JPH0259696B2 - - Google Patents
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- Publication number
- JPH0259696B2 JPH0259696B2 JP60150830A JP15083085A JPH0259696B2 JP H0259696 B2 JPH0259696 B2 JP H0259696B2 JP 60150830 A JP60150830 A JP 60150830A JP 15083085 A JP15083085 A JP 15083085A JP H0259696 B2 JPH0259696 B2 JP H0259696B2
- Authority
- JP
- Japan
- Prior art keywords
- fish
- fish body
- cutting
- long blade
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Processing Of Meat And Fish (AREA)
Description
【発明の詳細な説明】
本発明は任意サイズ、任意形状の魚を所定の傾
斜角度、大きさに切断し得る魚切身作成方法に関
する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for making fish fillets by which fish of any size and shape can be cut at a predetermined angle and size.
従来この種の魚切身作成方法においては、冷凍
魚、生魚を同一の装置で切断処理することは極め
て困難であり、たとえば上下振動刃は冷凍魚用と
して回転丸刃は生魚用として区別して使用される
場合が多く、切断装置を個別に設ける必要があり
無駄が多かつた。また特に生魚の切断に回転刃を
使用した場合は、切断刃が圧接状態にある魚肉を
刃の回転方向に摩擦牽引するので魚が逃げて切り
にくく、魚体位置も偏移するので正確な切断は困
難であり、特に魚体断面構造が複雑な場合はその
偏移も著しく、魚体の完全な切離は不可能となつ
ていた。さらに回転刃がノコ刃であるときは魚体
は前後にも振動偏移するので、平滑な切口断面が
得られないうえに断面表層部に組識破壊も生じる
ので外観上、さらには味覚上の問題も有してい
た。また得られる切身も大きさや断面傾斜角度が
一定であるか、変化可能としても単純なものが多
く、したがつて魚体の商品価値を高めるような見
栄えの良い切身が自動的に得られる方法を発明す
ることは業界での永年の課題であつた。 Conventionally, in this type of fish filleting method, it is extremely difficult to cut frozen fish and raw fish with the same device. For example, a vertically vibrating blade is used for frozen fish, and a rotary round blade is used for raw fish. In many cases, it was necessary to provide a separate cutting device, resulting in a lot of waste. In addition, especially when using a rotary blade to cut raw fish, the cutting blade frictionally pulls the fish flesh under pressure in the direction of rotation of the blade, making it difficult to cut as the fish escapes and the position of the fish also shifts, making it difficult to cut accurately. This is difficult, especially when the cross-sectional structure of the fish body is complex, and the deviation is significant, making it impossible to completely separate the fish body. Furthermore, when the rotary blade is a saw blade, the fish body vibrates back and forth, making it impossible to obtain a smooth cut cross section and also causing tissue destruction on the surface layer of the cross section, causing problems in terms of appearance and taste. It also had In addition, the size and cross-sectional inclination angle of the obtained fillets are often constant or simple even if they can be changed, so we invented a method to automatically obtain good-looking fillets that increase the commercial value of the fish. This has been a long-standing issue in the industry.
本発明は上記の状況にかんがみなされたもの
で、魚体を幅方向に水平往復運動しながら前進す
る長刃で切断することにより、冷凍魚、生魚もと
もに切断可能で、且つ任意サイズ、任意傾斜角度
での切断をも可能として、見栄えの良い切身を容
易に得る方法を提供することを目的とし、その要
旨するところは魚を任意ピツチで移送可能な搬送
手段と、魚を安定係止し得る係止手段と、魚を任
意傾斜角度で切断し得る切断手段とを設け、搬送
手段により魚を係止手段適所に移送して係止し、
切断手段適所に配置される長刃の魚体に向かつて
前進させながら前記前進方向と直交する方向の水
平往復運動を複数回反復せしめて適宜傾斜角度で
魚を切断分離し、しかる後に長刃を後退させて長
刃を魚体から離脱せしめるとともに係止手段を魚
体より離脱解除せしめ、その後搬送手段により魚
を適宜ピツチ前送りすることで一枚の切身の作成
工程を終え、上記工程を適宜回数反復することで
多数枚の切身を作成してなることを特徴とする点
にある。 The present invention was developed in consideration of the above situation, and by cutting the fish body with a long blade that advances while reciprocating horizontally in the width direction, it is possible to cut both frozen fish and raw fish, and it can also be cut in any size and at any inclination angle. The purpose is to provide a method to easily obtain good-looking fillets by making it possible to cut the fish at any angle. A stopping means and a cutting means capable of cutting the fish at an arbitrary inclination angle are provided, and the fish is transferred to an appropriate position by the holding means and fixed by the conveying means,
The cutting means has a long blade placed at an appropriate location, and while moving it forward toward the fish body, repeats horizontal reciprocating motion in a direction perpendicular to the forward direction several times to cut and separate the fish at an appropriate inclination angle, and then retreat the long blade. Then, the long blade is released from the fish body, and the locking means is released from the fish body.Then, the fish is moved forward in appropriate pitches by the conveying means to complete the process of making one fillet, and the above process is repeated an appropriate number of times. It is characterized by the fact that it is made from a large number of fillets.
次に本発明にかかる魚切身作成方法についての
詳細な説明を第1図を用いて説明する。図中aは
搬送手段、bは係止手段、cは切断手段、eは魚
体である。搬送手段aは作動、停止が容易で且つ
適宜ピツチ移送が可能であれば任意の装置が採用
でき、搬送手段aの幅も載置する魚体の大きさ
や、並設する魚体の数により決定すれば良い。ま
た係止手段bは魚体eが切断時の刃の動きに従動
して載置位置がずれないよう所定位置に魚体eを
安定して配置するものであ、たとえば尾部を狭板
で上下から挾持するとともに頭部に係止壁を当接
させたり、また平板や曲板で魚体適所に適度な押
圧力を加えて魚体を保持する方法等があるが、特
に魚体が生魚である場合には魚体表層部に損傷を
与えないよう魚体全体を均等加圧する係止手段が
好ましいものである。さらに切断手段cは魚体幅
方向に長くされた長刃c1を有し、魚体幅方向に
水平往復運動するとともに切断箇所に対し傾斜角
度を有して前進可能な構造とされ、往復運動速
度、傾斜角度および前進速度は被切断物たる魚体
の硬さや表面状態により適宜設定し得るよう構成
されている。 Next, a detailed explanation of the fish fillet preparation method according to the present invention will be explained using FIG. In the figure, a is a conveying means, b is a locking means, c is a cutting means, and e is a fish body. Any device can be used as the conveying means a, as long as it is easy to start and stop and can be transferred in pitch as appropriate, and the width of the conveying means a is determined depending on the size of the fish to be placed and the number of fish to be arranged in parallel. good. The locking means b is used to stably place the fish e in a predetermined position so that the fish e does not shift due to the movement of the blade during cutting. At the same time, there are methods of holding the fish body by placing a retaining wall in contact with the head, or applying appropriate pressure to the fish body with a flat plate or curved plate, but especially when the fish is raw, the fish body can be held. It is preferable to use a locking means that applies pressure evenly to the entire fish body so as not to damage the surface layer. Furthermore, the cutting means c has a long blade c1 that is elongated in the width direction of the fish body, and has a structure that allows it to horizontally reciprocate in the width direction of the fish body and move forward at an inclination angle with respect to the cutting location. The angle and forward speed can be set appropriately depending on the hardness and surface condition of the fish body to be cut.
