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JPH0340677B2 - - Google Patents
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JPH0340677B2 - - Google Patents

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Publication number
JPH0340677B2
JPH0340677B2 JP59254477A JP25447784A JPH0340677B2 JP H0340677 B2 JPH0340677 B2 JP H0340677B2 JP 59254477 A JP59254477 A JP 59254477A JP 25447784 A JP25447784 A JP 25447784A JP H0340677 B2 JPH0340677 B2 JP H0340677B2
Authority
JP
Japan
Prior art keywords
oil
oiled
solenoid valve
blank material
lubricant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59254477A
Other languages
Japanese (ja)
Other versions
JPS61132300A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP25447784A priority Critical patent/JPS61132300A/en
Publication of JPS61132300A publication Critical patent/JPS61132300A/en
Publication of JPH0340677B2 publication Critical patent/JPH0340677B2/ja
Granted legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Press Drives And Press Lines (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明はトランスフアプレスシステムの如く、
搬送機構上を順次送られてくる被加工物の所要個
所に塗油する装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention is applicable to transfer press systems such as
The present invention relates to a device that applies oil to desired parts of workpieces that are sequentially conveyed on a conveyance mechanism.

従来の技術 一般にトランスフアプレスシステムにあつて
は、コンベヤ等の搬送機構上を順次送られてくる
ブランク材等の被加工物をプレス加工するに際し
て、予じめ所要個所に絞り油等の潤滑油を塗油し
て絞り成形性、曲げ加工性及びフオーム加工性を
良好にする手段が行われている。上記塗油作業
は、通常作業者の手作業に基づいて、塗油を必要
とする部位にのみハケ塗り等の方法で実施してい
る。一方上記手作業に代えて、予じめ複数個所に
給油ノズルを設定した治具を作成して、この治具
を被加工物の上部に設置した状態で順次潤滑油を
塗布する方法、又は回転するハケに潤滑油を供給
しつつ、通過する被加工物の全面に塗油する方法
等も行われている。
Conventional technology In general, in a transfer press system, when pressing workpieces such as blanks that are sequentially sent on a conveyor or other conveyance mechanism, lubricating oil such as squeezing oil is applied to the required locations in advance. A method of applying oil to improve drawability, bending workability, and formability has been used. The above-mentioned oil application work is usually carried out manually by an operator, using a method such as brushing only the parts that require oil application. On the other hand, instead of the manual operation described above, there is a method of creating a jig with oil supply nozzles set in multiple locations in advance and sequentially applying lubricating oil with this jig installed on the top of the workpiece, or a method of rotating Another method is to apply lubricating oil to the entire surface of the workpiece passing through it while supplying lubricating oil to the brush.

発明が解決しようとする問題点 しかしながら上記した如き従来の方法の中で、
作業者の手作業に基づく塗油方法は、作業が煩瑳
である上、非能率的である欠点がある。更に複数
の給油ノズルを設定した治具を用いる方法は、手
作業に比較して作業性が良くなるが、被加工物で
あるブランク材の形状が多種類である為、夫々の
ブランク材の形状に合せて前記治具を多種類作成
しなければならないという問題点がある。更に回
転するハケに潤滑油を含ませてブランク材の表面
上に全面塗油する方法を用いると、必要以上の油
量を消費して不経済となる外、余剰の油が場内に
流れて、汚れの原因となる等の欠点を有してい
る。
Problems to be solved by the invention However, in the conventional methods as described above,
Oil application methods based on manual labor by workers have the disadvantage of being tedious and inefficient. Furthermore, the method of using a jig with multiple oil supply nozzles has better workability compared to manual work, but since the blank material that is the workpiece has many different shapes, the shape of each blank material is different. There is a problem in that many types of jigs must be created to suit the needs. Furthermore, if a rotating brush is impregnated with lubricating oil and the entire surface of the blank is coated with oil, not only will it consume more oil than necessary, resulting in uneconomical results, but the excess oil will flow into the production area. It has drawbacks such as causing stains.

本発明は上記した如き従来の塗油方法に存する
各種欠点を改良した塗油装置の提案を目的とする
ものである。
The object of the present invention is to propose an oil application device that improves various drawbacks of the conventional oil application methods as described above.

