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JPH0432100B2 - - Google Patents
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JPH0432100B2 - - Google Patents

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Publication number
JPH0432100B2
JPH0432100B2 JP170387A JP170387A JPH0432100B2 JP H0432100 B2 JPH0432100 B2 JP H0432100B2 JP 170387 A JP170387 A JP 170387A JP 170387 A JP170387 A JP 170387A JP H0432100 B2 JPH0432100 B2 JP H0432100B2
Authority
JP
Japan
Prior art keywords
vinylidene chloride
resin
particles
chloride resin
mol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP170387A
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Japanese (ja)
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JPS63170433A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP62001703A priority Critical patent/JPS63170433A/en
Priority to US07/137,641 priority patent/US4771080A/en
Priority to EP88300022A priority patent/EP0274410B1/en
Priority to DE88300022T priority patent/DE3879231T2/en
Priority to KR1019880000021A priority patent/KR910008773B1/en
Publication of JPS63170433A publication Critical patent/JPS63170433A/en
Publication of JPH0432100B2 publication Critical patent/JPH0432100B2/ja
Priority to HK24795A priority patent/HK24795A/en
Granted legal-status Critical Current

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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明は耐熱性に優れた非晶性の発泡性塩化ビ
ニリデン系樹脂粒子に関し、更に詳しくは高いガ
ラス転移点を有する非晶性の塩化ビニリデン系樹
脂を基材とする耐熱性の改善された発泡成形体に
適用し、広範な断熱材用途、あるいは緩衝材用途
に使用し得る発泡体を与える新規な発泡性塩化ビ
ニリデン系樹脂粒子に関する。 (従来の技術) 従来より均一微細な独立気泡を有する合成樹脂
発泡体は断熱性や緩衝性に優れ、基材樹脂の有す
る特性に応じて種々の用途に使用されたきた。近
年、こうした発泡体のもつ機能に着目し、合成樹
脂の付加価値を向上せしめようとする研究が盛ん
になり、その結果、多くの合成樹脂が発泡可能と
なり、発泡技術も大きく進展してきている。その
中にあつて塩化ビニリデン系樹脂のもつ高いガス
バリアー性や難燃性等の優れた特性を活かした発
泡体は永年、期待されながらも未だ出現していな
いのが実情である。 その理由として、一般に塩化ビニリデン系樹脂
は、 (1) 樹脂を溶融加工する加工温度と、分解反応が
進む分解温度とが接近しすぎているため、押出
加工工程で樹脂の熱分解が起き易い。 (2) 樹脂のバリアー性が高く樹脂への発泡剤の含
浸が困難である。 (3) 発泡温度近辺での樹脂の粘弾性の温度に対す
る依存性が大きいために発泡条件の調整が難し
い。 等が挙げられており、熱分解を起さずに高度に発
泡した良好均質な発泡体を得ることは極めて困難
であつた。 こうした状況下に、特開昭60−127333号公報、
及び特開昭60−125649号公報では、実質的に非晶
性である塩化ビニリデン系樹脂でできた発泡性粒
子、及び多泡質発泡粒子の多数個が互いに融着さ
れた発泡成形体を提唱している。該公報に開示さ
れた技術は塩化ビニリデン系樹脂の持つ特質(即
ち例えば、難燃性、耐油、耐化学薬品性、ガスバ
リア性、機械的強度等)を活かした発泡体を可能
ならしめ、低い熱伝導率(断熱性に優れること)
を長期に亘つて維持できる特色を有する発泡体を
実現させた画期的なものであつた。 (発明が解決しようとする問題点) しかし、上記従来技術においては、基材樹脂と
してガラス転移点(Tg)の低い塩化ビニリデン
系樹脂が用いられていた為、それから得られた発
泡体は雰囲気温度によつては気泡内の気体が膨脹
または収縮して発泡体の寸法が変化したり、ある
いはその変化により発泡体を構成する気泡膜に永
久変形を起したりする。特に高温の際には雰囲気
温度による二次膨脹を来たし、著しく変形し易い
という大きな問題点があつた。その結果、得られ
る発泡体の優れた断熱性能にもかかわらず、その
使用できる用途範囲が限られたものであつた。 (問題点を解決するための手段及び作用) 本発明の目的は、従来の非晶質塩化ビニリデン
系樹脂発泡成形体の加熱寸法安定性が改良された
発泡体を提供し、例えば、断熱用板体として高温
から低温に至る幅広い温度範囲での使用を可能な
らしめ、その用途適性が広げられた断熱材用発泡
体の原料中間体である発泡性塩化ビニリデン系樹
脂粒子を提供することである。 更には、塩化ビニリデン系樹脂の耐熱性を向上
せしめることによつて、該樹脂の有する特性(例
えば、ガスバリアー性、難燃性、耐化学薬品性、
機械的強度等)を損うことなく、例えば、低い熱
伝導性を長期に亘り維持でき、しかも雰囲気温度
による寸法変化の低い優れた特性を有する断熱材
用発泡体を可能にする塩化ビニリデン系樹脂粒子
を提供することである。 また、耐熱性を向上せしめることによつて、熱
分解反応に対する安定性が低下したり、発泡剤の
含浸性が低下したり、あるいは、発泡加工温度近
辺における樹脂の粘弾性変化が発泡に不適となつ
たりしてはならない。このような発泡体製造上の
樹脂の特性が、例えば特開昭60−125649号公報等
で開示された水準よりも劣ることなく上記目的を
達成する必要がある。 本発明者らは、このような状況下に鋭意研究の
結果、基材樹脂として塩化ビニリデンにある特定
の耐熱性のモノマーユニツト、及びそれらと共重
合可能なモノマーユニツトを導入して改質された
樹脂を利用することによつて加熱寸法安定性に優
れた塩化ビニリデン系樹脂発泡体を与えることの
できる発泡性塩化ビニリデン系樹脂粒子を提供す
るに至つた。 即ち、本発明の上記目的は、塩化ビニリデン、
N−置換マレイミド、及びこれらと共重合可能な
ビニルモノマー1種以上とからなり、ガラス転移
点が85℃以上である非晶質の塩化ビニリデン系共
重合体100重量部に対し有機揮発性発泡剤を1乃
至40重量部を含有することを特徴とする発泡性塩
化ビニリデン系樹脂粒子を採用することによつて
達成することができる。 以下、本発明の内容を詳述する。 本発明の要点は、 基材樹脂に上記組成の高いガラス転移点を有
する非晶性の多元共重合体を採用したこと、 中でも、基材樹脂のガラス転移点(Tg)〜
Tg+50℃の温度範囲で引張伸度が200%を越え
る点を有する非晶性の塩化ビニリデン系樹脂を
採用したこと、 さらに、比較的粒子径の分布が均一な樹脂粒
子に揮発性有機発泡剤を(Tg−10)℃〜(Tg
+20)℃の温度範囲にて接触含浸せしめる方法
を採用したことにある。 先ずの必要性は本発明の発泡性樹脂粒子から
得られる発泡体の加熱寸法安定性を高めるには、
当然のことながら基材樹脂の熱変形温度を高める
必要があり、本発明の最も基本となるものであ
る。 第1図に示すように、本発明の基材樹脂、即
ち、耐熱性モノマーを有する熱変形性の改善され
た非晶性塩化ビニリデン系樹脂からなる発泡体成
形品の高温での体積変化率(曲線)は特開昭58
−125649号公報に開示された塩化ビニリデン系樹
脂からなる発泡体成形品の体積変化率(曲線)
に対してより高温での寸法安定性が付与されてい
ることが明らかである。即ち、本発明で採用した
耐熱性モノマーとしてのN−置換マレイミドが難
燃性を保持した塩化ビニリデン系樹脂からなる発
泡成形体の加熱寸法安定性に大きく寄与している
ことがわかる。 次にの必要性を本発明の発泡性樹脂粒子から
