JPH039069B2 - - Google Patents
Info
- Publication number
- JPH039069B2 JPH039069B2 JP8829783A JP8829783A JPH039069B2 JP H039069 B2 JPH039069 B2 JP H039069B2 JP 8829783 A JP8829783 A JP 8829783A JP 8829783 A JP8829783 A JP 8829783A JP H039069 B2 JPH039069 B2 JP H039069B2
- Authority
- JP
- Japan
- Prior art keywords
- panel
- cellular concrete
- heating plate
- concrete panel
- lightweight cellular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000919 ceramic Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 239000011381 foam concrete Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004567 concrete Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
Landscapes
- Panels For Use In Building Construction (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
Description
【発明の詳細な説明】
本発明は、建築用パネルとして有用な軽量気泡
コンクリートパネルの製造方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing lightweight cellular concrete panels useful as architectural panels.
いわゆるオートクレーブ養生を行なつた軽量気
泡コンクリートパネル（以下ALC板という）は、
軽量で断熱性に優れた長所があるが、その反面、
吸水性が大きく、かつ、脆く、更には、外観表情
が一様で重厚さ等に欠ける欠点がある。本発明
は、このようなALC板の欠点を解消して、耐水
性及び剛性に優れ、しかもエンボス模様を有する
表情のある外観を備えた軽量気泡コンクリート製
パネルを提供することを目的としてなされたもの
で、その構成として、本発明は、所定形状に成型
された軽量気泡コンクリートパネルを加熱プレー
ト上に置いて加熱養生を行なうに際し、これら軽
量気泡コンクリートパネルと加熱プレート間に、
その表面にエンボス加工を施し、かつ、セラミツ
ク原粉を塗布した紙を介在させておいて、前記軽
量気泡コンクリートパネル表面にセラミツク原粉
を溶着させると同時にエンボス模様を現出させる
ことを特徴とするものである。 Lightweight aerated concrete panels (hereinafter referred to as ALC boards) that have undergone so-called autoclave curing are
It has the advantage of being lightweight and has excellent insulation properties, but on the other hand,
It has a drawback that it has high water absorption, is brittle, and has a uniform appearance and lacks solidity. The present invention has been made for the purpose of solving these drawbacks of ALC boards and providing a lightweight aerated concrete panel that has excellent water resistance and rigidity, and has an expressive appearance with an embossed pattern. According to the present invention, when a lightweight cellular concrete panel molded into a predetermined shape is placed on a heating plate and heat-cured, there is a gap between the lightweight cellular concrete panel and the heating plate.
The surface of the panel is embossed and a paper coated with ceramic raw powder is interposed, so that the embossed pattern appears at the same time as the ceramic raw powder is welded to the surface of the lightweight aerated concrete panel. It is something.
以下、本発明の製造方法を図示の一実施例に基
づいて説明すると、第１図において１は、パネル
の成型用型であつて、本実施例では、この成型用
型１内へ軽量気泡コンクリート用スラリー２を注
入して、第２図の如きパネル３を成型するが、そ
の際、この成型用型３の底部に、その表面にエン
ボス用型面４を有し、かつ、セラミツク原粉５を
塗布した紙６を敷いておき、その上から前記スラ
リー２を注入して、第２図の如く、その表面（裏
面）前記紙６を貼り付けたパネル３を成型する。 Hereinafter, the manufacturing method of the present invention will be explained based on an illustrated embodiment. In FIG. 1, 1 is a mold for molding a panel, and in this embodiment, lightweight aerated concrete is poured into the mold 1 for molding. A panel 3 as shown in FIG. 2 is formed by injecting the slurry 2 for molding, and at this time, the bottom of the mold 3 has an embossing mold surface 4 on its surface, and a ceramic raw powder 5 is formed on the bottom of the mold 3. A sheet of paper 6 coated with is laid down, and the slurry 2 is poured onto it to form a panel 3 with the paper 6 pasted on its front (back) surface, as shown in FIG.
そして、このようにして成型されたパネル３を
加熱プレート７上に置いて、加熱養生を行なう
が、その際、加熱プレート７を1000℃〜1500℃に
加熱することによつて、前記紙６が溶失すると同
時に、表面のセラミツク原粉５が、パネル３の表
面に溶着せしめられ、かつ、同じくその表面にエ
ンボス模様が現出されることとなる。なお、表面
加熱と同時に行なうオートクレーブ養生は、加熱
プレート７上にカバーを設ける等して密閉した雰
囲気中で行ない、ひび割れの発生を防止するた
め、適量の水を供給する。その際、前記雰囲気中
の温度は通常のオートクレーブ養生と同じく、約
180℃に保つことが望ましい。なお、加熱時の加
圧は必要に応じて行なえばよい。 The panel 3 thus formed is then placed on a heating plate 7 for heat curing. At this time, the paper 6 is heated by heating the heating plate 7 to 1000°C to 1500°C. At the same time as it melts and disappears, the ceramic raw powder 5 on the surface is welded to the surface of the panel 3, and an embossed pattern is also created on the surface. The autoclave curing performed simultaneously with the surface heating is performed in a closed atmosphere by providing a cover over the heating plate 7, etc., and an appropriate amount of water is supplied to prevent the occurrence of cracks. At that time, the temperature in the atmosphere is approximately
It is desirable to keep it at 180℃. Note that pressurization during heating may be performed as necessary.