以上の手段を用いて魚の切身を作成するには次
のようにする。搬送手段a上に冷凍魚あるいは生
魚が頭部を進行方向前として1尾あるいは複数尾
並設載置されると搬送手段aには自動あるいは手
動で搬送開始信号が伝達され、該搬送手段aは運
転を開始して魚体eを切断の初期位置へ移送して
停止する。この初期位置は魚体形状により異な
り、たとえば全身、半身魚あるいは頭部切断後の
魚体とでは、その位置は前後することとなる。次
いで所定位置に停止した魚体eは適宜係止手段b
により長刃c1が切り込める間隙を有して係止さ
れる。魚体eが係止されると、自動あるいは手動
で切断手段cを始動させ、長刃c1を所定の切り
込み角度に設定した後、魚体性状に適した速さで
往復前進運動させながら魚体eへ切り込む。この
とき長刃c1は魚体eを押圧しながら水平往復運
動をするので魚体eは長刃c1に摩擦牽引されて
移動し、一時的に魚体eの載置位置がずれること
になるが、長刃c1は往復運動しているので続く
逆方向の動きにも魚体eは従動して偏移すること
により所定位置へほぼ復帰することとなる。長刃
c1が魚体を完全に切断分離すれば、長刃c1を
魚体後方へ後退させて魚体eより抜き出した後、
所定位置に停止させ次箇所の切断に備えることと
なる。長刃は一枚の切身を作成するに際し、その
水平往復運動を複数回反復するが、この具体的回
数は切断対象となる魚体の種類や大きさ、更には
魚肉の硬さの程度によつて適宜設定される。本発
明にかかる方法では水平往復運動する長刃c1に
より魚体eを切断するので、魚体幅が広くても回
転刃のように一部を切り残すことはなく完全に切
離できるものであり、また複数の魚体を並設して
同時に切断する場合にも、刃の増設や位置関係に
気を配る必要もなく容易に切断し得るものであ
る。長刃c1が往復運動を停止あるいは継続しな
がら魚体上方で待機状態にある間、係止手段bを
魚体eより解除し、それと同期して搬送手段aを
適宜ピツチ前送りして魚体eの次ぎの切断箇所を
所定位置に移送した後、再び魚体eを係止して長
刃c1の切り込みに備えることになる。この間切
断手段cは、魚体eへの切り込み角度を手動ある
いは自動で調節されることになるが、たとえば横
幅の狭い尾部では傾斜角度を小さくするなどし
て、切断された切身の平面視面積が適度に大きく
なるよう頭部と尾部とで切断角度を変化させるこ
とが好ましいものである。切り込み角度が設定さ
れれば前記と同様、長刃c1を前進させ魚体eへ
切り込めば良い。以上の各手段の連結動作は、魚
体全長が切断されるまで繰返され、全長にわたり
切断された魚体eは係止を完全に解除されて搬送
手段aにより外部へ移送されて、適宜手段により
取り出され、次ぎの処理行程へ供されることとな
る。尚、前記切断時に於いて複数の魚体を幅方向
に並設するだけでなく長さ方向にも縦設すれば魚
体の切断を連続してなすことが可能となり、一層
の効率化が実現することとなる。 To create fish fillets using the above method, proceed as follows. When one or more frozen fish or raw fish are placed side by side on the transport means a with the head toward the front in the direction of travel, a transport start signal is automatically or manually transmitted to the transport means a, and the transport means a The operation is started, the fish body e is transferred to the initial position for cutting, and the operation is stopped. This initial position differs depending on the shape of the fish body, and for example, the position will be different depending on whether the fish is a whole body, a half body fish, or a fish whose head has been cut off. Next, the fish body e stopped at a predetermined position is appropriately moved by the locking means b.
It is locked with a gap that the long blade c1 can cut into. When the fish body e is locked, the cutting means c is started automatically or manually, and after setting the long blade c1 to a predetermined cutting angle, the cutting means c is cut into the fish body e while making a reciprocating forward movement at a speed suitable for the fish body properties. . At this time, the long blade c1 makes a horizontal reciprocating motion while pressing the fish e, so the fish e moves due to frictional traction by the long blade c1, and the placement position of the fish e is temporarily shifted. Since c1 is reciprocating, the fish body e is followed by the subsequent movement in the opposite direction and is shifted, so that it almost returns to the predetermined position. When the long blade c1 completely cuts and separates the fish body, after retreating the long blade c1 to the rear of the fish body and extracting it from the fish body e,
It is then stopped at a predetermined position in preparation for cutting the next location. When cutting a single fillet, the long blade repeats its horizontal reciprocating motion multiple times, but the specific number of times depends on the type and size of the fish to be cut, as well as the degree of hardness of the fish meat. Set as appropriate. In the method according to the present invention, the fish body e is cut by the long blade c1 that reciprocates horizontally, so even if the fish body is wide, it can be completely cut off without leaving a part uncut unlike a rotary blade. Even when a plurality of fish bodies are arranged side by side and cut at the same time, it is possible to easily cut them without having to pay attention to the addition of blades or the positional relationship. While the long blade c1 is in a standby state above the fish body while stopping or continuing its reciprocating motion, the locking means b is released from the fish body e, and in synchronization with this, the conveying means a is moved forward by an appropriate pitch to move it to the next position after the fish body e. After the cut point is moved to a predetermined position, the fish body e is locked again to prepare for the cut by the long blade c1. During this time, the angle at which the cutting means c cuts into the fish body e is adjusted manually or automatically. It is preferable to change the cutting angle between the head and the tail so that the cutting angle becomes larger. Once the cutting angle is set, the long blade c1 can be advanced to cut into the fish body e, as described above. The above-mentioned connecting operations of each means are repeated until the entire length of the fish body is cut off, and the fish body e that has been cut over its entire length is completely unlatched, transferred to the outside by the conveyance means a, and taken out by appropriate means. , and will be provided for the next processing step. In addition, when cutting, if a plurality of fish bodies are arranged not only in the width direction but also in the length direction, it is possible to cut the fish bodies continuously, and further efficiency can be achieved. becomes.