得られる発泡体の独立気泡性との関連において説
明する。一般に、熱可塑性樹脂の発泡加工は発泡
剤を含む樹脂を加熱し軟化流動状態に致らしめ、
同時に発生する発泡剤の気体圧力により多数の独
立した気泡を生起させることにある。この加工温
度において樹脂の粘弾性挙動は極めて重要な点で
あり、弾性率が高すぎると高倍率の発泡体は得が
たく、また粘性流動が支配的であると個々の独立
した気泡は得がたく連続気泡に至ることは当該業
務に精通した者の良く知る所である。 本発明者らは基材樹脂の高温時に於ける引張延
伸挙動を解析した結果、基材樹脂のガラス転移点
(Tg)以上、(Tg+50)℃以下の温度範囲にて引
張延伸度が200%を超える点を有する樹脂が高倍
率の独立気泡発泡体を得るのに好ましいことを見
い出している。例えば、第2表の実験No.8、10、
11の樹脂について見ればガラス転移点(Tg)は
それぞれ96、80、90℃でありTg+25℃における
引張延伸度は380%(120℃)、50%(105℃)、680
%(115℃)となる。これらの樹脂を同程度の発
泡倍率に発泡した発泡粒子の独立気泡率はそれぞ
れ60%、35%、72%となる。引張延伸度が50%と
低いものについては型内成形体を得ることさえ不
可能となる。また独立気泡率の値も引張延伸度が
大きくなるに従い大きくなつていることからも、
独立気泡率が60%以上の発泡体を成形するための
好ましい要件であることがわかる。このような樹
脂の特性を改質する為に分子量調節を目的とした
部分架橋構造を導入することは、高倍率の独立気
泡発泡体を得るのに極めて好ましい。 次にの必要性を発泡性樹脂粒子の製法との関
連において説明する。本発明の如く、耐熱モノマ
ーユニツトの導入された基材樹脂は必然的に発泡
剤の溶解性が低下し、出来る限り高温で発泡剤を
接触含浸せしめる必要がある。ところが塩化ビニ
リデン系樹脂は一般に易熱分解性であり、本発明
の基材樹脂もその性質を免れ得ないため、長時間
高温の雰囲気下におかれると脱塩酸反応が進行し
基材樹脂の熱変性を招く。その結果、発泡剤が含
浸された該樹脂の発泡能を著しく低下させ、さら
には発泡成形体の物性劣化を招く等の問題があ
る。 また、樹脂の熱分解によつて発生する塩酸や塩
素が原因で耐圧容器等の装置腐食をも招き製造上
の安全性の面からも大きな問題となる。 上述の如く種々な問題点をバラスさせながら充
分な発泡能を有する程度の発泡剤を基材樹脂に含
浸せしめる必要がある。本発明者らは、基材樹脂
粒子の粒子径を0.1mm以上ないし1.0mm以下の範囲
に調整し、発泡剤の含浸温度(T)を基材樹脂の
ガラス転移温度(Tg)を基準として次式で示さ
れる範囲内で選択することによつて (Tg−10)℃≦T≦(Tg+20)℃ 上記目的を達成した。 第2図は種々の粒子径をもつ本発明の塩化ビニ
リデン系樹脂粒子について100℃の発泡剤の液中
で70時間保持して接触含浸せしめた場合の該樹脂
粒子中に含まれる発泡剤の量を含浸直後の発泡剤
量(曲線)とそれを8日間32℃の大気圧下に開
放放置した後の粒子中に含まれている発泡剤量
(曲線)を示したものである。この結果から明
らかなように発泡剤の含浸速度は樹脂粒子の直径
に大きく依存している。粒径の小さいもの程易含
浸性であり、粒子径と直線的な相関があるが、
0.1mm未満又は1mmを超える粒子径のものではそ
の直線性から大きくずれている。また発泡剤の保
持性は、小粒子径の樹脂ほど逃散し易いが必ずし
も直線的関係は得られておらず、0.1mm未満の樹
脂粒子では著しい発泡剤の逃散があることが明ら
かである。したがつて、樹脂粒子の粒子径として
は0.1〜1.0mmのものが好ましく、更に好ましくは
0.2mmないし0.6mmのものが望ましい。 また、基材樹脂粒子の粒径の分布が不均一であ
れば、それから得られる多泡質発泡粒子の発泡倍
率の分布も不均一となり、型内発泡成形に供すれ
ば、局部的な密度のバラツキのある発泡成形品し
か得られないことになる。したがつて、基材樹脂
粒子の粒子径分布は均一であることが好ましい。 さらに第3図は、発泡剤の含浸温度を変化させ
て、同量の発泡剤を含有するよう調整された発泡
性樹脂粒子を一定の加熱条件で一次発泡せしめた
際の発泡倍率をその含浸処理温度に対してプロツ
トした結果である。基材樹脂のガラス転移点+20
℃を超えると発泡倍率は急減していることが明ら
かである。これは前述の如く、含浸処理操作によ
り基材樹脂の熱変性が起り加熱発泡温度における
粘弾性が大きく変化したためと考えられる。本発
明の目的を達成するには、発泡剤の含浸温度が基
材樹脂のTg+20℃を超えてはならない。また低
温での発泡材含浸では必要な発泡剤量を含浸せし
めるには長時間を要する。発泡剤の含浸温度とし
ては(Tg−10)℃ないし(Tg+20)℃の範囲を
採用することが好ましい。 本発明で使用する改質された塩化ビニリデン系
樹脂とはガラス転移点を高める為の主成分としN
−置換マレイミドが選ばれ、例えば、N−メチル
マレイミド、N−エチルマレイミド、N−プロピ
ルマレイミド、N−ブチルマレイミド、N−シク
ロヘキシルマレイミド、N−フエニルマレイミ
ド、N−2−メチルフエニルマレイミド、N−2
−エチルフエニルマレイミド、N−2−クロロフ
エニルマレイミド、N−2−メトキシフエニルマ
レイミド、N−2、6−ジメチルフエニルマレイ
ミド等であり、これらの1種以上を使用すること
ができる。N−フエニルマレイミド、N−2−ク
ロロフエニルマレイミドが工業的に入手しやすく
好ましく、N−フエニルマレイミドが特に好まし
い。 塩化ビニリデン、及び上記N−置換マレイミド
と共重合可能な1種以上のビニルモノマーとして
は、塩化ビニル、アクリロニトリル、メタアクリ
ロニトリル、スチレン、α−メチルスチレン、酢
酸ビニル、アクリル酸、メタアクリル酸、メチル
アクリレート、エチルアクリレート、ブチルアク
リレート、メチルメタアクリレート、グリシジル
メタアクリレート、2−エチルエキシルアクリレ
ート、2−エチルヘキシルメタアクリレート、ヒ
ドロキシエチルアクリレート、グリシジルメタア
クリレート等であり、これらの1種以上を使用す
ることができる。アクリロニトリル、スチレン、
メチルメタアクリレートが共重合体組成物のガラ
ス転移点を上げやすく好ましい。また、アクリロ
ニトリルは難燃性付与の点からも好ましいが、ア
クリロニトリルとスチレンを混合して使用すると
共重合体組成物の熱可塑性、高温での伸度も大き
くなり更に好ましい。 非晶性の多元共重合体のモノマー組成として
は、塩化ビニリデンが30モル%〜65モル%、N−
置換マレイミドが1モル%〜10モル%、及びこれ
らと共重合可能な1種以上のモノマーが25モル%
〜70モル%の組成領域を選ぶのが好ましい。塩化
ビニリデンが30モル%未満の場合は、得られる発
泡成形体の難燃性が不充分であり、65モル%を超
える場合には発泡剤の含浸性が不良となる。ま
た、N−置換マレイミドが1モル%未満の場合は
基材樹脂のガラス転移点が低く、得られる発泡成
形体の加熱寸法安定性に劣るものとなり、10モル
%を越えるとやはり発泡剤の含浸性が不良とな
る。 また、架橋成分として一般式で表わされる二
重結合を1分子中に2個有する化合物1種以上を
0.1モル%以下使用してもよい。 [一般式] R1は−Hまたは−CH3を表わし、R2
(Industrial Application Field) The present invention relates to amorphous expandable vinylidene chloride resin particles having excellent heat resistance, and more specifically, particles based on an amorphous vinylidene chloride resin having a high glass transition point. The present invention relates to novel expandable vinylidene chloride-based resin particles that can be applied to foamed molded products with improved heat resistance and can be used in a wide range of insulation and cushioning applications. (Prior Art) Synthetic resin foams having uniform and fine closed cells have conventionally been excellent in heat insulation and cushioning properties, and have been used for various purposes depending on the characteristics of the base resin. In recent years, research has focused on the functions of foams to improve