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JPH0425474B2 - - Google Patents
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JPH0425474B2 - - Google Patents

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Publication number
JPH0425474B2
JPH0425474B2 JP348785A JP348785A JPH0425474B2 JP H0425474 B2 JPH0425474 B2 JP H0425474B2 JP 348785 A JP348785 A JP 348785A JP 348785 A JP348785 A JP 348785A JP H0425474 B2 JPH0425474 B2 JP H0425474B2
Authority
JP
Japan
Prior art keywords
fluidized bed
floor plate
powder
shaped
donut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP348785A
Other languages
Japanese (ja)
Other versions
JPS61165577A (en
Inventor
No Kubota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okawara Mfg Co Ltd
Original Assignee
Okawara Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okawara Mfg Co Ltd filed Critical Okawara Mfg Co Ltd
Priority to JP348785A priority Critical patent/JPS61165577A/en
Publication of JPS61165577A publication Critical patent/JPS61165577A/en
Publication of JPH0425474B2 publication Critical patent/JPH0425474B2/ja
Granted legal-status Critical Current

Links

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  • Drying Of Solid Materials (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明は連続流動層造粒乾燥機における床板に
関し、特にこれを、同一旋回方向に向けて多数の
スリツト状噴気口を形成した床板によつて形成
し、更に該床板を回転自在としたことを特徴とす
るものである。 (従来の技術) 連続流動層造粒乾燥機は流動床上で粉粒体を流
動状態にしつゝ、これに結合剤溶液を噴霧し粉粒
体を凝集させて乾燥することにより造粒するもの
である。この装置では造粒過程で粉粒体は殆ど外
力を受けることなく、下方から吹き上げられる熱
気流中で浮遊状態で粒体化するため、粒体は比較
的粒径のバラツキが大きく、不定形でポーラスな
ものとなる。 そのため、医薬品、食品、工業薬品等の重質で
粒径の均一な球状粒子を得ようとするときは、床
板を回転させるか、或いは、床板上にロータ円板
を備えてこれを回転させるかして槽内に旋回流を
起し、これによつて粉粒体に遠心力を与えて、粉
粒体相互間及び粉粒体と槽壁面との間の擦り合い
作用、転動作用を増大させようとする試みがなさ
れた。 しかしながら前者の床板を回転させる方法(例
えば特公昭59−21651号)では、風で上方に吹き
上げられた粒子は浮遊するため床板との接触はあ
まり良好でなく、粒子の旋回速度は床板の回転速
度よりもはるかに遅くなる。従つて、粉粒体は、
槽壁面との間及び粉粒体相互間に転動作用や擦り
合い作用が生じて重質化や球状化するものの、床
板との間には殆どその作用が生じないのでその効
果は低いのである。そしてまた従来の問題点とし
てローター部と管壁との隙間より静止時または運
転中の乱気流による粉粒体の洩れが発生し、製品
の歩溜り、サニタリー性の面で大きな障害となつ
ている。又、後者のロータ円板を回転させる方法
(例えば、特開昭54−62978号)では、ロータ円板
は多孔床板の上にあつて、ロータにも開穴されて
いるというものの床板から吹き上げられた熱風の
大部分は床板とローターの間の隙間を通り、ロー
ターの外周部で吹き上がることとなり、連続流動
層造粒乾燥機の本質とも云うべき床板の機能が大
きく損われるため、均一な粒状物を得ることがで
きないのである。(問題点を解決するための手段) 本発明は上記した従来の欠点を解消したもので
あつて、床板を同一旋回方向に向けて多数のスリ
ツトを形成したものとし、且つこの円板の中心を
軸として回転自在として、その回転速度を調節す
ることによつて床板と粉粒体との間に転動作用を
発揮させて整粒効果を高めたものである。 以下、本発明を図示の実施例に基づいて具体的
に説明する。 図中符号1は乾燥機の本体たる流動室、2は流
動床であり、流動床2の下方には送風機3が連結
されていて送風機3から送られた熱風を流動床2
を通して流動室1内へ噴き込む様になつている。
そして流動室1の上端にはダクト4が取付けら
れ、更に該排気ダクト4には排風機5が接続され
ていて、排ガスは排気ダクト4を経て排風機5に
入り、大気中に放出される。6は機内に被乾燥材
料である粉粒体を投入するための投入コンベヤで
あり、符号7は機外に乾燥物を取出すための取出
口である。流動床2は第3図に示すように中央部
分を除いてその周囲のドーナツ状の範囲にスリツ
ト状の多数の噴気口9を同一の旋回方向に向けて
開口した床板によつて形成されており、床板はま
た、駆動モータ10に連結されていて適宜な速度
で回転するようになつている。更に該流動床2の
下位にはドーナツ状の多孔板8が管壁に付設され
ている。 この多孔板8は、流動床2の外周縁と管壁との
間に若干の間隙があつてこの部分から粉粒体が落
下する可能性があるのでこれを防ぐものであつ
て、その内周縁の直径は粉粒体の安息角にもよる
が流動床2の直径より小さく形成されていて、両
者が若干重層するようになつている。噴気口9に
ついて更に説明すると、例えば第3図に示したよ
うに床板の中心点を通る扇状の山折りのフイン1
1と、同じく扇状の谷折りのフイン12とが放射
等間隔的に且つ同一の旋回方向に向けて開孔する
のであつて、山折りのフイン11の一方側の下傾
面と谷折りのフイン12の他方側の仰傾面とが適
宜な間隔を以つて重ね合わされていてここが噴気
口9となつているのである。また別の噴気口の一
例について説明すると、第4図のようにプレス加
工して吹き上げる熱風に方向性を持たせるのであ
つて、各孔の方向を接線方向とすることによつて
吹き上げる熱風に旋回性を持たせる方法もとられ
得る。 (作用) この様に構成された連続流動層造粒乾燥機を用
いて粉粒体を造粒するにあたつては、噴気口9よ
り熱風を噴出させつゝ、床板を回転させる。今、
熱風の噴出速度をb、反対方向への床板の回転速
度をvとすれば、槽内の粉粒体は床の回転との相
対速度が約b+vなる転動作用を受けることにな
る。粉粒体の物性や投入量に応じて必要量の熱風
を噴出させると共に床板の回転速度を適宜調整す
ることによつて粉粒体相互間や粉粒体と床面或い
は、流動室壁面との間に極めて大きな擦り合い作
用や転動作用が得られ、よつて均一度の高い、高
密度の粒子を得ることができるのである。尚、当
発明は、連続流動造粒装置(特許出願第58−
69805号)において適用されることはもちろんで
あるが、回分式流動造粒装置にいても同様の効果
が得られることは言うまでもない。 (効果) 前述の詳細な説明で述べた第4図に示した旋回
スリツト流動床板を回転させた場合と、通常の流
動層造粒との比較実験を行なつた結果を以下に示
す。 1 整粒効果 実験条件 材料 乳糖:コーンスターチ7:35Kg/バツチ 噴霧液 8%HPC−L水溶液 2.2Kg/バツチ 製品の均一度(製品粒度がどの程度そろつてい
るかの指標)と造粒終了時の材料の終了時水分の
関係を第6図に示した。 旋回スリツト流動床板を回転させた場合、造粒
中の水分にかかわらず、製品の均一度は小さくな
る。いいかえれば、製品粒径が均一化されてお
り、整粒効果が大きいことが解る。尚、ここで云
う均一度とは、累積粒度分布において篩下が丁度
60%に相当する粒径を篩下が丁度10%に相当する
粒径で割つた値であり、この値は粒度分布が均一
なほど1に近づく値をとる。 2 重質化効果 材料 乳糖:コーンスターチ=7:3
5Kg/バツチ 噴霧液 HPC−L8%溶液 2.6Kg/バツチ 造粒製品の見掛密度の比較を次表に示す。
(Industrial Application Field) The present invention relates to a floor plate in a continuous fluidized bed granulation dryer, and in particular, this invention is formed by a floor plate in which a large number of slit-like blowholes are formed in the same direction of rotation, and It is characterized by being freely rotatable. (Prior art) A continuous fluidized bed granulation dryer is a device that granulates powder by making the powder into a fluidized state on a fluidized bed, then spraying a binder solution onto it to agglomerate the powder and drying. be. In this equipment, the powder and granules are granulated in a floating state in the hot airflow blown up from below without receiving almost any external force during the granulation process, so the granules have relatively large variations in particle size and are irregularly shaped. It becomes porous. Therefore, when trying to obtain heavy, uniformly sized spherical particles of pharmaceuticals, foods, industrial chemicals, etc., it is necessary to rotate the floor plate or provide a rotor disk on the floor plate and rotate it. This creates a swirling flow in the tank, which applies centrifugal force to the powder and granules, increasing the rubbing action and rolling action between the powder and granules and between the powder and the tank wall. An attempt was made to do so. However, in the former method of rotating the floorboard (for example, Japanese Patent Publication No. 59-21651), the particles blown upward by the wind are suspended, so contact with the floorboard is not very good, and the rotation speed of the particles is determined by the rotational speed of the floorboard. much slower than . Therefore, the granular material is