次に本発明を実施する具体的な装置について詳
説する。第2図は本発明を実施した魚切身製造装
置の要部を示した斜視図であり、該魚切身製造装
置は前段に魚供給装置、後段に各種加工装置類を
連結して一連の加工工程を形成したり、また単体
で配置されて使用されるものであり、一定速度且
つ任意ピツチで魚体を間褐移送する搬送装置Aを
設け、上部に耐水、耐蝕性のマナイタ装置D等を
配置し、さらに上記搬送装置Aの動きに同期して
上下に変移して魚体Eを適度に押圧保持する魚押
え装置Bを搬送装置Aに対向して設けるとともに
押圧保持された魚体Eを所定の傾斜角度で幅方向
に切断分離する切断装置Cを設けることにより構
成される。搬送装置Aは被切断物たる魚体Eを、
魚押え装置Bの解放端に上下動に連動して任意ピ
ツチで間褐的に切断装置C下部へ移送するための
もので、たとえば図示した実施例では、無端回動
チエーンコンベアで構成され、一方のスプロケツ
トホイールA2軸心を側板A5に貫通延設し、該
軸心に駆動用のホイールA3を軸止して装置下台
に配置された図示しない駆動源、たとえば電動機
等よりベルトA4等を介して回転力を伝達されて
いる。また側板A5は上部に任意載置されるマナ
イタ装置Dが摺動可能なように平行配置され、該
マナイタ装置Dが下部のチエーンコンベアA1の
回動に伴い前進するとき、その軌道を誘導するガ
イドとなるよう幅が設定されている。尚、チエー
ンコンベアA1は搬送装置A外部あるいは内部に
設けられるコントロールユニツトにより機械的ま
たは電気的に制御されることも可能で、たとえば
本実施例では、後記マナイタ装置D側部適所に埋
設される鉄片に磁気的に結合する近接センサーを
搬送路側板A5に1または複数配置することによ
り魚体の搬送装置上の位置管理を可能としてい
る。また図示しないが装置内を通過して終端出口
に達したマナイタ装置Dを始端入口に自動的に再
設置し得るようチエーンコンベアA1に逆回転機
構を付与したり、下部にマナイタ装置の帰路とな
るコロコンベアを併設することも任意に採用させ
得るものであり、更にチエーンコンベアA1の代
わりにベルトコンベアを用いることも適宜採用さ
れ得るものである。 Next, a detailed description will be given of a specific device for carrying out the present invention. FIG. 2 is a perspective view showing the main parts of a fish fillet manufacturing apparatus embodying the present invention. The fish fillet manufacturing apparatus connects a fish feeding device at the front stage and various processing devices at the rear stage to perform a series of processing steps. It is used to form a fish body or to be used as a single unit, and is equipped with a transport device A that transports fish bodies at a constant speed and arbitrary pitch, and a water-resistant and corrosion-resistant manaita device D, etc. is placed on the top. Furthermore, a fish holding device B is provided opposite to the transport device A to move up and down in synchronization with the movement of the transport device A to appropriately press and hold the fish E, and also to hold the fish E held under pressure at a predetermined inclination angle. It is constructed by providing a cutting device C for cutting and separating in the width direction. The conveyance device A carries the fish body E, which is the object to be cut,
This is for transferring the open end of the fish holding device B to the lower part of the cutting device C at arbitrary pitches in conjunction with the vertical movement, and for example, in the illustrated embodiment, it is composed of an endless rotating chain conveyor; The sprocket wheel A2 axis extends through the side plate A5, and the driving wheel A3 is fixed to the axis, and a drive source (not shown) disposed at the bottom of the device, such as an electric motor, is connected via a belt A4, etc. rotational force is transmitted. In addition, the side plate A5 is arranged in parallel so that a manaitor device D which is optionally placed on the upper part can be slid, and a guide guide guides the trajectory of the manaitor device D when the manaitor device D moves forward with the rotation of the chain conveyor A1 at the lower part. The width is set so that The chain conveyor A1 can also be mechanically or electrically controlled by a control unit provided outside or inside the conveyor A. For example, in this embodiment, the chain conveyor A1 can be controlled mechanically or electrically by a control unit provided outside or inside the conveyor A. By arranging one or more proximity sensors magnetically coupled to the transport path side plate A5, it is possible to manage the position of the fish on the transport device. In addition, although not shown, a reverse rotation mechanism is provided to the chain conveyor A1 so that the manaiter device D that has passed through the device and reached the terminal exit can be automatically reinstalled at the start end entrance, and the lower part is provided with a return path for the manaitor device. It is also possible to optionally include a roller conveyor, and it is also possible to use a belt conveyor instead of the chain conveyor A1.
第2図および第3図に示すように、魚押え装置
Bは後記切断装置Cに近接して設けられ、切断装
置下方適所で停止した魚体Eを押圧保持し、長刃
の振動で魚体位置が変移しないよう支持するため
のもので、たとえば図示した実施例では対向して
設けられた前方保持部10を後方保持部11とか
らなり、ともにステンレスや硬質プラスチツクな
どの可撓性を有する耐蝕性素材を縦長平板状に形
成した分離片1,2の隣接集合として構成されて
る。前方保持部10の分離片1は魚体表層との接
触面積を増すととにも垂直方向の押圧力で魚体E
を安定保持するために中間部を上方へ折曲し、且
つ最先端部をさらに上方へ折曲して魚体表層の突
起物への引つ掻かりを防止している。また各分離
片1,2は一端を支持杆体4a,4bにより連通
軸着し、他端は解放して魚体形状に即して個々に
上下変移可能とすることにより、魚体組識を破壊
せず且つ魚体が切断刃の動きに追動しないような
適度な押圧力を有して上部より魚体Eを包みこん
で保持し得るよう構成されている。さらに各分離
片1,2は最先端を面とりをして魚体表面へひつ
かかりを防止するとともに、包合保持した魚体E
をより確実に固定するため解放端下面には略半球
状の小突起3a,3bを設けている。さらに上記
支持杆体4a,4bは側部ケーシントグ12a,
12bに回動自在に軸着させるとともに、該支持
杆体4a,4bを側部ケーシング12a,12b
を貫通して延設し、スライド溝8a,8bを有し
て対向配置されるアーム5a,5bに直角に固定
している。また該アーム5a,5bにはたとえば
支持杆体4a,4bに適度の回転力を与えるため
に側部ケーシング12a,12bに固定されたシ
リンダ7a,7bのピストン6a,6b一端をス
ライド溝8a,8bを介して遊嵌係合し、前方保
持部10および後方保持部11の魚体Eへの圧
着、解放を可能としている。 As shown in FIGS. 2 and 3, the fish holding device B is installed close to the cutting device C, which will be described later. For example, in the illustrated embodiment, it consists of a front holding part 10 and a rear holding part 11, both of which are made of flexible and corrosion-resistant material such as stainless steel or hard plastic. It is constructed as a set of adjacent separation pieces 1 and 2 formed into vertically long flat plates. The separation piece 1 of the front holding part 10 increases the contact area with the surface layer of the fish body, and also increases the pressure force in the vertical direction.
In order to stably hold the fish body, the middle part is bent upward, and the distal end part is further bent upward to prevent the fish from being scratched by protrusions on the surface layer of the fish body. In addition, one end of each separation piece 1, 2 is connected to the supporting rod 4a, 4b with a communicating shaft, and the other end is left open so that it can be moved up and down individually according to the shape of the fish body, without destroying the structure of the fish body. In addition, it is configured to have an appropriate pressing force so that the fish body does not follow the movement of the cutting blade, and can wrap and hold the fish body E from the upper part. Furthermore, each separation piece 1, 2 has a beveled leading edge to prevent it from getting caught on the surface of the fish body, and also to prevent the fish body E which is enclosed and held.
In order to more securely fix the holder, substantially hemispherical small protrusions 3a and 3b are provided on the lower surface of the open end. Further, the support rods 4a, 4b are provided with side casing togs 12a,
12b, and the supporting rods 4a, 4b are rotatably attached to the side casings 12a, 12b.
It extends through and has slide grooves 8a, 8b and is fixed at right angles to arms 5a, 5b which are arranged opposite to each other. Further, the arms 5a, 5b are provided with slide grooves 8a, 8b for one end of the pistons 6a, 6b of the cylinders 7a, 7b fixed to the side casings 12a, 12b, in order to apply appropriate rotational force to the support rods 4a, 4b. The front holding part 10 and the rear holding part 11 can be pressed onto and released from the fish body E by loosely engaging the front holding part 10 and the rear holding part 11.
また切断装置Cは第4図に示すように魚体を進
行方向後方より幅方向に水平往復運動しながら前
進して切断する切断部C1と該切断部C1の魚体
への切り込み角度を制御信号に基いて調整する角
度調整機構C2とから構成され、たとえば図示し
た実施例では次のように構成されている。 Further, as shown in FIG. 4, the cutting device C moves forward and cuts the fish body from the rear in the direction of travel while horizontally reciprocating in the width direction and cuts the fish body, and the cutting angle of the cutting part C1 into the fish body is determined based on the control signal. For example, in the illustrated embodiment, the configuration is as follows.