the added value of synthetic resins.As a result, many synthetic resins can now be foamed, and foaming technology has made great progress. Among these, foams that take advantage of the excellent properties of vinylidene chloride resins, such as high gas barrier properties and flame retardancy, have been expected for many years, but the reality is that they have not yet appeared. The reasons for this are generally that for vinylidene chloride resins, (1) the processing temperature at which the resin is melt-processed and the decomposition temperature at which the decomposition reaction proceeds are too close to each other; therefore, thermal decomposition of the resin tends to occur during the extrusion processing process; (2) The barrier properties of the resin are high, making it difficult to impregnate the resin with a foaming agent. (3) It is difficult to adjust the foaming conditions because the viscoelasticity of the resin is highly dependent on temperature near the foaming temperature. It has been extremely difficult to obtain a highly foamed, well-homogeneous foam without causing thermal decomposition. Under these circumstances, Japanese Patent Application Laid-open No. 127333/1983,
and JP-A-60-125649 propose a foamed molded product in which a large number of expandable particles made of substantially amorphous vinylidene chloride resin and a large number of multicellular foamed particles are fused together. are doing. The technology disclosed in this publication makes it possible to create foams that take advantage of the properties of vinylidene chloride resin (i.e., flame retardancy, oil resistance, chemical resistance, gas barrier properties, mechanical strength, etc.), and allows for low heat resistance. Conductivity (excellent insulation)
This was an epoch-making product that realized a foam that could maintain its properties for a long period of time. (Problems to be Solved by the Invention) However, in the above-mentioned conventional technology, since a vinylidene chloride resin with a low glass transition point (Tg) was used as the base resin, the foam obtained from it was heated to an ambient temperature. In some cases, the gas within the cells expands or contracts, changing the dimensions of the foam, or causing permanent deformation of the cell membranes that make up the foam. In particular, when the temperature is high, secondary expansion occurs due to the ambient temperature, and there is a major problem in that it is extremely susceptible to deformation. As a result, despite the excellent heat insulating performance of the resulting foam, the range of uses for which it can be used is limited. (Means and effects for solving the problems) An object of the present invention is to provide a foam with improved heating dimensional stability of a conventional amorphous vinylidene chloride resin foam molded product. To provide expandable vinylidene chloride resin particles, which are raw material intermediates for foams for heat insulating materials, which can be used as a body in a wide temperature range from high to low temperatures, and whose applicability is expanded. Furthermore, by improving the heat resistance of vinylidene chloride resin, the properties of the resin (such as gas barrier properties, flame retardance, chemical resistance,
Vinylidene chloride resin that enables foams for insulation materials to maintain low thermal conductivity over a long period of time without compromising mechanical strength, etc., and to have excellent properties such as low dimensional change due to ambient temperature. is to provide particles. In addition, by improving heat resistance, stability against thermal decomposition reactions may decrease, impregnability of the blowing agent may decrease, or changes in the viscoelasticity of the resin near the foaming processing temperature may cause it to become unsuitable for foaming. Don't get bored. It is necessary that the properties of the resin for producing the foam achieve the above object