問題点を解決するための手段 本発明は上記の目的を達成するために、搬送機
構によつて順次送られてくる被塗油物の表面上任
意位置に塗油する装置において、前記被塗油物の
通過を検出するセンサーと、被塗油物の通過路の
上方に配設した板状の基体と、該基体上の全面に
亘つて密に曲折配置した送油パイプ及びこの送油
パイプの複数個所から導出した分岐管と、該分岐
管の夫々先端に固定して、前記基体を貫通するよ
うに配設した給油ノズルと、該給油ノズルの夫々
に付設した電磁弁と、夫々の電磁弁と対応して塗
油すべき所定の位置及び塗油時間を設定するスイ
ツチ群及びタイマを具備しているとともに、給油
を希望する位置の上方にある給油ノズルのみ開放
して、予じめ設定した所定の油量を被塗油物上に
滴下させるコントローラとを具備して成ることを
特徴とする塗油装置を提供するものである。
Means for Solving the Problems In order to achieve the above object, the present invention provides an apparatus for applying oil to an arbitrary position on the surface of an object to be oiled, which is sequentially sent by a conveyance mechanism. A sensor that detects the passage of an object, a plate-shaped base disposed above the passage of the object to be oiled, an oil pipe arranged in a densely curved manner over the entire surface of the base, and the oil pipe. Branch pipes led out from a plurality of locations, refueling nozzles fixed to the tips of each of the branch pipes and arranged so as to penetrate the base, a solenoid valve attached to each of the refueling nozzles, and a respective solenoid valve. It is equipped with a set of switches and a timer that set the predetermined position and time for oiling in accordance with the oiling position, and also opens only the oiling nozzle above the desired position to set the oiling time. The present invention provides an oil application device characterized by comprising a controller that drops a predetermined amount of oil onto an object to be oiled.

作 用 上記の如き構成としたことによつて、一定速度
で順次搬送されてくる被塗油物の通過を検知した
後、塗油を希望する部位にある電磁弁のみを所定
時間解放させるように予じめコントローラに具備
されているスイツチ群とタイマとを適宜設定する
ことにより、前記給油ノズルが選択的に開放状態
となつて、潤滑油を所定量被塗油物の表面に滴下
させる。更に次段の被塗油物が順次搬送機構上を
送られてきたことを検知器が検知して、同様な塗
油作業を継続する。前記コントローラには被塗油
物の機種、形状に応じて、複数の給油ノズルの開
止又は閉示状態を指示する入力を与えておき、被
塗油物の機種が変更した際には、コントローラへ
新たな指示を与えることによつて給油位置を変更
しつつ、塗油作業を継続させることができる。
Function: With the above configuration, only the solenoid valves located at the parts desired to be oiled are opened for a predetermined period of time after detecting the passage of objects to be oiled that are being conveyed one after another at a constant speed. By appropriately setting a group of switches and a timer provided in the controller in advance, the oil supply nozzle is selectively opened and a predetermined amount of lubricating oil is dripped onto the surface of the object to be oiled. Furthermore, the detector detects that the next stage of the object to be oiled has been sequentially sent over the conveyance mechanism, and the same oiling operation is continued. The controller is given an input that instructs the open or closed state of multiple refueling nozzles depending on the model and shape of the object to be oiled, and when the model of the object to be oiled changes, the controller By giving new instructions to the lubrication system, it is possible to continue the lubrication work while changing the lubrication position.