Although rolling action and rubbing action occur between the tank wall surface and between the powder and granules, making them heavier and spheroidized, there is almost no such action between them and the floorboard, so the effect is low. . Another problem with the conventional method is that powder and granules leak from the gap between the rotor and the tube wall due to turbulent air flow when stationary or during operation, which is a major problem in terms of product yield and sanitary performance. In addition, in the latter method of rotating the rotor disk (for example, Japanese Patent Application Laid-open No. 54-62978), the rotor disk is placed on a perforated floor plate, and although the rotor is also perforated, air is blown up from the floor plate. Most of the hot air passes through the gap between the floor plate and the rotor and blows up at the outer periphery of the rotor, greatly impairing the function of the floor plate, which is the essence of a continuous fluidized bed granulation dryer. You can't get things. (Means for Solving the Problems) The present invention solves the above-mentioned conventional drawbacks, and has a floor plate with a large number of slits oriented in the same turning direction, and the center of the disc is The shaft is freely rotatable, and by adjusting its rotational speed, a rolling action is exerted between the floor plate and the granular material, thereby enhancing the granulation effect. Hereinafter, the present invention will be specifically explained based on illustrated embodiments. In the figure, reference numeral 1 is a fluidized chamber which is the main body of the dryer, and 2 is a fluidized bed. A blower 3 is connected below the fluidized bed 2, and hot air sent from the blower 3 is sent to the fluidized bed.
The fluid is injected into the fluid chamber 1 through the fluid.
A duct 4 is attached to the upper end of the flow chamber 1, and an exhaust fan 5 is connected to the exhaust duct 4. Exhaust gas enters the exhaust fan 5 through the exhaust duct 4 and is discharged into the atmosphere. Reference numeral 6 denotes an input conveyor for inputting powder or granular material, which is a material to be dried, into the machine, and numeral 7 denotes an outlet for taking out the dried material outside the machine. As shown in Fig. 3, the fluidized bed 2 is formed of a floor plate with a large number of slit-shaped nozzles 9 opening in the same swirling direction in a donut-shaped area around the central part, except for the central part. , the floorboard is also connected to a drive motor 10 for rotation at a suitable speed. Further, below the fluidized bed 2, a donut-shaped perforated plate 8 is attached to the tube wall. This perforated plate 8 is used to prevent powder particles from falling from a slight gap between the outer peripheral edge of the fluidized bed 2 and the tube wall, and to prevent this from occurring. Although the diameter of the fluidized bed 2 depends on the angle of repose of the powder, it is formed smaller than the diameter of the fluidized bed 2, so that the two are slightly overlapped. To further explain the fumarole 9, for example, as shown in FIG.
1 and a fan-shaped valley-fold fin 12 are opened at equal radial intervals and in the same turning direction, and the downward slope on one side of the mountain-fold fin 11 and the valley-fold fin 12 and the other upwardly inclined surface are overlapped with each other with an appropriate interval, and this becomes the blowhole 9. To explain another example of a fumarole, as shown in Fig. 4, the hot air blown up is given directionality by press working, and by making the direction of each hole tangential, the hot air blown up is swirled. A method of giving it gender may also be taken. (Function) When granulating powder using the continuous fluidized bed granulation dryer constructed in this way, hot air is blown out from the blowhole 9 while the floor plate is rotated. now,
If the jetting speed of hot air is b and the rotational speed of the floor plate in the opposite direction is v, then the granular material in the tank is subjected to a rolling action whose relative speed to the rotation of the bed is approximately b+v. By blowing out the necessary amount of hot air according to the physical properties of the powder and the amount of input, and adjusting the rotation speed of the floor plate appropriately, it is possible to prevent the particles from forming between each other and between the powder and the floor or the wall of the flow chamber. An extremely large rubbing action and rolling action can be obtained between the particles, thereby making it possible to obtain particles with high uniformity and high density. The present invention is based on a continuous flow granulation device (patent application No. 58-
69805), but it goes without saying that similar effects can be obtained using a batch type fluidized granulation device. (Effects) The results of a comparative experiment between rotating the rotating slit fluidized bed plate shown in FIG. 4 described in the detailed explanation above and ordinary fluidized bed granulation are shown below. 1 Particle size adjustment effect Experimental conditions Materials Lactose: Cornstarch 7: 35Kg/batch Spray liquid 8% HPC-L aqueous solution 2.2Kg/batch Product uniformity (an indicator of how uniform the product particle size is) and materials at the end of granulation Figure 6 shows the moisture content at the end of the test. If the swirl slit fluidized bed plate is rotated, the uniformity of the product will be reduced regardless of the moisture content during granulation. In other words, it can be seen that the product particle size is uniform and the particle size regulating effect is large. Furthermore, the uniformity referred to here means that in the cumulative particle size distribution, the bottom of the sieve is exactly
It is the value obtained by dividing the particle size corresponding to 60% by the particle size corresponding to exactly 10% under the sieve, and this value approaches 1 as the particle size distribution becomes more uniform. 2 Heaviness effect material Lactose: Cornstarch = 7:3
5Kg/batch Spray liquid HPC-L 8% solution 2.6Kg/batch A comparison of the apparent densities of the granulated products is shown in the following table.

