverized and classified. In addition, the bulk specific gravity of the powdered water-soluble cellulose derivative
If it is less than 500g/, the disintegration rate and yield will be poor.
If it exceeds 900 g/min, moldability, grinding time, color, and dissolution rate will be poor. An experimental example will be explained below. Experimental example 1
【表】
第1表より明らかなように顆粒状CMCの崩壊
率は含水率倍が高くなり、且つ嵩比重が増加する
ほど良くなるが、含水率倍0.5以上は同一傾向の
ため蒸気量節約上から0.5以内が最良なことがわ
かる。含水率倍を0.1にした場合には嵩比重を
700g/以上にしなくてはならないが0.2にした
場合には570g/以上、0.5では490g/でも良
好な崩壊率を示している。
実験例 2[Table] As is clear from Table 1, the disintegration rate of granular CMC improves as the water content doubles and the bulk specific gravity increases, but when the water content doubles 0.5 or more, the same trend occurs, so it is difficult to save steam. It can be seen that within 0.5 is best. When the water content is multiplied by 0.1, the bulk specific gravity is
The disintegration rate should be 700g/or more, but when it is set to 0.2, it is 570g/or more, and when it is set to 0.5, it shows a good disintegration rate even at 490g/. Experimental example 2
【表】
第2表から明らかなことは含水率倍を0.2〜0.5
嵩比重を490〜920g/(好ましくは570〜
820g/)とした場合の歩留りが最も良好であ
ることと、含水率倍を0.1以下の場合は嵩比重を
増加させても歩留りは良くならないことである。
又嵩比重を920以上にすると20〜60メツシユの歩
留りは逆に小さくなるが、これは20メツシユ以上
の顆粒状CMCが多くなつてきたためである。
実験例 3[Table] It is clear from Table 2 that the moisture content times 0.2 to 0.5
Bulk specific gravity 490~920g/(preferably 570~
The yield is the best when the water content is 820g/), and when the water content is 0.1 or less, the yield does not improve even if the bulk specific gravity is increased.
Furthermore, when the bulk specific gravity is increased to 920 or more, the yield of 20 to 60 meshes decreases, but this is because granular CMC of 20 meshes or more increases. Experimental example 3
【表】
第3表の結果から含水率倍0.2、0.5の両方共に
嵩比重が950前後になると成形性、粉砕時間、色
相、溶解速度共悪くなる傾向を示しており、嵩比
重は900g/以下にすることが好ましいことが
判かる。
これらの実験例からも明らかなように含水率を
平衡水分の0.5以下とし、嵩比重を500〜900g/
(好ましくは600〜800g/)にすることが必要
である。
なお、実験例−1〜3における各項目の測定方
法は次の通りである。
Γ成形性:粉末状水溶性セルロース誘導体がロー
ルを通過し成形されたフレークの状態を観察
Γ粉砕時間:成形後のフレーク5Kgを粉砕するに
要した時間
Γ崩壊率:顆粒品(20〜60メツシユ)を磁製球と
共に容器に入れ、15時間振動を与えた後の60メ
ツシユ以下の粒子の割合
Γ色相:顆粒状セルロース誘導体(20〜60メツシ
ユ)の色を肉眼で観察
Γ歩留り:成形、粉砕、分級のくり返し数1回の
時の20〜60メツシユの粒度の歩留り
Γ溶解速度:顆粒状セルロース誘導体(20〜60メ
ツシユ)を100倍量の水に溶解した時の完全に
溶解するまでに要する時間
Γ嵩比重(g/):200c.c.のメスシリンダーに粉
末セルロース誘導体を約200g入れ、高さ5cm
のところから10回落下させた時の重量と容量を
測定し嵩比重を計算する。
以下に実施例と比較例を示す。
実施例 1
粉末状CMC(80メツシユ通過品、DS=0.75、含
水率8%、平衡水分の0.35倍、嵩比重700g/)
を調湿せず油圧180Kg/cm2の互いに回転し合う2
個のロールへ供給し、厚さ1.2mmのフレークを形
成し、粉砕、分級を行ない20〜60メツシユの
CMC顆粒品を得た。この顆粒品の成形性は良好
で粉砕時間は1分、歩留りは39%、崩壊率は8%
で色相は良好。溶解速度は約4分であつた。
実施例 2
粉末状HEC(MS=2.0、含水率4.5%、平衡水分
の0.26倍、嵩比重650g/)を調湿することな
く、油圧180Kg/cm2の互いに回転し合う2個のロ
ールへ供給し、厚さ1.5mmのフレークを形成し、
粉砕、分級を行ない20〜60メツシユの顆粒品を得
たが、歩留りは成形性は良好で粉砕時間は1分で
35%、崩壊率は9%で色相は良好、溶解速度は約
4分であつた。
比較例 1
粉末状CMC(80メツシユ通過品、DS=0.75、平
衡水分の0.3倍、嵩比重450g/)を調湿するこ
となく油圧180Kg/cm2の互いに回転し合う2個の
ロールへ供給し、厚さ1.5mmのフレークを形成し、
粉砕、分級を行ない20〜60メツシユのCMC顆粒
品を得たが、この顆粒品の歩留りは10%、崩壊率
は35%と悪かつた。[Table] From the results in Table 3, when the bulk specific gravity is around 950 for both water content times 0.2 and 0.5, moldability, grinding time, hue, and dissolution rate tend to deteriorate, and the bulk specific gravity is 900 g/or less. It turns out that it is preferable to As is clear from these experimental examples, the moisture content was set to 0.5 or less of the equilibrium moisture content, and the bulk specific gravity was set to 500 to 900 g/