切断部C1は長刃25を水平往復運動させなが
ら前進する移動切断部C1′と該移動切断部C
1′の前後移動を側部より支持し且つ長刃25の
魚体への切り込み角度を変化させるとき移動切断
部C1′の傾斜を支持する傾斜台C1″とから構成
されている。移動切断部C1′は台座21、支持
台22、スライド板23、長刃取付け台24を鉛
直方向に重畳して主に構成され、台座21、支持
台22をビス等で固着して一体となし、さらにス
ライド板23、長刃取付け台24を固着して一体
となすとともに、支持台22下面には長刃の25
のの振動方向に蟻溝61を刻設し、スライド板2
3上面には該蟻溝61に咬合する隆起部62を設
けて台座21に対し長刃取付け台24が魚体方向
に摺動するように構成されている。尚、長刃取付
け台24と台座21は蟻溝61と隆起部62とが
摺動自在に咬合することにより摺設係合され、長
刃取付け台24は台座21に対し高速度に振動す
るので両者の接触面や咬合面には潤滑剤等を塗布
しているが、発熱や摩耗しにくい表面加工した部
材を介在させたりしても良い。長刃取付け台24
は魚体の進行方向に対しコの字型に開口され、開
口部先端には長刃取付け機構を設けているが、本
実施例では次のような構造となつている。開口部
の一方の先端部50bは階段状に切り除くととも
に、長刃端部に設けられた取付孔38bに嵌合し
て長刃25を固定し得るよう突起28bを設け、
長刃25を取付けた後、上方よりプレート26b
を圧着させることにより長刃25の一端を挾持固
定している。また第4図ホ,ヘに示すように他端
先端部50aには凹所44を設けるとともに、該
凹所44に内嵌される大きさを有し、長刃25の
取付孔38aに嵌合する突起28aを上面に有
し、かつ長刃25の長さ方向にネジ部31を突出
させた張設材27を凹所44に長刃25の長さ方
向に摺動可能として遊嵌し、さらにネジ部31は
凹所44側部よりも大径の座金43を介してナツ
ト締めすることにより長刃25を張設固定し得る
よう構成されている。このとき張設材27はネジ
部31の突出した端面を先端部50a側面よりも
内側とし、先端部側壁に密着配置される座金43
と空隙45を有して内嵌され、且つ長刃25も先
端部50a内壁の空隙46を有して嵌合配置され
るので、ナツト29を締めることにより長刃25
に張力を加えることが可能となつている。尚、本
実施例ではネジ部31に座金43を介している
が、この座金43は張設固定をより効果的とする
ためにスプリングワツシヤなどの弾発性部材とす
ることも可能であり、また凹所44に嵌合した張
設材27は上部にプレート26aなどを圧着させ
ることにより凹所44内で摺動可能に遊嵌される
が、プレート26aは先端部50aと一体化して
も良く、さらに本張設機構全体を他の張設機構と
代置することも任意に採用され得るものである。
本機構により長刃25は適宜交換可能な状態で張
設固定されるので、冷凍魚では肉厚の割り込み刃
とし、生魚では鋭利な薄刃を使用するなど適宜魚
体の硬さや表面及び断面構造により使い分けるこ
とも可能で、特に薄刃を使用した場合には、前記
張設固定機構は薄刃の撓みを防止することとな
り、薄刃の切れ味を一層効果的なものとしてい
る。また長刃取付け台24後方中央部には、軸孔
41を設けてアーム42一端を回動自在に軸着
し、該アーム42他端は、台座21上に載置さ
れ、台座21を貫通して下部に駆動部を露出した
モーター37の回転軸にカム39を介して接続
し、該モーター37の回転運動を水平往復運動に
変換して長刃取付け台24に伝達し得るよう構成
されている。一方傾斜台C1″は上記台座幅の間
隙を有して魚体進行方向に平行配置された一対の
側部ロツド33a,33b一端を横架材34で連
結して主に構成され、他端には傾斜台C1″の角
度調節機構C2に連結される中継杆体40a,4
0bを延設している。また、該傾斜台C1″と上
記移動断部C1′は台座21両側部下方に配置さ
れるロツドガイド32a,32bに側部ロツド3
3a,33bを摺動自在に挿通することにより関
係づけられ、横架材34に固定されたシリンダ3
6のピストン35先端と台座21が連結されてピ
ストン35が伸縮することにより、移動切断部C
1′は側部ロツド33a,33bに誘導されて魚
体長さ方向への往復運動を可能としている。また
傾斜台C1″の傾斜角度調節は次のような構成と
している。前記中継杆体40a,40bに回転軸
となる支軸30を横設固着し、該支軸30は側部
ケーシング12a,12bを貫通して回動自在に
支持するとともに、該支軸30より一定距離間し
た中継杆体40a,40b先端にはピストンの停
止が任意位置で可能なガスシリンダー状のバラン
サー60a,60bをそれぞれ取付けている。こ
れにより切断装置Cは横架材34側を遊端状態と
して支軸30を中心に回転し他端に配置されたバ
ランサー60a,60bによつて任意傾斜角度で
平衡状態となることが可能となついる。また支軸
30には側部ケーシング12aを隔ててギヤ73
を配し、該ギヤ73に咬合する大径のギヤ72を
媒介することにより下台適所に設けられたモータ
ー71よりベルト70を介して回転力を伝達し、
モーター71の回転を制御することにより切断装
置Cの傾斜角度の調節が可能となつている。この
ようにして本実施例では長刃25の往復前進運動
及び切り込み角度調節を実現しているのだが、図
示しないが、切断装置C適所に傾斜角度を検出す
る機構を組込むことで、前記搬送装置A、前記魚
押え装置B、さらには任意に採用される後記マナ
イタ装置Dと連動して魚体Eの切断角度を順次変
化させ、変化に富んだ切身の作成を自動化する事
が可能である。さらに図示しないが搬送装置Aや
魚押え装置Bの形態を変化させ、魚体Eを長さ方
向に傾斜させて係止保持し、該状態で魚体Eを切
断することも除外するものではない。 The cutting section C1 includes a movable cutting section C1' which moves forward while horizontally reciprocating the long blade 25, and a movable cutting section C1.
1' from the side and supports the inclination of the movable cutting section C1' when changing the cutting angle of the long blade 25 into the fish body.The movable cutting section C1 ' is mainly composed of a pedestal 21, a support 22, a slide plate 23, and a long blade mount 24 stacked vertically, and the pedestal 21 and support 22 are fixed together with screws etc. 23, the long blade mounting base 24 is fixed and integrated, and the bottom surface of the support base 22 has a long blade 25
A dovetail groove 61 is carved in the vibration direction of the slide plate 2.
A raised part 62 that engages with the dovetail groove 61 is provided on the upper surface of the blade 3 so that the long blade mount 24 can slide toward the fish body with respect to the pedestal 21. Incidentally, the long blade mount 24 and the pedestal 21 are slidably engaged by the dovetail groove 61 and the raised portion 62 slidably interlocking, and the long blade mount 24 vibrates at a high speed with respect to the pedestal 21. Although a lubricant or the like is applied to the contact surfaces and occlusal surfaces between the two, a member whose surface has been treated to prevent heat generation and wear may be interposed. Long blade mounting stand 24
is opened in a U-shape with respect to the direction of movement of the fish body, and a long blade attachment mechanism is provided at the tip of the opening, and in this embodiment, the structure is as follows. One tip 50b of the opening is cut out stepwise, and a protrusion 28b is provided so that the long blade 25 can be fixed by fitting into the attachment hole 38b provided at the end of the long blade.
After installing the long blade 25, remove the plate 26b from above.
By crimping the long blade 25, one end of the long blade 25 is clamped and fixed. Furthermore, as shown in FIG. A tension member 27 having a protrusion 28a on the upper surface and a threaded portion 31 protruding in the length direction of the long blade 25 is loosely fitted into the recess 44 so as to be slidable in the length direction of the long blade 25. The portion 31 is configured such that the long blade 25 can be tensioned and fixed by tightening a nut through a washer 43 having a diameter larger than that of the side portion of the recess 44 . At this time, the tension member 27 has the protruding end surface of the threaded portion 31 inside the side surface of the tip portion 50a, and the washer 43 is placed in close contact with the side wall of the tip portion.