【表】 明らかに旋回スリツト流動床を回転させること
による重質化の効果が認められる。
[Table] The effect of increasing the weight by rotating the swirling slit fluidized bed is clearly recognized.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例を示す縦断面図、第
2図は同上要部を示す縦断面図、第3図は流動床
の一例を示す一部分解斜視図、第4図は流動床の
他の一例を示す平面図、第5図は同上要部を示す
縦断面図、第6図は粒子の均一度と含水率との相
関図である。 1……流動室、2……流動床、3……送風機、
4……ダクト、5……排風機、6……投入コンベ
ヤ、7……取出口、8……多孔板、9……噴気
口、10……駆動モータ、11……フイン、12
……フイン。
Fig. 1 is a longitudinal sectional view showing an embodiment of the present invention, Fig. 2 is a longitudinal sectional view showing the main parts of the same, Fig. 3 is a partially exploded perspective view showing an example of a fluidized bed, and Fig. 4 is a fluidized bed. FIG. 5 is a plan view showing another example, FIG. 5 is a vertical cross-sectional view showing the essential parts of the same, and FIG. 6 is a correlation diagram between particle uniformity and water content. 1...Fluidized chamber, 2...Fluidized bed, 3...Blower,
4...Duct, 5...Exhaust fan, 6...Input conveyor, 7...Outlet, 8...Perforated plate, 9...Full port, 10...Drive motor, 11...Fin, 12
...Fin.