without being inferior to the level disclosed in, for example, Japanese Patent Application Laid-open No. 125649/1983. As a result of intensive research under these circumstances, the inventors of the present invention have modified vinylidene chloride by introducing specific heat-resistant monomer units and monomer units copolymerizable with them as base resins. By using a resin, it has been possible to provide expandable vinylidene chloride resin particles that can provide a vinylidene chloride resin foam having excellent heating dimensional stability. That is, the above object of the present invention is to obtain vinylidene chloride,
An organic volatile blowing agent per 100 parts by weight of an amorphous vinylidene chloride copolymer consisting of N-substituted maleimide and one or more vinyl monomers copolymerizable with these and having a glass transition point of 85°C or higher. This can be achieved by employing expandable vinylidene chloride resin particles characterized by containing 1 to 40 parts by weight of. Hereinafter, the content of the present invention will be explained in detail. The key point of the present invention is that an amorphous multi-component copolymer having the above-mentioned composition and a high glass transition point is used as the base resin, and in particular, the glass transition point (Tg) of the base resin is
We adopted an amorphous vinylidene chloride resin that has a tensile elongation of over 200% in the temperature range of Tg + 50°C, and added a volatile organic blowing agent to the resin particles with a relatively uniform particle size distribution. (Tg−10)℃〜(Tg
The reason is that a method of contact impregnation in a temperature range of +20)°C was adopted. The first necessity is to increase the heating dimensional stability of the foam obtained from the expandable resin particles of the present invention.
Naturally, it is necessary to increase the heat deformation temperature of the base resin, which is the most fundamental aspect of the present invention. As shown in FIG. 1, the volume change rate ( Curve) is published in Japanese Patent Application Publication No. 1983
-Volume change rate (curve) of foam molded product made of vinylidene chloride resin disclosed in Publication No. 125649
It is clear that dimensional stability at higher temperatures is imparted to the material. That is, it can be seen that the N-substituted maleimide as a heat-resistant monomer employed in the present invention greatly contributes to the heating dimensional stability of a foam molded article made of a vinylidene chloride resin that maintains flame retardancy. The following requirements will be explained in relation to the closed cell properties of the foam obtained from the expandable resin particles of the present invention. Generally, the foaming process of thermoplastic resin involves heating the resin containing a foaming agent to soften and fluidize it.
The aim is to generate a large number of independent bubbles by the gas pressure of the blowing agent generated simultaneously. The viscoelastic behavior of the resin is extremely important at this processing temperature; if the elastic modulus is too high, it is difficult to obtain a foam with a high magnification, and if viscous flow is dominant, it is difficult to obtain a foam with individual independent cells. It is well known to those who are familiar with the work that this process leads to continuous cells. As a result of analyzing the tensile stretching behavior of the base resin at high temperatures, the present inventors found that the degree of tensile stretching reached 200% in the temperature range above the glass transition point (Tg) of the base resin and below (Tg + 50) °C. It has been found that resins having a point exceeding For example, Experiment Nos. 8 and 10 in Table 2,
Looking at the 11 resins, the glass transition points (Tg) are 96, 80, and 90℃, respectively, and the tensile elongation at Tg + 25℃ is 380% (120℃), 50% (105℃), and 680℃.