Since the long blade 25 is also fitted with a gap 46 in the inner wall of the tip portion 50a, by tightening the nut 29, the long blade 25
It is now possible to apply tension to the Note that in this embodiment, a washer 43 is interposed on the threaded portion 31, but this washer 43 may be made of an elastic member such as a spring washer in order to make tensioning and fixing more effective. Furthermore, the tension member 27 fitted in the recess 44 is slidably fitted loosely within the recess 44 by crimping the plate 26a or the like on the upper part, but the plate 26a may be integrated with the tip 50a. It is also possible to arbitrarily replace the entire tensioning mechanism with another tensioning mechanism.
With this mechanism, the long blade 25 is stretched and fixed in a state where it can be replaced as appropriate, so it can be used appropriately depending on the hardness, surface, and cross-sectional structure of the fish, such as using a thick split blade for frozen fish and a sharp thin blade for fresh fish. In particular, when a thin blade is used, the tensioning and fixing mechanism prevents the thin blade from deflecting, making the thin blade even more effective in cutting. In addition, a shaft hole 41 is provided in the rear central part of the long blade mount 24, and one end of an arm 42 is rotatably attached thereto.The other end of the arm 42 is placed on the base 21 and extends through the base 21. It is connected via a cam 39 to the rotating shaft of a motor 37 with a drive section exposed at the bottom thereof, and is configured to convert the rotational motion of the motor 37 into horizontal reciprocating motion and transmit it to the long blade mount 24. . On the other hand, the inclined table C1'' is mainly constructed by connecting one end of a pair of side rods 33a and 33b, which are arranged parallel to the direction of fish movement with a gap of the above-mentioned pedestal width, by a horizontal member 34, and the other end is connected with a horizontal member 34. Relay rods 40a, 4 connected to the angle adjustment mechanism C2 of the inclined table C1''
0b is extended. Further, the inclined table C1'' and the movable cut-off portion C1' are attached to the side rods 32a and 32b arranged below both sides of the pedestal 21.
The cylinders 3 are connected to each other by slidably inserting the cylinders 3a and 33b, and are fixed to the horizontal member 34.
By connecting the tip of the piston 35 of No. 6 and the pedestal 21 and expanding and contracting the piston 35, the movable cutting section C
1' is guided by side rods 33a and 33b to enable reciprocating movement in the lengthwise direction of the fish body. The inclination angle of the tilting table C1'' is adjusted as follows. A support shaft 30 serving as a rotating shaft is horizontally fixed to the relay rods 40a and 40b, and the support shaft 30 is attached to the side casings 12a and 12b. Gas cylinder-shaped balancers 60a and 60b are attached to the tips of the relay rods 40a and 40b, which are supported rotatably through the support shaft 30 and are spaced a certain distance from the support shaft 30, respectively, so that the piston can be stopped at any position. As a result, the cutting device C can rotate around the support shaft 30 with the side of the horizontal member 34 in a free end state, and can be brought into a balanced state at an arbitrary inclination angle by the balancers 60a and 60b arranged at the other end. Also, a gear 73 is attached to the support shaft 30 across the side casing 12a.
is arranged, and a large-diameter gear 72 meshing with the gear 73 is used to transmit rotational force from a motor 71 provided at an appropriate position on the lower table via a belt 70.
By controlling the rotation of the motor 71, the inclination angle of the cutting device C can be adjusted. In this way, in this embodiment, the reciprocating movement of the long blade 25 and the adjustment of the cutting angle are realized.Although not shown in the drawings, by incorporating a mechanism for detecting the inclination angle at an appropriate position in the cutting device C, the conveying device A. It is possible to sequentially change the cutting angle of the fish body E in conjunction with the fish holding device B, and furthermore, the manipulator device D described later, which is optionally adopted, and it is possible to automate the creation of a wide variety of fillets. Furthermore, although not shown in the drawings, it is possible to change the configuration of the conveying device A and the fish holding device B to tilt the fish body E in the longitudinal direction and retain the fish body E, and to cut the fish body E in this state.
マナイタ装置Dは、上部に魚を載置して搬送装
置A上を輸送するために任意に採用されるもの
で、たとえば図示した本実施例では、合成樹脂、
たとえばポリエチレンなどの耐水、耐蝕性を有し
且つ長刃の一部切り込みをも受容する適度な硬さ
を有した素材で形成される縦長の平面視略長方形
状の平板で、前記搬送装置側板に嵌合して摺動し
うる幅を有し、上部短辺の進行方向前部には切断
時の魚体の長さ方向へのずれを防止する係止壁8
2を設けている。また本実施例では前方側壁に円
柱状の小さな鉄材83を埋設し搬送装置Aに付設
された磁気近接センサー84と連動して、その位
置情報をコントロール部に伝達して、各装置の連
係動作を可能としている。尚、図示しないがマナ
イタ装置Dは搬送装置Aと一体化することも可能
で、搬送装置Aの搬送路を簡略化したマナイタで
エンドレス状に連接形成したり、またマナイタ装
置に代わつて搬送路全体を長刃の一部切り込みに
も一定期間耐えることができる厚手のゴムベルト
などで置換することも任意に採用され得るもので
ある。 The manaita device D is optionally employed for transporting fish on the transport device A by placing fish thereon. For example, in the illustrated embodiment, synthetic resin,
For example, it is a vertically long, approximately rectangular flat plate in plan view made of a material such as polyethylene that is water resistant, corrosion resistant, and has an appropriate hardness to accept a partial cut of a long blade. A locking wall 8 having a width that allows fitting and sliding, and at the front of the upper short side in the direction of movement, prevents displacement in the length direction of the fish body during cutting.
2 are provided. In addition, in this embodiment, a small cylindrical iron material 83 is buried in the front side wall and works in conjunction with a magnetic proximity sensor 84 attached to the conveyance device A, transmitting its position information to the control section and controlling the coordinated operation of each device. It is possible. Although not shown, it is also possible to integrate the manaita device D with the conveyance device A, so that the conveyance path of the conveyance device A can be formed in an endless manner with simplified manaita, or the entire conveyance path can be formed in place of the manaita device. It is also possible to optionally replace the belt with a thick rubber belt or the like that can withstand partial cuts by a long blade for a certain period of time.
次に本発明の具体的実施例たる上記魚切身製造
装置の作動態様について述べると、初期状態では
マナイタ装置Dは、係止壁82を進行方向前方と
して搬送装置入口に停止して位置し、手動あるい
は前段に任意配置される魚供給装置などにより、
魚体Eを該マナイタ装置D上に頭部を係止壁に当
接させて横臥載置するところより本装置の一連の
処理が開始される。マナイタ装置D上に魚体が載
置されると、手動あるいは図示しない自動検知機
構によりチエーンコンベアA1は下台に設置され
たモーターより、たとえばベルトA4などを介し
て駆動力を伝達されて一定方向に定速回転し、マ
ナイタ装置Dを載置状態で前方移送するが、本実
施例では、マナイタ装置側部に鉄片83などを埋
設し、搬送装置側壁適所に配置される磁気近接セ
ンサー84により魚体の位置管理をしているの
で、以後の各装置の作動タイミングを規定するこ
とができる。 Next, the operation mode of the above-mentioned fish fillet manufacturing apparatus, which is a specific embodiment of the present invention, will be described. In the initial state, the manaita apparatus D is stopped at the entrance of the conveying apparatus with the locking wall 82 at the front in the direction of movement, and is manually operated. Or, by using a fish feeding device that is arbitrarily placed in the front stage,
A series of processes of this device starts when a fish E is placed on the manipulator device D in a lying position with the head in contact with the locking wall. When a fish is placed on the manaitor device D, the chain conveyor A1 is fixed in a certain direction by transmitting driving force from a motor installed on the lower stage, for example, via a belt A4, manually or by an automatic detection mechanism (not shown). It rotates at high speed and transports the fish body forward with the manaita device D placed thereon. In this embodiment, an iron piece 83 or the like is buried in the side of the manaita device, and the position of the fish is determined by a magnetic proximity sensor 84 placed at an appropriate position on the side wall of the transport device. Since it is managed, the subsequent operation timing of each device can be specified.