実施例 以下本発明の実施例を図面に基づいて詳細に説
明する。第1図は装置の構成全体を示す概要図を
示しており、図中1はフイートバー等の搬送機構
であつて、この搬送機構1上を矢印Aの如く被塗
油物であるブランク材2を搬送する。更に搬送機
構1の上方を橋絡する支杆3にセンサー4を設け
る。このセンサー4は近接スイツチ等を用いて成
り、搬送機構1によつてブランク材2が搬送され
たことを検出する。又支杆3に固着した爪体5に
よつて板状の基体6を安定に設けてあり、該基体
6上の全面に亘つて送油パイプ7を密に曲折配置
する。送油パイプ7の一端には油圧ポンプ8及び
モータ9を接続し、送油パイプ7の他端は封止し
たことにより、送油パイプ7内には常時一定圧の
潤滑油が供給されるようになつている。更に送油
パイプ7の複数個所から分岐管10,10…を導
出し、この分岐管10,10の先端には、基体6
を貫通するように設けた給油ノズル11,11…
を接続する。更に給油ノズル11,11…に近接
して夫々電磁弁12,12…を付設する。給油ノ
ズル11と電磁弁12とは夫夫1対のぺアとして
配置してあつて、電磁弁12の作用に基づいて、
対応する給油ノズル11の開閉状態が決定する。
尚、13は塗油の終了したブランク材を受入れて
加工処理を行う第1成形プレス型を示す。
Embodiments Hereinafter, embodiments of the present invention will be described in detail based on the drawings. FIG. 1 shows a schematic diagram showing the entire configuration of the apparatus. In the figure, 1 is a conveyance mechanism such as a foot bar, and a blank material 2, which is an object to be oiled, is conveyed over this conveyance mechanism 1 as indicated by an arrow A. transport. Furthermore, a sensor 4 is provided on a support rod 3 that bridges the upper part of the transport mechanism 1. This sensor 4 is constructed using a proximity switch or the like, and detects that the blank material 2 is transported by the transport mechanism 1. Further, a plate-shaped base body 6 is stably provided by a claw body 5 fixed to the support rod 3, and an oil feed pipe 7 is arranged in tight bends over the entire surface of the base body 6. A hydraulic pump 8 and a motor 9 are connected to one end of the oil pipe 7, and the other end of the oil pipe 7 is sealed, so that lubricating oil at a constant pressure is always supplied into the oil pipe 7. It's getting old. Further, branch pipes 10, 10... are led out from a plurality of locations of the oil pipe 7, and a base body 6 is attached to the tips of the branch pipes 10, 10.
Refueling nozzles 11, 11... provided so as to penetrate through them.
Connect. Furthermore, electromagnetic valves 12, 12, . . . are provided in proximity to the oil supply nozzles 11, 11, . The refueling nozzle 11 and the solenoid valve 12 are arranged as a husband and wife pair, and based on the action of the solenoid valve 12,
The open/close state of the corresponding refueling nozzle 11 is determined.
Incidentally, numeral 13 indicates a first forming press die that receives the oiled blank material and processes it.

一方、搬送機構1に隣接してコントローラ14
を設ける。コントローラ14の操作盤には、前記
電磁弁12,12…に対応する複数個のスイツチ
群を構成するスナツプスイツチ15,15…を設
けてあつて、開放すべき給油ノズル11に近接す
る電磁弁12,12…にのみ通電するように配線
してある。16は電磁弁12への通電時間設定用
のタイマ、17は塗油のインターバルを決定する
回数カウンタ、18はブランク材の部番等を明示
する表示板である。回数カウンタ17は、ブラン
ク材の種類によつては必ずしも全数塗油しなくと
も良い場合があるので、例えばブランク材2の通
過3回毎に1回塗油する等のインターバルを設定
する。
On the other hand, a controller 14 is located adjacent to the transport mechanism 1.
will be established. The operation panel of the controller 14 is provided with snap switches 15, 15, . . . that constitute a plurality of switch groups corresponding to the solenoid valves 12, 12. The wires are wired so that only 12... are energized. 16 is a timer for setting the energization time to the electromagnetic valve 12; 17 is a number counter for determining the oil application interval; and 18 is a display plate that clearly indicates the part number of the blank material, etc. Depending on the type of blank material, it may not be necessary to apply oil to all the blanks, so the number counter 17 sets an interval such as applying oil once every three times the blank material 2 passes.

以下に本発明装置の作用を説明する。先ず被塗
油物であるブランク材2の塗油を必要とする個所
の上方に位置する給油ノズルのみが開放となるよ
うに予じめスナツプスイツチ15を選択的にオン
させておく。更にタイマ16をセツトして電磁弁
12への通電時間を決定し、回数カウンタ17に
よつて塗油のインターバルを設定する。次にモー
タ9を起動させて油圧ポンプ8より圧油を発生さ
せ、送油パイプ7内へ供給する。この油圧ポンプ
8は送油パイプ7内の油圧が低下した際に作動す
るものであつて、常時油圧が所定圧を保持するよ
うに作動する。
The operation of the device of the present invention will be explained below. First, the snap switch 15 is selectively turned on in advance so that only the oil supply nozzle located above the portion of the blank material 2 to be oiled that requires oiling is opened. Further, a timer 16 is set to determine the energization time to the solenoid valve 12, and a number counter 17 is used to set an oil application interval. Next, the motor 9 is activated to generate pressure oil from the hydraulic pump 8 and supply it into the oil feed pipe 7. This hydraulic pump 8 operates when the oil pressure in the oil pipe 7 decreases, and operates so that the oil pressure is always maintained at a predetermined pressure.