% (115℃). The closed cell ratios of expanded particles obtained by foaming these resins to similar expansion ratios are 60%, 35%, and 72%, respectively. If the tensile elongation is as low as 50%, it is impossible to even obtain an in-mold molded product. In addition, since the value of closed cell ratio also increases as the tensile stretching degree increases,
It can be seen that a closed cell ratio of 60% or more is a preferable requirement for molding a foam. In order to modify the properties of such a resin, it is extremely preferable to introduce a partially crosslinked structure for the purpose of controlling the molecular weight in order to obtain a closed cell foam with a high magnification. The following requirements will be explained in relation to the method for manufacturing expandable resin particles. As in the present invention, the base resin into which the heat-resistant monomer unit is introduced inevitably has a reduced solubility of the blowing agent, and it is necessary to contact and impregnate the blowing agent at as high a temperature as possible. However, vinylidene chloride resins are generally easily decomposed by heat, and the base resin of the present invention cannot escape this property. Therefore, if left in a high-temperature atmosphere for a long time, the dehydrochloride reaction will proceed and the heat of the base resin will deteriorate. lead to degeneration. As a result, there are problems in that the foaming ability of the resin impregnated with the foaming agent is significantly reduced, and furthermore, the physical properties of the foamed molded product are deteriorated. In addition, hydrochloric acid and chlorine generated by thermal decomposition of the resin cause corrosion of equipment such as pressure containers, which poses a major problem in terms of manufacturing safety. As mentioned above, it is necessary to impregnate the base resin with a foaming agent that has sufficient foaming ability while balancing the various problems. The present inventors adjusted the particle size of the base resin particles to a range of 0.1 mm or more to 1.0 mm or less, and set the impregnation temperature (T) of the blowing agent as follows based on the glass transition temperature (Tg) of the base resin. By selecting within the range shown by the formula (Tg-10)°C≦T≦(Tg+20)°C, the above object was achieved. Figure 2 shows the amount of blowing agent contained in vinylidene chloride resin particles of the present invention having various particle sizes when the resin particles are kept in a blowing agent solution at 100°C for 70 hours and impregnated with the resin particles. The graph shows the amount of blowing agent (curve) immediately after impregnation with the particles and the amount (curve) of blowing agent contained in the particles after the particles were left open under atmospheric pressure at 32°C for 8 days. As is clear from these results, the impregnation rate of the blowing agent largely depends on the diameter of the resin particles. The smaller the particle size, the easier it is to impregnate, and there is a linear correlation with the particle size.
Particles with particle diameters of less than 0.1 mm or greater than 1 mm deviate greatly from linearity. In addition, it is clear that the foaming agent retainability is more likely to escape as the resin has a smaller particle diameter, but a linear relationship is not necessarily obtained, and it is clear that resin particles with a diameter of less than 0.1 mm cause significant foaming agent escape. Therefore, the particle diameter of the resin particles is preferably 0.1 to 1.0 mm, more preferably
0.2mm to 0.6mm is preferable. Furthermore, if the particle size distribution of the base resin particles is uneven, the expansion ratio distribution of the resulting multicellular foam particles will also be uneven, and if the particles are subjected to in-mold foam molding, local density changes will occur. This means that only foamed molded products with variations can be obtained. Therefore, it is preferable that the particle size distribution of the base resin particles is uniform. Furthermore, Figure 3 shows the expansion ratio when the foaming resin particles adjusted to contain the same amount of the blowing agent are primarily foamed under constant heating conditions by changing the impregnation temperature of the blowing agent. These are the results plotted against temperature. Glass transition point of base resin +20
It is clear that the foaming ratio rapidly decreases when the temperature exceeds ℃. This is considered to be because, as mentioned above, the base resin was thermally denatured by the impregnation treatment, and the viscoelasticity at the heating and foaming temperature changed greatly. To achieve the object of the present invention, the impregnation temperature of the blowing agent must not exceed the Tg of the base resin + 20°C. Furthermore, impregnating the foam material at low temperatures requires a long time to impregnate the required amount of foaming agent. The impregnation temperature of the blowing agent is preferably in the range of (Tg-10)°C to (Tg+20)°C. The modified vinylidene chloride resin used in the present invention is a main component that increases the glass transition point.
-substituted maleimides are selected, such as N-methylmaleimide, N-ethylmaleimide, N-propylmaleimide, N-butylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide, N-2-methylphenylmaleimide, N- -2
-ethylphenylmaleimide, N-2-chlorophenylmaleimide, N-2-methoxyphenylmaleimide, N-2,6-dimethylphenylmaleimide, etc., and one or more of these can be used. N-phenylmaleimide and N-2-chlorophenylmaleimide are preferred because they are easily available industrially, and N-phenylmaleimide is particularly preferred. Vinylidene chloride and one or more vinyl monomers copolymerizable with the above N-substituted maleimide include vinyl chloride, acrylonitrile, methacrylonitrile, styrene, α-methylstyrene, vinyl acetate, acrylic acid, methacrylic acid, and methyl acrylate. , ethyl acrylate, butyl acrylate, methyl methacrylate, glycidyl methacrylate, 2-ethylexyl acrylate, 2-ethylhexyl methacrylate, hydroxyethyl acrylate, glycidyl methacrylate, etc., and one or more of these can be used. . acrylonitrile, styrene,
Methyl methacrylate is preferred because it can easily raise the glass transition point of the copolymer composition. Further, acrylonitrile is preferable from the viewpoint of imparting flame retardancy, but it is even more preferable to use a mixture of acrylonitrile and styrene because the thermoplasticity and elongation at high temperatures of the copolymer composition will increase. The monomer composition of the amorphous multi-component copolymer includes 30 mol% to 65 mol% of vinylidene chloride, N-
1 mol% to 10 mol% of substituted maleimide and 25 mol% of one or more monomers copolymerizable with these
Preferably, a composition range of ~70 mol% is chosen. If the amount of vinylidene chloride is less than 30 mol%, the resulting foamed molded product will have insufficient flame retardancy, and if it exceeds 65 mol%, impregnation with the blowing agent will be poor. In addition, if the N-substituted maleimide content is less than 1 mol%, the glass transition point of the base resin will be low, resulting in poor dimensional stability when heated, and if it exceeds 10 mol%, the impregnation of the blowing agent will occur. Sexuality becomes poor. In addition, one or more compounds having two double bonds in one molecule represented by the general formula may be used as a crosslinking component.