魚体Eが所定位置へ移送されたことを示す情報
は、魚押え装置Bの駆動源へ伝達され、前方及び
後方保持部10,11は解放端が最上位置となる
よう設定され、続いて該保持部10,11下方の
空隙に魚体Eが移送されるが、たとえば図示した
実施例ではこの間の動きは次のようになつてい
る。 Information indicating that the fish body E has been transferred to a predetermined position is transmitted to the drive source of the fish holding device B, and the front and rear holding parts 10 and 11 are set so that the open ends are at the uppermost position, and then the holding parts are The fish body E is transferred to the space below the parts 10 and 11, and for example, in the illustrated embodiment, the movement during this time is as follows.
前記情報はたとえば内部あるいは外部に配置さ
れたコントロールユニツトを経由して、側部ケー
シング12bに固定されたシリンダ7a,7bへ
出力され、該シリンダ7a,7b内の給排気を制
御してピストン6a,6bを短縮上昇させて、先
端係合部9a,9bをスライド溝8a,8b内で
摺動させながらアーム5a,5b始端に固定され
た支持杆体4a,4bにそれぞれ逆方向の回転力
を与えて、保持部10,11解放端を持ち上げ、
各分離片1,2を同一平面状にそろえて最上位置
へ上昇させ、下部に魚体移送通路となる空間を設
けて停止させる。このとき、切断装置Cの傾斜角
度は初期状態に設定されているが、この角度は手
動あるいは自動で設定することができ、魚体切断
時の傾斜角度の自動設定とともに上記コントロー
ルユニツトによつて制御することも可能である。
一方チエーンコンベアA1により魚押え装置B下
部の所定位置へ移送されたマナイタ装置Dは所定
位置に正確に停止し、続いてシリンダ7a,7b
の給排気を制御してピストン6a,6bを延長降
下させ支持杆体4a,4bを支軸として前後保持
部10,11をその解放端が下降するよう回転さ
せ、長刃25が切り込める間隙を有して魚体Eを
適度に押圧し、それぞれの分離片1,2は下部の
魚体形状に即応して個々に上下変移して包み込む
ように押圧保持する。このとき、各解放端下面に
は魚体表層を損傷させることなく表皮に食い込
み、魚体に係合する略半球状の小突起3a,3b
を設けているので、長刃25の往復運動にも魚体
Eは揺動することなく安定して保持されるもので
ある。また各分離片1,2は弾性を有した可撓性
素材で形成されているので、個々独立した上下変
移して魚体表層部を適度に均等加圧し、魚体形状
に適合して包合保持するので魚体表層を損傷させ
ず、且つ種々の形状、大きさにも対応可能となつ
ている。特に前方保持部10の分離片1は中央で
上方向に折曲して魚体Eとの接触面積を広くして
魚体切断時の振動にも魚体Eが追動しないよう構
成されている。 The information is output to the cylinders 7a, 7b fixed to the side casing 12b, for example, via a control unit disposed inside or outside, and controls the air supply and exhaust in the cylinders 7a, 7b to control the pistons 6a, 6a, 7b. 6b is shortened and raised, and while sliding the tip engaging portions 9a, 9b within the slide grooves 8a, 8b, applying rotational force in opposite directions to the support rods 4a, 4b fixed to the starting ends of the arms 5a, 5b, respectively. , lift the free ends of the holding parts 10 and 11,
The separation pieces 1 and 2 are aligned in the same plane and raised to the uppermost position, and then stopped after a space is provided at the bottom to serve as a passage for transferring the fish body. At this time, the inclination angle of the cutting device C is set in the initial state, but this angle can be set manually or automatically, and is controlled by the control unit above as well as the automatic setting of the inclination angle when cutting the fish body. It is also possible.
On the other hand, the manaitor device D, which has been transferred to a predetermined position below the fish holding device B by the chain conveyor A1, stops accurately at the predetermined position, and then the cylinders 7a and 7b
The pistons 6a and 6b are extended and lowered by controlling the air supply and exhaust, and the front and rear holding parts 10 and 11 are rotated using the support rods 4a and 4b as spindles so that their free ends descend, creating a gap that the long blade 25 can cut into. The fish body E is pressed appropriately, and the respective separation pieces 1 and 2 are individually moved up and down in response to the shape of the fish body at the bottom, and are pressed and held so as to wrap around them. At this time, the lower surface of each open end has approximately hemispherical small protrusions 3a and 3b that bite into the skin and engage with the fish body without damaging the surface layer of the fish body.
, the fish body E is stably held without swinging even during the reciprocating movement of the long blade 25. In addition, since each of the separation pieces 1 and 2 is made of a flexible material with elasticity, they move up and down independently, applying appropriate and even pressure to the surface layer of the fish body, and fitting and holding the fish body shape. Therefore, it does not damage the surface layer of the fish body and can be applied to various shapes and sizes. In particular, the separating piece 1 of the front holding part 10 is bent upward at the center to increase the area of contact with the fish body E, so that the fish body E does not follow vibrations when cutting the fish body.
上記魚押え装置Bの下降と同時に切断装置Cへ
も駆動指令が伝達され、モーター37は一定方向
に回転し、該モーター37の回転運動はカム39
とアーム42により魚体進行方向に対し左右の水
平往復運動に変換されて長刃取付け台24に伝達
される。該長刃取付け台24と台座21は蟻溝6
1により魚体幅方向に摺動可能に咬合されている
ので、長刃25は水平往復運動を開始するととも
に横架材34に固定配置されたシリンダ36の給
排気を制御してピストン35を伸長させ、側部ツ
ド33a,33b上をロツドガイド32a,32
bを介して連続的に台座21を前進させ、初期傾
斜角度で幅方向に振動しながら魚体Eへ切り込む
こととなる。この際被切断物が生魚である場合に
は、魚体Eは柔らかく長刃25は切り込んだ切断
面に圧接するので、魚体Eと長刃25は摩擦係合
し、魚体位置は長刃25に牽引されて偏移するこ
ととなるが、長刃25は水平往復運動しているの
で続く逆方向の移動にも魚体Eは牽引されること
になり、したがつて魚体Eは一方向のみずれるこ
とはなく平均して中央に位置することとなる。そ
して長刃25は一枚の切身を作成するのに水平往
復運動を複数回行うが、この往復運動の具体的回
数は魚体の種類や大きさ、更には魚肉の硬さの程
度によつて適宜設定される。また、本切断装置C
は長刃25の水平往復運動より魚体Eを切断する
ので丸刃による切断のように一部切り残すことな
く完全に分離できるものである。長刃25が魚体
Eを切断して下部マナイタ装置Dに当接すれば、
ピストン35を短縮して台座21を側部ロツド3
3a,33b上を後方へ摺動させることにより魚
体Eより離脱させ、次いで、ピストン7a,7b
を短縮して前後保持部10,11を魚体Eより上
方解放すると同時にチエーンコンベアを一定量回
動させ、マナイタ装置Dを魚体Eの切断間隔に応
じたピツチ分だけ前送りし、次ぎの魚体切断個所
を所定位置に移動して停止させ、前記と同様魚押
え装置Bを降下して魚体を保持させる。一方、切
断装置Cはこの間傾斜角度の変更設定を自動的に
おこなうが、この作動態様は以下の如くである。 Simultaneously with the lowering of the fish holding device B, a drive command is also transmitted to the cutting device C, and the motor 37 rotates in a fixed direction.
This is converted by the arm 42 into horizontal reciprocating motion to the left and right with respect to the direction of movement of the fish body, and is transmitted to the long blade mount 24. The long blade mount 24 and the pedestal 21 have dovetail grooves 6.