この状態で搬送機構1の搬送動作を開始する
と、ブランク材2が矢印A方向に移動し、第1番
目のブランク材2がセンサー4の下方を通過した
際に、センサー4がこれを検知してコントローラ
14へ伝える。コントローラ14はセンサー4か
らの信号を受けてから所定の時間差を持たせた
後、予じめスナツプスイツチ15によつて選択し
た電磁弁12,12に、タイマ16に設定した時
間だけ通電し、給油を希望する位置の上方にある
給油ノズル11,11のみ開放して一定量の潤滑
油をブランク材2に滴下する。給油ノズル11,
11が閉止して塗油が終了すると、ブランク材2
は第1成形プレス型13側へ移行し、次段のプレ
ス作業に入るとともに、第2番目のブランク材2
がセンサー4の下方を通過して、前記と同一の動
作に基づいて塗油を行う。この時搬送機構1は間
欠的に移動することが望ましいが、定速度で移動
した場合であつても塗油を行うことができる。
When the conveyance operation of the conveyance mechanism 1 is started in this state, the blank material 2 moves in the direction of arrow A, and when the first blank material 2 passes below the sensor 4, the sensor 4 detects this. The information is transmitted to the controller 14. After a predetermined time lag has elapsed since receiving the signal from the sensor 4, the controller 14 energizes the solenoid valves 12, 12 selected in advance by the snap switch 15 for the time set in the timer 16 to start refueling. Only the oil supply nozzles 11, 11 located above the desired position are opened to drop a certain amount of lubricating oil onto the blank material 2. Refueling nozzle 11,
11 is closed and the oil application is completed, the blank material 2
moves to the first forming press mold 13 side and begins the next stage of pressing work, and at the same time, the second blank material 2
passes below the sensor 4 and applies oil based on the same operation as described above. At this time, it is desirable that the conveyance mechanism 1 moves intermittently, but oiling can be performed even when the conveyance mechanism 1 moves at a constant speed.

上記動作において、給油ノズル11,11の開
放及び閉止の間に滴下する油量は、タイマ16に
よつて設定した開放時間と、送油パイプ7内の油
圧の大きさによつて略決定され、両者を適度に調
整することによつて、常時一定量の潤滑油を滴下
させることができる。又、絞り工程等に移行する
際の絞り油は、すべてのブランク材2上に毎回塗
油すると、塗油過剰となる惧れがあつて、必ずし
も全ブランク材上に塗油することが必要でない場
合もあり、その為に前記回数カウンタ17を設定
して塗油のインターバルを決定し、塗油するブラ
ンク材と塗油しないブランク材とを選択するもの
である。
In the above operation, the amount of oil dripping between the opening and closing of the oil supply nozzles 11, 11 is approximately determined by the opening time set by the timer 16 and the magnitude of the oil pressure in the oil pipe 7. By adjusting both appropriately, a constant amount of lubricating oil can be dripped at all times. Furthermore, when moving on to the drawing process, etc., if the drawing oil is applied to all the blank materials 2 each time, there is a risk of over-applying the oil, so it is not necessarily necessary to apply the oil to all the blank materials. For this purpose, the number of times counter 17 is set to determine the oiling interval, and the blank material to be oiled and the blank material not to be oiled are selected.