It may be used in an amount of 0.1 mol% or less. [General formula] R 1 represents -H or -CH 3 and R 2

〔発明の効果〕〔Effect of the invention〕

本発明の発泡性樹脂粒子を蒸気、熱水、熱風等
の加熱媒体で加熱し発泡せしめることによつて、
耐熱変形性で独立気泡率60%以上の塩化ビニリデ
ン系予備発泡粒子が得られる。ここでいう独立気
泡率とは空気比較式比重計で測定されるもので発
泡体中の独立気泡が全気泡に対して占める割合を
示す。こうして得られた予備発泡粒子は公知の成
形法で型内成形体とすることができる。即ち、多
数の小孔を有する閉鎖し得るが密閉し得ない金型
に予備発泡粒子を充填し、型壁の外部から小孔を
通じて水蒸気等の流体で加熱することによつて発
泡膨脹を生じさせ、粒子間空隙を埋めて融着させ
て後、これを急冷して成形体とする。かかる製法
によつて加熱寸法安定性に優れた塩化ビニリデン
系樹脂を基材樹脂とする多泡質発泡粒子の多数個
が相隣れる粒子の外表面を密に接して融着して一
体をなす発泡成形体が形成されている構造とな
る。 ここに上記独立気泡率が60%未満のものにおい
ては予備発泡粒子の発泡能が極めて劣り型内成形
性が不良で、著しいヒケが生じたり、予備発泡粒
子相互の密な融着が不可能となり空隙の多い型内
発泡成形体しか得られない。これら発泡体の密度
は用途ごとに要求される圧縮強度も異なるため、
使用目的に応じて対応せねばならない。本発明の
発泡性樹脂粒子では、発泡剤の含浸量、予備発泡
の際の加熱温度、及び時間により発泡倍率を制御
することが可能であり、型内発泡成形体として密
度15〜300Kg/m3のものが対応できる。 また、本発明の発泡性樹脂粒子を押出発泡に供
して大断面の独立気泡に富む均質良好な押出発泡
板を得ることもでき、さらには上記予備発泡粒子
をそのまま、軽量の各種充填材に使用することも
できる。 本発明の発泡性樹脂粒子から得られる上記各種
発泡体は、塩化ビニリデン系樹脂のもつ優れた性
質、例えば、難燃性、耐油・耐化学薬品性、ガス
バリア性、機械的強度などを保持した上に、従来
にはなかつた高温、あるいは低温雰囲気における
寸法安定性に優れ、幅広い用途に適用できるもの
である。特に、これら発泡体は、耐熱性に優れた
上に、断熱性能にも優れている。一般に、断熱材
として使用される市販の発泡体では経時的にその
断熱性能が低下していくことは当該業者の塾知す
る所であるが本発明の発泡性樹脂粒子から得られ
る発泡体においてはすぐれたガスバリア性のため
に長期間に亘つて優れた断熱性能を維持できる特
徴をも合わせて有する。 このように、本発明は産業上極めて有益な発泡
体用素材を提供するものであつて意義ある発明で
ある。 〔実施例〕 以下、本発明を実施例によつて詳細に説明する
が、これらの例によつて限定されるものではな
い。 本発明で用いた評価方法は次の通りである。 Γ発泡体密度:JIS K6767に基づく。 Γ発泡倍率:基材樹脂密度を発泡体密度で除した
もの。 Γ独立気泡率:ASTM D2856に基づく。 Γ熱伝導率:ASTM C518に基づく。 Γ5%圧縮強度:ASTM D1621に基づき圧縮歪
量を5%とする。 Γ加熱寸法変化率:JIS K6767に準じて発泡体サ
ンプルを切り出し各温度での体積変化率を測定
する。 Γガラス転移点:ASTM D−3418−75に準じて
示差走査熱量計(DSC)により発熱又は吸熱
微分曲線を微分熱量VS.温度関数から測定す
る。 Γ引張延伸度:塩化ビニリデン系樹脂の厚み0.2
〜0.4mm、幅5mmのシートを切り出し、チヤツ
ク間距離を50mmとして、各測定温度において
200mm/〓の速度で引張つた時の降伏点伸度、
または破断伸度を測定する。 実施例・比較例1 懸濁重合法により得られる塩化ビニリデン(42
モル%)、N−フエニルマレイミド(2.4モル%)
アクリロニロリル(44.3モル%)、及びスチレン
(11.3モル%)のモノマー組成比で、樹脂100重量
部に対して0.02重量部のジビニルベンゼンで架橋
処理された共重合体樹脂粒子を実験に供した。該
樹脂の比重は1.49で、ガラス転移点は96℃であつ
た。 平均粒子径が0.4mmの該樹脂粒子100重量部をオ
ートクレーブ内に入れ、密閉後、真空脱気する。
ついでフロン11とフロン22とが90:10の重量比と
なる液状混合発泡剤を300重量部圧入する。そし
て100℃にて約70時間撹拌下に保持した後、室温
まで冷却し常圧に戻してから中の粒子を取り出
す。該粒子には発泡剤が約19重量部含浸されてい
た。該発泡性樹脂粒子を発泡剤含浸後2週間、室
内に開放状態で放置した後、0.5Kg/cm2−Gのス
チームで20秒間加熱発泡し、発泡倍率24倍の予備
発泡粒子を得た。得られた発泡粒子は、平均粒子
径が約1.2mm、平均気泡径が0.1mm、及び独立気泡
率が95%であつた。 次い、この発泡倍率24倍の予備発泡粒子を、発
泡直後から30分以内に発泡性ポリスチレン用型内
スチーム成形機にて約1.1Kg/cm2−Gのスチーム
で加熱し型内成形し、厚さ25mm、300mm四方、密
度40Kg/m3の発泡平板成形体を得た。 得られた成形品を100W×100L×25tmmの寸法に
切り出し、所定の温度で24時間熱処理したものの
寸法変化を読み取り体積変化率を測定した。その
結果を第1図のに示す。また5%圧縮強度は
2.0Kg/cm2であつた。 特開昭60−125649号公報の実施例1に準じて、
塩化ビニリデンとメチルメタアクリレート60/40
の共重合体からなる型内発泡成形体を得た。基材
樹脂のガラス転移点は71℃である。得られた成形
体を100×100×25mmに切り出し、実施例1と同様
にして加熱後の体積変化率を測定し、その結果を
第1図のに示す。 第1図から明らかなように、本発明の基材樹脂
を用いることにより、従来の塩化ビニリデン系樹
脂発泡体の加熱寸法安定性は大きく改善されてい
ることが分かる。 実施例・比較例2 基材樹脂の粒子径を0.08、0.1、0.2、0.4、0.6、
0.8、1.0、1.2mmとした以外はすべて実施例1と同
様にして発泡剤含浸樹脂粒子を得た。こうして得
られた発泡性樹脂粒子中に含まれる発泡剤量を含
浸直後(曲線)、及び32℃の常圧下に8日間開
放放置したものについて測定した結果を第2図に
示す。図から明らかなように基材樹脂の粒子径が
1mmを超えるものは発泡剤の含浸性が著しく低下
する。また、粒子径が0.1mm未満のものでは、経
時変化による発泡剤の逃散が大きいことがわか
る。 実施例・比較例3 基材樹脂粒子、発泡剤を実施例1と同様にし
て、オートクレーブ内に仕込み、第1表のように
発泡剤の含浸温度及び時間を調整して所定量の発
泡剤を含浸せしめた発泡性樹脂粒子を作製した。
それぞれの粒子に含まれる発泡剤量を同様に第1
表に示す。 これらの樹脂粒子を2週間、室内に開放状態で
放置した後、1.0Kg/cm2−Gのスチームで30秒間
加熱発泡し予備発泡粒子を得た。得られた発泡粒
子の気泡径、独立気泡率、及び発泡倍率を同じく
第1表に示す。尚、発泡倍率について、含浸温度
条件との相関を第3図に示す。この図から明らか
なように、含浸温度が130℃のものではその発泡
能が著しく低下している。これは130℃という高
温の条件下におかれた基材樹脂が熱分解反応を起
し、樹脂本来の性質が大きく変化している為であ
る。従つて、発泡剤の含浸温度は115℃以下、つ
まり基材樹脂のTg(=96℃)+20℃以下にとる必
要がある。 また本実施例で得られた予備発泡粒子を1日室
内にて熟成した後、発泡性ポリスチレン用型内成