1, so that the long blade 25 starts horizontal reciprocating motion and controls the supply and exhaust of the cylinder 36 fixedly arranged on the horizontal member 34 to extend the piston 35. , the rod guides 32a, 32 on the side rods 33a, 33b.
The pedestal 21 is continuously advanced through the angle b, and cuts into the fish body E while vibrating in the width direction at the initial inclination angle. At this time, when the object to be cut is a raw fish, the fish body E is soft and the long blade 25 comes into pressure contact with the cut surface, so the fish body E and the long blade 25 are frictionally engaged, and the fish body position is pulled by the long blade 25. However, since the long blade 25 is reciprocating horizontally, the fish E will be pulled even in the subsequent movement in the opposite direction, so the fish E will not shift in only one direction. It will be located in the center on average. The long blade 25 performs horizontal reciprocating motion multiple times to create one fillet, but the specific number of reciprocating motions is determined depending on the type and size of the fish and the degree of hardness of the fish meat. Set. In addition, this cutting device C
Since the fish body E is cut by the horizontal reciprocating motion of the long blade 25, it is possible to completely separate the fish body E without leaving any part uncut, unlike when cutting with a round blade. If the long blade 25 cuts the fish body E and comes into contact with the lower manaita device D,
The piston 35 is shortened and the pedestal 21 is attached to the side rod 3.
The pistons 7a, 7b are removed from the fish body E by sliding backward on the pistons 7a, 7b.
is shortened to release the front and rear holding parts 10 and 11 above the fish body E. At the same time, the chain conveyor is rotated by a certain amount, and the manaitor device D is advanced by a pitch corresponding to the cutting interval of the fish body E, and the next fish body is cut. The fish holding device B is moved to a predetermined position and stopped, and the fish holding device B is lowered to hold the fish in the same manner as described above. Meanwhile, the cutting device C automatically changes and sets the inclination angle during this time, and the operation mode is as follows.
モーター71を適宜指令に基づき一定量回転さ
せると回転力はチエーンベルト70とギア72を
介してギア73に伝達され支軸30を回転させる
が、傾斜台C1″における横架材34側は遊端状
態として装置本に回転自在に支持されているの
で、該支軸30の回転によりその回転量に相応し
て傾斜台C1″の遊端側が上昇または下降して長
刃25の設定角度が変化することととなる。また
このとき切断装置Cは一端に配置されたバランサ
ー60a,60bにより常時平衡状態にあるの
で、わずかのトルクで切断装置Cの傾斜角度の増
減をなすことができるものである。傾斜角度の増
減幅は作成される切身の見栄えを決定するもの
で、魚体形状に応じて適宜決定すれば良く、たと
えばコンピユーターなどを介して事前に魚体の種
類の大きさにしたがつて数値や演算方法を登録す
ることにより魚体形状に適した切身の製造が自動
的に可能となるものである。角度設定の後、再び
前後保持部10,11を降下させ上記の全過程を
反復し、その都度角度を変化させるなどして魚体
全体を上記手段で切断すれば、見栄えのよい魚切
身が得られることとなる。切身となつた魚体Eは
マナイタ装置Dに載置された状態で搬送装置A出
口まで移送され、適宜手段により装置外部へ取り
出されることになる。 When the motor 71 is rotated by a certain amount based on an appropriate command, the rotational force is transmitted to the gear 73 via the chain belt 70 and the gear 72 to rotate the support shaft 30, but the horizontal member 34 side of the inclined table C1'' is at the free end. Since it is rotatably supported by the device main body, the rotation of the support shaft 30 causes the free end side of the inclined table C1'' to rise or fall in accordance with the amount of rotation, and the set angle of the long blade 25 changes. That's what happened. Furthermore, since the cutting device C is always in a balanced state by the balancers 60a and 60b disposed at one end, the inclination angle of the cutting device C can be increased or decreased with a small amount of torque. The range of increase/decrease in the angle of inclination determines the appearance of the fillet to be created, and can be determined appropriately depending on the shape of the fish. By registering the method, it is possible to automatically produce fillets suitable for the shape of the fish body. After setting the angle, lower the front and rear holding parts 10 and 11 again, repeat the above process, change the angle each time, and cut the entire fish body using the above method to obtain good-looking fish fillets. It happens. The filleted fish body E is transferred to the exit of the conveying device A while being placed on the manaita device D, and is taken out of the device by appropriate means.
尚、本実施例では、分離片1,2より構成され
る保持部を前後に配置しているが、該保持部を一
方のみとし、他方を他の簡単な係止機構と代置し
てもよく、また長刃25の長さを延長するのと同
様、分離片1,2の数をふやして保持部の幅を適
宜広げれば、並設された複数尾の魚体Eの保持も
可能となるものである。また上記した搬送装置
A、魚押え装置B、切断装置C、マナイタ装置D
に適所に、たとえば磁気センサーや光学センサー
等を適宜付設して、その動作情報をリアルタイム
に外部あるいは内部に配置されるコンピユーター
などの制御機構に送出し、各装置の動作をソフト
ウエア上で管理すれば、各装置の動作をされに柔
軟且つ有機的となすことができ、多種多用な魚体
の切断処理を本装置一台でなすこができるもので
ある。 In this embodiment, the holding parts made up of the separation pieces 1 and 2 are arranged at the front and back, but it is also possible to use only one holding part and replace the other with another simple locking mechanism. Similarly to extending the length of the long blade 25, by increasing the number of separation pieces 1 and 2 to appropriately widen the width of the holding part, it is also possible to hold multiple fish bodies E arranged side by side. It is something. In addition, the above-mentioned conveyance device A, fish holding device B, cutting device C, manaita device D
For example, magnetic sensors, optical sensors, etc. are attached to appropriate locations in the equipment, and operational information is sent in real time to a control mechanism such as a computer placed externally or internally, and the operation of each device is managed using software. For example, the operation of each device can be made flexible and organic, and a wide variety of fish cutting processes can be performed with a single device.
本発明にかかる魚切身作成方法によれば、魚体
は長刃の水平往復運動により切断されるので、冷
凍魚、生魚などあらゆる魚体の切断が同一装置で
ある上に、魚体位置は平均して所定位置にあるた
め、従来困難とされていた生魚の切断が高精度に
可能となるものである。また同時に魚肉牽引によ
る魚体位置の偏移がないので、切断は平滑で美し
く、且つ組織破壊も極めて少ないので、視覚上お
よび味覚上の品質向上が望め、更に切断傾斜角度
および切断ピツチも適宜設定できるので、魚の種
類や形状に即した多用な切身の作成が容易に実現
でき、魚の商品価値を格段に高める事が可能とな
るものである。また長刃は水平往復運動をしてい
るので、魚体幅が広くても従来の回転刃のように
一部を切り残すことがないうえに、長刃の長さを
適宜延長することにより、複数尾の魚体を魚体幅
方向に並設して切断することも可能であり、生産
効率の格段の向上を期待できるものである。 According to the method for making fish fillets according to the present invention, since the fish body is cut by horizontal reciprocating motion of the long blade, the same device can be used to cut all kinds of fish bodies, such as frozen fish and raw fish, and the fish body position is maintained at a predetermined level on average. Due to its location, it is now possible to cut raw fish with high precision, which was previously considered difficult. At the same time, since there is no shift in the position of the fish body due to fish meat traction, the cutting is smooth and beautiful, and there is very little tissue destruction, so it is possible to improve the quality visually and tastefully, and the cutting inclination angle and cutting pitch can also be set appropriately. Therefore, it is possible to easily create a variety of fillets according to the type and shape of the fish, and it is possible to significantly increase the commercial value of the fish. In addition, since the long blade makes a horizontal reciprocating motion, even if the fish body is wide, it will not leave a part uncut like a conventional rotary blade. It is also possible to cut the tail fish bodies in parallel in the width direction of the fish body, which can be expected to significantly improve production efficiency.