(preferably 600 to 800 g/). In addition, the measurement method of each item in Experimental Examples 1 to 3 is as follows. Γ Formability: Powdered water-soluble cellulose derivative passes through a roll and observes the state of the molded flakes Γ Grinding time: Time required to crush 5 kg of flakes after molding Γ Disintegration rate: Granules (20 to 60 mesh) ) is placed in a container with a porcelain ball and subjected to vibration for 15 hours, then the proportion of particles of 60 mesh or less Γ Hue: Observe the color of the granular cellulose derivative (20 to 60 mesh) with the naked eye Γ Yield: Molding, crushing , Yield of particle size of 20 to 60 mesh when classification is repeated once Γ Dissolution rate: Required for complete dissolution when granular cellulose derivative (20 to 60 mesh) is dissolved in 100 times the amount of water Time Γ Bulk specific gravity (g/): Pour about 200g of powdered cellulose derivative into a 200c.c. measuring cylinder, and place it at a height of 5cm.
Measure the weight and volume when dropped 10 times from a certain point, and calculate the bulk specific gravity. Examples and comparative examples are shown below. Example 1 Powdered CMC (passed through 80 meshes, DS=0.75, moisture content 8%, 0.35 times the equilibrium moisture content, bulk specific gravity 700g/)
2 that rotate each other with a hydraulic pressure of 180Kg/ cm2 without humidity adjustment.
The flakes are fed to several rolls to form 1.2 mm thick flakes, which are then crushed and classified into 20 to 60 mesh pieces.
CMC granules were obtained. The moldability of this granule product is good, the crushing time is 1 minute, the yield is 39%, and the disintegration rate is 8%.
The hue is good. The dissolution rate was approximately 4 minutes. Example 2 Powdered HEC (MS = 2.0, water content 4.5%, 0.26 times the equilibrium moisture content, bulk specific gravity 650 g/) was supplied to two mutually rotating rolls with an oil pressure of 180 Kg/cm 2 without humidity control. to form flakes with a thickness of 1.5 mm,
Granules of 20 to 60 mesh were obtained through crushing and classification, and the yield was good and the moldability was good and the crushing time was 1 minute.
The disintegration rate was 9%, the color was good, and the dissolution rate was about 4 minutes. Comparative Example 1 Powdered CMC (80 meshes passed, DS = 0.75, 0.3 times the equilibrium moisture content, bulk specific gravity 450g/) was supplied to two mutually rotating rolls with an oil pressure of 180Kg/ cm2 without humidity control. , forming flakes with a thickness of 1.5 mm,
CMC granules of 20 to 60 mesh were obtained by crushing and classification, but the yield of these granules was 10% and the disintegration rate was poor, 35%.
Claims (1)
衡水分(温度25℃、相対湿度70%)の0.5倍以下
に調整し、且つ粉末状水溶性セルロース誘導体の
嵩比重を500〜900g/に調整し、互いに回転す
る2個のロールの間を通過させフレーク状とし、
次いでこれを粉砕、分級することを特徴とする顆
粒状水溶性セルロース誘導体の製法。1 Adjust the water content of the powdered water-soluble cellulose derivative to 0.5 times or less of the equilibrium moisture content (temperature 25 ° C., relative humidity 70%), and adjust the bulk specific gravity of the powdered water-soluble cellulose derivative to 500 to 900 g /, Pass it between two mutually rotating rolls to form flakes,
A method for producing a granular water-soluble cellulose derivative, which comprises then pulverizing and classifying the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18870581A JPS5890519A (en) | 1981-11-24 | 1981-11-24 | Preparation of granular water-soluble cellulose derivative |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18870581A JPS5890519A (en) | 1981-11-24 | 1981-11-24 | Preparation of granular water-soluble cellulose derivative |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5890519A JPS5890519A (en) | 1983-05-30 |
| JPH0250937B2 true JPH0250937B2 (en) | 1990-11-05 |
Family
ID=16228360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18870581A Granted JPS5890519A (en) | 1981-11-24 | 1981-11-24 | Preparation of granular water-soluble cellulose derivative |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5890519A (en) |
-
1981
- 1981-11-24 JP JP18870581A patent/JPS5890519A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5890519A (en) | 1983-05-30 |
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