本発明は、以上のような構成であり、このよう
に本発明では、成型されたパネルを加熱プレート
上で加熱養生し、しかもその際にセラミツク原粉
を溶着するため、その表面が固く、しかも内面の
軟らかい、従つて、割れにくく剛性の高いものが
得られる。また、このように固い表面を有し、か
つ、セラミツク原粉を溶着していることから、吸
水性が低く、従つて、耐水性が良好で、しかも汚
れの付着しにくいものが得られる。更に、上記の
如く表面にセラミツク原粉を溶着し、かつ、エン
ボス模様を形成していることから、従来のALC
板に比較して、遥かに表情のある外観が得られ、
かつ、外観表情の重要視される玄関脇パネルに最
適である。加えて、本発明では、予め紙にセラミ
ツク原粉を塗布しておくことから、この紙への塗
布時にセラミツク原粉による適当なパターンを形
成しておくことによつて、パネル表面に種々のパ
ターンを形成できる効果がある。なお、軽量で断
熱性に優れているというALC板本来の長所をも
兼ね備えていることは言うまでもない。 The present invention has the above-described configuration. In this way, the molded panel is heated and cured on a heating plate, and the raw ceramic powder is welded at that time, so that the surface is hard and A product with a soft inner surface and therefore less likely to break and has high rigidity can be obtained. In addition, since it has such a hard surface and the ceramic raw powder is welded to it, it has low water absorption, and therefore has good water resistance and is resistant to stains. Furthermore, as mentioned above, ceramic raw powder is welded to the surface and an embossed pattern is formed, so it is different from conventional ALC.
Compared to a board, it has a much more expressive appearance,
In addition, it is ideal for panels next to entrances where appearance is important. In addition, in the present invention, since the ceramic raw powder is applied to the paper in advance, various patterns can be created on the panel surface by forming an appropriate pattern with the ceramic raw powder at the time of coating the paper. It has the effect of forming It goes without saying that it also has the inherent advantages of ALC board, such as being lightweight and having excellent heat insulation properties.
第１図は、本発明パネルの成型方法を示す横断
面図、第２図は、パネルの加熱養生の一例を示す
斜視図である。
３……パネル、５……セラミツク原粉、６……
紙、７……加熱プレート。
FIG. 1 is a cross-sectional view showing a method of molding a panel of the present invention, and FIG. 2 is a perspective view showing an example of heat curing of the panel. 3... Panel, 5... Ceramic powder, 6...
Paper, 7...Heating plate.
Claims (1)
パネルを加熱プレート上に置いて加熱養生を行な
うに際し、これら軽量気泡コンクリートパネルと
加熱プレート間に、その表面にエンボス加工を施
し、かつ、セラミツク原粉を塗布した紙を介在さ
せておいて、前記軽量気泡コンクリートパネル表
面にセラミツク原粉を溶着させると同時にエンボ
ス模様を現出させることを特徴とするエンボス模
様を有する軽量気泡コンクリートパネルの製造方
法。1. When a lightweight cellular concrete panel molded into a predetermined shape is placed on a heating plate and heat-cured, the surface is embossed and raw ceramic powder is applied between the lightweight cellular concrete panel and the heating plate. 1. A method for manufacturing a lightweight cellular concrete panel having an embossed pattern, characterized in that ceramic raw powder is welded to the surface of the lightweight cellular concrete panel with paper interposed therebetween, and at the same time, the embossed pattern is made to appear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8829783A JPS59213688A (en) | 1983-05-18 | 1983-05-18 | Method for manufacturing lightweight cellular concrete panels with embossed patterns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8829783A JPS59213688A (en) | 1983-05-18 | 1983-05-18 | Method for manufacturing lightweight cellular concrete panels with embossed patterns |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59213688A JPS59213688A (en) | 1984-12-03 |
| JPH039069B2 true JPH039069B2 (en) | 1991-02-07 |
Family
ID=13938982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8829783A Granted JPS59213688A (en) | 1983-05-18 | 1983-05-18 | Method for manufacturing lightweight cellular concrete panels with embossed patterns |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59213688A (en) |
-
1983
- 1983-05-18 JP JP8829783A patent/JPS59213688A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59213688A (en) | 1984-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2230823A (en) | Decorative metal panel sheet | |
| JPH039069B2 (en) | ||
| JPH037632B2 (en) | ||
| US2248811A (en) | Method of manufacturing floor coverings | |
| JPH037631B2 (en) | ||
| JPH039071B2 (en) | ||
| CN206106531U (en) | Foamed ceramic metal clad sheet | |
| JPH039070B2 (en) | ||
| EP3890934A1 (en) | Process for avoiding burrs when demoulding the reconstructed stone and decorative panels and finished products obtained through this process | |
| JPS6059148B2 (en) | Manufacturing method of lightweight ceramic panels | |
| JPH0414576Y2 (en) | ||
| JPS61154909A (en) | Drying of resin impregnated base material | |
| JPS625846A (en) | Manufacture of embossed decorative board | |
| JPH0524015A (en) | Inorganic panel and manufacture thereof | |
| JPS5825909A (en) | Manufacture of light bubbled concrete panel | |
| JPH0686048B2 (en) | Concrete product coloring method | |
| JPS636353B2 (en) | ||
| JPH0218204B2 (en) | ||
| JPS6211643B2 (en) | ||
| JPS6425807A (en) | Method for processing corner part of top plate made of artificial marble | |
| JPS5825911A (en) | Manufacture of light bubbled concrete panel | |
| JPS58151377A (en) | Manufacture of construction board | |
| JPH04209727A (en) | Production of figured glass | |
| JPH0379311B2 (en) | ||
| JPS6331426B2 (en) |