第1図は本発明にかかる魚切身作成方法を示す
概略説明図、第2図は魚切身製造装置の実施例の
要部を示す斜視図、第3図イは同実施例における
魚押え装置の要部を示す斜視図、ロは同装置の機
構を示す概略正面図、ハは同側面図、第4図イは
同実施例における切断装置の要部を示す斜視図、
ロは同装置の移動切断部の要部を示す斜視図、ハ
は同移動切断部の要部の駆動機構を示す底面図、
ニは同移動切断部における長刃取付け台先端部の
機構を示す斜視図、ホは同先端部の張設機構を示
す斜視図、ヘはプレートをはずした状態の同張設
機構の平面図、第5図イは同実施例において魚体
を載置した状態のマナイタ装置の斜視図、第5図
ロは同実施例において搬送装置に移送されるマナ
イタ装置を示す斜視図。
a:搬送手段、b:係止手段、c:切断手段、
c1:長刃、e:魚体、A:搬送手段、A1:チ
エーンコンベア、A2:スプロケツトホイール、
A3:ホイール、A4:ベルト、A5:側板、
B:魚押え装置、C:切断装置、D:マナイタ装
置、E:魚体、1,2:分離片、3a,3b:小
突起、4a,4b:支持杆体、5a,5b:アー
ム、6a,6b:ピストン、7a,7b:シリン
ダ、8a,8b:スライド溝、9a,9b:先端
係合部、10:前方保持部、11:後方保持部、
12a,12b:側部ケーシング、21:台座、
22:支持台、23:スライド板、24:長刃取
付け台、25:長刃、26a,26b:プレー
ト、27:張設材、28a,28b:突起、2
9:ナツト、30:支軸、31:ネジ部、32
a,32b:ロツドガイド、33a,33b:側
部ロツド、34:横架材、35:ピストン、3
6:シリンダ、37:モーター、38a,38
b:取付穴、39:カム、40a,40b:中継
杆体、41:軸孔、42:アーム、43:座金、
44:凹所、45:空隙、46:空隙、50a,
50b:先端部、60a,60b:バランサー、
61:蟻溝、62:隆起部、70:チエーンベル
ト、71:モーター、72:ギヤ、73:ギヤ、
81:基台、82:係止壁、83:鉄材、84:
磁気近接センサー。
FIG. 1 is a schematic explanatory diagram showing the fish fillet making method according to the present invention, FIG. 2 is a perspective view showing the main parts of an embodiment of the fish fillet manufacturing device, and FIG. FIG. 4B is a perspective view showing the main parts, B is a schematic front view showing the mechanism of the same device, C is a side view of the same, FIG. 4A is a perspective view showing the main parts of the cutting device in the same embodiment,
B is a perspective view showing the main parts of the movable cutting section of the same device, C is a bottom view showing the drive mechanism of the main parts of the movable cutting section,
D is a perspective view showing the mechanism of the tip of the long blade mount in the movable cutting section, E is a perspective view showing the tensioning mechanism of the tip, F is a plan view of the tensioning mechanism with the plate removed, FIG. 5A is a perspective view of the manait device with a fish placed thereon in the same embodiment, and FIG. 5B is a perspective view showing the manait device transferred to the conveyance device in the same embodiment. a: conveying means, b: locking means, c: cutting means,
c1: long blade, e: fish body, A: conveyance means, A1: chain conveyor, A2: sprocket wheel,
A3: Wheel, A4: Belt, A5: Side plate,
B: Fish holding device, C: Cutting device, D: Manaita device, E: Fish body, 1, 2: Separation piece, 3a, 3b: Small protrusion, 4a, 4b: Support rod, 5a, 5b: Arm, 6a, 6b : Piston, 7a, 7b: Cylinder, 8a, 8b: Slide groove, 9a, 9b: Tip engaging part, 10: Front holding part, 11: Back holding part,
12a, 12b: side casing, 21: pedestal,
22: Support base, 23: Slide plate, 24: Long blade mounting base, 25: Long blade, 26a, 26b: Plate, 27: Tension material, 28a, 28b: Protrusion, 2
9: Nut, 30: Support shaft, 31: Threaded part, 32
a, 32b: Rod guide, 33a, 33b: Side rod, 34: Horizontal member, 35: Piston, 3
6: cylinder, 37: motor, 38a, 38
b: Mounting hole, 39: Cam, 40a, 40b: Relay rod, 41: Shaft hole, 42: Arm, 43: Washer,
44: recess, 45: void, 46: void, 50a,
50b: tip, 60a, 60b: balancer,
61: Dovetail groove, 62: Protuberance, 70: Chain belt, 71: Motor, 72: Gear, 73: Gear,
81: Base, 82: Locking wall, 83: Iron material, 84:
Magnetic proximity sensor.
Claims (1)
を安定係止し得る係止手段と、魚を任意傾斜角度
で切断し得る切断手段とを設け、 搬送手段により魚を係止手段適所に移送して係
止し、切断手段適所に配置される長刃を魚体に向
かつて前進させながら前記前進方向と直交する方
向の水平往復運動を複数回反復せしめて適宜傾斜
角度で魚を切断分離し、しかる後に長刃を後退さ
せて長刃を魚体から離脱せしめるとともに係止手
段を魚体より離脱解除せしめ、その後搬送手段に
より魚を適宜ピツチ前送りすることで一枚の切身
の作成工程を終え、上記工程を適宜回数反復する
ことで多数枚の切身を作成してなる魚切身作成方
法。 2 表層部を均等加圧して魚体を係止することを
特徴とする前記特許請求の範囲第1項記載の魚切
身作成方法。[Scope of Claims] 1. A transport means capable of transporting fish at any pitch, a locking means capable of stably retaining the fish, and a cutting means capable of cutting the fish at any angle of inclination; The cutting means is transferred to and locked in a proper position by the locking means, and the long blade placed in the proper position of the cutting means is advanced toward the fish body while repeating horizontal reciprocating motion in a direction perpendicular to the advancing direction several times to adjust the inclination angle as appropriate. After that, the long blade is moved back to release the long blade from the fish body, and the locking means is released from the fish body.Then, the fish is fed forward by appropriate pitches by the conveying means, thereby cutting the fish into one fillet. A method for making fish fillets, in which a large number of fillets are made by repeating the above steps an appropriate number of times. 2. The method for making a fish fillet according to claim 1, characterized in that the fish body is secured by uniformly pressurizing the surface layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15083085A JPS6211047A (en) | 1985-07-08 | 1985-07-08 | Method for forming cut fish meat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15083085A JPS6211047A (en) | 1985-07-08 | 1985-07-08 | Method for forming cut fish meat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6211047A JPS6211047A (en) | 1987-01-20 |
| JPH0259696B2 true JPH0259696B2 (en) | 1990-12-13 |
Family
ID=15505321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15083085A Granted JPS6211047A (en) | 1985-07-08 | 1985-07-08 | Method for forming cut fish meat |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6211047A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023184200A (en) * | 2022-06-17 | 2023-12-28 | シンフォニアテクノロジー株式会社 | slicing device |
| TR2023000541A2 (en) * | 2023-01-17 | 2023-02-21 | Arde Makine Sanayi Ve Ticaret Anonim Sirketi | Fish head cutting belt with modular structure |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5435274A (en) * | 1977-08-24 | 1979-03-15 | Suzuki Minoru | Cutting apparatus for frozen fish meat |
| JPS577879A (en) * | 1980-06-17 | 1982-01-16 | Kobayashi Bolt Kogyo | Manufacture of natural stone-like laminated panel |
-
1985
- 1985-07-08 JP JP15083085A patent/JPS6211047A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6211047A (en) | 1987-01-20 |
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| Date | Code | Title | Description |
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| R250 | Receipt of annual fees |
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| EXPY | Cancellation because of completion of term |