Claims (1)

【特許請求の範囲】 1 流動床を構成する床板に中央部を除いてその
周囲のドーナツ状の範囲にスリツト状の多数の噴
気口を同一の旋回方向に向けて開口すると共に回
転自在とし、駆動モータに連結して適宜な速度で
回転させることを特徴とする連続流動層造粒乾燥
機。 2 床板の下位に少なくとも床板の外径より小さ
い内径をもつたドーナツ状の多孔板を管壁に付設
したことを特徴とする特許請求の範囲第1項記載
の連続流動層造粒乾燥機。
[Scope of Claims] 1. A large number of slit-shaped nozzles are opened in a donut-shaped area around the floor plate constituting the fluidized bed, excluding the central part, and are open in the same swirling direction and are rotatable. A continuous fluidized bed granulation dryer characterized by being connected to a motor and rotating at an appropriate speed. 2. The continuous fluidized bed granulation dryer according to claim 1, wherein a donut-shaped perforated plate having an inner diameter at least smaller than the outer diameter of the floor plate is attached to the tube wall below the floor plate.
JP348785A 1985-01-11 1985-01-11 Continuous fluidized-bed granulating drier Granted JPS61165577A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP348785A JPS61165577A (en) 1985-01-11 1985-01-11 Continuous fluidized-bed granulating drier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP348785A JPS61165577A (en) 1985-01-11 1985-01-11 Continuous fluidized-bed granulating drier

Publications (2)

Publication Number Publication Date
JPS61165577A JPS61165577A (en) 1986-07-26
JPH0425474B2 true JPH0425474B2 (en) 1992-04-30

Family

ID=11558692

Family Applications (1)

Application Number Title Priority Date Filing Date
JP348785A Granted JPS61165577A (en) 1985-01-11 1985-01-11 Continuous fluidized-bed granulating drier

Country Status (1)

Country Link
JP (1) JPS61165577A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3241768B2 (en) * 1991-11-26 2001-12-25 科研製薬株式会社 Fluid coating apparatus, coating method using the same, and coated article manufactured using the same
JP2012251740A (en) * 2011-06-03 2012-12-20 Aco Co Ltd Powder drying device

Also Published As

Publication number Publication date
JPS61165577A (en) 1986-07-26

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