形機にて成形し、厚さ25mm、300mm四方の成形体
を得た。その時の予備発泡粒子間の空隙がなく互
いに密に接して融着するのに必要なスチーム圧
力、及び得られた成形体の密度、さらにその5%
圧縮強度を同じく第1表にまとめて示す。 以上、明らかなように130℃の発泡剤含浸条件
では発泡性ポリスチレン用型内成形機の設備耐圧
(約1.5Kg/cm2)を超えるスチーム圧力を必要とし
好ましくない。 また、発泡剤の含浸温度が低すぎると所定の発
泡剤を含浸せしめるに要する時間が極めて長時間
必要となり好ましくない。許容し得る温度として
85℃、つまり基材樹脂のTg−10℃以上であるこ
とが好ましい。 実施例・比較例4 塩化ビニリデン(VDC)、N−フエニルマレイ
ミド(N−PMI)、アクリロニトリル(AN)及
びスチレン(st)のモル比が第2表に示す組成比
で、且つ、架橋剤としてジビニルベンゼン
(DVB)を樹脂100重量部に対して同じく第2表
に示すように調整された粒子径が0.5mmの基材樹
脂粒子にフレオン11とエチレンクロライドの重量
比が90:10である混合発泡剤を実施例1と同様に
含浸せしめた。発泡剤の含浸量は第2表に示すよ
うに含浸時間を変えて調整した。該発泡性樹脂粒
子を2週間、室内に放置した後、0.5Kg/cm2−G
のスチームで30秒間加熱発泡し予備発泡粒子を得
た。得られた発泡粒子の発泡倍率、独立気泡率、
粒子径を第2表に示す。さらに、これら発泡粒子
を1日室内にて熟成後、型内成形体を得、その密
度、及び70℃にて24時間加熱後の体積変化率を第
2表に示す。 次に比較として塩化ビニリデン(VDC)、及び
アクリロニロトリル(AN)との共重合体、塩化
ビニリデン(VDC)、アクリロニトリル(AN)
及びメタアクリロニトリル(MAN)との共重合
体についても第2表に示す組成の粒子径が0.5mm
の樹脂粒子に、フロン−11とエチレンクロライド
の重量比が90:10である混合発泡剤を実施例4と
同様に含浸せしめ発泡性樹脂粒子を得た。これら
についても同様に予備発泡粒子及び型内発泡成形
体を得、それぞれについて評価した結果を同じく
第2表に示す。 第2表の実験No.9、10、11については、基材樹
脂の(Tg+25)℃における引張延伸度も合わせ
て示してある。No.10の樹脂は、加熱時の引張延伸
度が50%と極めて低く、予備発泡粒子の独立気泡
率が35%という結果になつている。一方、No.9、
11の樹脂はそれぞれ引張延伸度が380%、680%で
あり、発泡粒子の独立気泡率は60%、72%となつ
ている。引張延伸度の高い樹脂程、得られる発泡
体の独立気泡率は高くなる傾向にある。しかし、
No.11の樹脂から得られる予備発泡粒子は、原因は
不明であるが、該粒子径に対して気泡径が大きく
多泡質粒子が得難いという欠点を有する。
By heating and foaming the expandable resin particles of the present invention with a heating medium such as steam, hot water, or hot air,
Pre-expanded vinylidene chloride particles with heat deformation resistance and a closed cell ratio of 60% or more can be obtained. The closed cell ratio here is measured with an air comparison type hydrometer, and indicates the ratio of closed cells in the foam to the total cells. The pre-expanded particles thus obtained can be made into an in-mold molded article by a known molding method. That is, pre-expanded particles are filled in a mold that can be closed but cannot be sealed and has many small holes, and foaming and expansion is caused by heating with a fluid such as steam through the small holes from outside the mold wall. After filling the gaps between the particles and fusing them, this is rapidly cooled to form a molded body. By this manufacturing method, a large number of multicellular foamed particles whose base resin is vinylidene chloride resin with excellent heating dimensional stability are made into a single piece by closely contacting the outer surfaces of adjacent particles and fusing them. The structure is a foamed molded body. If the closed cell ratio is less than 60%, the foaming ability of the pre-expanded particles will be extremely poor, resulting in poor in-mold formability, resulting in significant sink marks or the inability to tightly fuse the pre-expanded particles together. Only in-mold foam molded products with many voids can be obtained. The compressive strength required for these foams varies depending on the application, so
It must be handled according to the purpose of use. In the expandable resin particles of the present invention, the expansion ratio can be controlled by the impregnated amount of the blowing agent, the heating temperature during pre-foaming, and the time, and the density of the in-mold foam molded product is 15 to 300 Kg/ m3. can be handled. Further, by subjecting the expandable resin particles of the present invention to extrusion foaming, it is possible to obtain a homogeneous and good extruded foam board