発明の効果 以上説明した本発明に係る塗油装置を用いるこ
とによつて以下に記す作用効果をもたらすことが
できる。即ち従来の手作業に代えて、全自動的に
塗油を行うことが可能となるので、人手間に基づ
く煩瑳な工程をなくすことができる。しかも被塗
油物に対する塗油位置は正確であり、且つ塗油量
は常時一定に保持することができるので、安定し
た塗油作業を、能率良く継続する事が可能であ
る。被塗油物の機種が代つて、塗油すべき位置を
変更する場合には、スナツプスイツチのオンとオ
フの切換えを行うのみで、塗油を希望する部位の
給油ノズルに付設した電磁弁へ通電させることが
できて、給油ノズルの開放状態を制御し得るの
で、塗油位置の変更も極めて容易となる。又、タ
イマの調節によつて電磁弁への通電時間を変える
ことにより、油量を適宜調整することができて、
必要以上の油を消費することもなくなる等の各種
利点があり、トランスフアプレスその他のシステ
ムにも応用が可能である。
Effects of the Invention By using the oil application device according to the present invention described above, the following effects can be brought about. In other words, it is possible to apply oil fully automatically instead of the conventional manual operation, so that it is possible to eliminate cumbersome processes based on human labor. Moreover, since the position of oil application to the object to be oiled is accurate and the amount of oil applied can be kept constant at all times, it is possible to continue stable and efficient oil application work. If the model of the object to be oiled changes and you want to change the location where oil should be applied, simply turn the snap switch on and off, and power will be applied to the solenoid valve attached to the oil supply nozzle of the desired area. Since the opening state of the oil supply nozzle can be controlled, it is extremely easy to change the oil application position. In addition, by changing the energization time to the solenoid valve by adjusting the timer, the oil amount can be adjusted as appropriate.
It has various advantages such as not consuming more oil than necessary, and can be applied to transfer presses and other systems.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る塗油装置の構成を示す概
要図である。 1…搬送機構、2…ブランク材、3…支杆、4
…センサー、5…爪体、6…基体、7…送油パイ
プ、8…油圧ポンプ、9…モータ、10…分岐
管、11…給油ノズル、12…電磁弁、14…コ
ントローラ、15…スナツプスイツチ、16…タ
イマ、17…回数カウンタ、18…表示板。
FIG. 1 is a schematic diagram showing the configuration of an oil application device according to the present invention. 1... Conveyance mechanism, 2... Blank material, 3... Support rod, 4
...sensor, 5...claw body, 6...base body, 7...oil pipe, 8...hydraulic pump, 9...motor, 10...branch pipe, 11...oil supply nozzle, 12...electromagnetic valve, 14...controller, 15...snap switch, 16...Timer, 17...Number of times counter, 18...Display board.

Claims (1)

【特許請求の範囲】 1 搬送機構によつて順次送られてくる被塗油物
の表面上任意位置に塗油する装置において、 前記被塗油物の通過を検出するセンサーと、被
塗油物の通過路の上方に配設した板状の基体と、
該基体上の全面に亘つて密に曲折配置した送油パ
イプ及びこの送油パイプの複数個所から導出した
分岐管と、該分岐管の夫々先端に固定して、前記
基体を貫通するように配設した給油ノズルと、該
給油ノズルの夫々に付設した電磁弁と、夫々の電
磁弁と対応して塗油すべき所定の位置及び塗油時
間を設定するスイツチ群とタイマとを具備してい
るとともに、給油を希望する位置の上方にある給
油ノズルのみ解放して、予じめ設定した所定の油
量を被塗油物上に滴下させるコントローラとを具
備して成ることを特徴とする塗油装置。
[Scope of Claims] 1. A device for applying oil to any position on the surface of an object to be oiled that is sequentially sent by a conveyance mechanism, comprising: a sensor that detects passage of the object to be oiled; A plate-shaped base disposed above the passageway of the
An oil pipe arranged in tight bends over the entire surface of the base, branch pipes led out from a plurality of locations of the oil pipe, and fixed to the tips of the branch pipes so as to penetrate through the base. The apparatus is equipped with a refueling nozzle, a solenoid valve attached to each of the refueling nozzles, and a set of switches and a timer for setting a predetermined position to be lubricated and an lubricating time corresponding to each solenoid valve. The lubricant is characterized by comprising: a controller that releases only the lubricant nozzle located above the desired lubricant position to drip a predetermined amount of oil onto the object to be lubricated. Device.
JP25447784A 1984-11-30 1984-11-30 Oil coating device Granted JPS61132300A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25447784A JPS61132300A (en) 1984-11-30 1984-11-30 Oil coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25447784A JPS61132300A (en) 1984-11-30 1984-11-30 Oil coating device

Publications (2)

Publication Number Publication Date
JPS61132300A JPS61132300A (en) 1986-06-19
JPH0340677B2 true JPH0340677B2 (en) 1991-06-19

Family

ID=17265588

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25447784A Granted JPS61132300A (en) 1984-11-30 1984-11-30 Oil coating device

Country Status (1)

Country Link
JP (1) JPS61132300A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0455098A (en) * 1990-06-22 1992-02-21 Aida Eng Ltd Method for controlling lubricating oil of press machine
JP2011073056A (en) * 2009-10-01 2011-04-14 Matsuo Seisakusho:Kk Device for coating press working oil
JP7794098B2 (en) * 2022-10-19 2026-01-06 トヨタ自動車株式会社 Lubricant dripping device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4945166U (en) * 1972-07-22 1974-04-20
JPS585530Y2 (en) * 1978-08-17 1983-01-31 株式会社吉野工業所 Bar-shaped foundation container

Also Published As

Publication number Publication date
JPS61132300A (en) 1986-06-19

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