rich in closed cells with a large cross section, and furthermore, the pre-expanded particles can be used as they are for various lightweight fillers. You can also. The various foams obtained from the expandable resin particles of the present invention have the excellent properties of vinylidene chloride resins, such as flame retardancy, oil and chemical resistance, gas barrier properties, and mechanical strength. In addition, it has excellent dimensional stability in high-temperature or low-temperature atmospheres, which has not been seen before, and can be applied to a wide range of applications. In particular, these foams have not only excellent heat resistance but also excellent heat insulation performance. Generally, those skilled in the art are well aware that the insulation performance of commercially available foams used as insulation materials deteriorates over time, but in the foam obtained from the expandable resin particles of the present invention, Due to its excellent gas barrier properties, it also has the ability to maintain excellent heat insulation performance over a long period of time. As described above, the present invention is a significant invention as it provides a foam material which is extremely useful industrially. [Examples] Hereinafter, the present invention will be explained in detail with reference to Examples, but the present invention is not limited to these Examples. The evaluation method used in the present invention is as follows. Γ Foam density: Based on JIS K6767. Γ Foaming ratio: Base resin density divided by foam density. Γ Closed cell ratio: Based on ASTM D2856. Γ Thermal conductivity: Based on ASTM C518. Γ5% compressive strength: Based on ASTM D1621, the amount of compressive strain is 5%. Γ Heating dimensional change rate: Cut out a foam sample according to JIS K6767 and measure the volume change rate at each temperature. Γ Glass transition point: Measure the exothermic or endothermic differential curve from the differential calorific value vs. temperature function using a differential scanning calorimeter (DSC) according to ASTM D-3418-75. Γ Tensile stretching degree: Thickness of vinylidene chloride resin 0.2
A sheet of ~0.4 mm and width of 5 mm was cut out, and the distance between the chucks was set to 50 mm, and at each measurement temperature.
Elongation at yield point when pulled at a speed of 200mm/〓,
Or measure elongation at break. Examples/Comparative Example 1 Vinylidene chloride (42
mol%), N-phenylmaleimide (2.4 mol%)
Copolymer resin particles crosslinked with 0.02 parts by weight of divinylbenzene based on 100 parts by weight of resin were subjected to an experiment with a monomer composition ratio of acryloniloryl (44.3 mol%) and styrene (11.3 mol%). The resin had a specific gravity of 1.49 and a glass transition point of 96°C. 100 parts by weight of the resin particles having an average particle diameter of 0.4 mm are placed in an autoclave, and the autoclave is sealed and degassed under vacuum.
Next, 300 parts by weight of a liquid mixed foaming agent containing Freon 11 and Freon 22 in a weight ratio of 90:10 is injected. After being kept under stirring at 100°C for about 70 hours, the mixture is cooled to room temperature, returned to normal pressure, and the particles inside are taken out. The particles were impregnated with about 19 parts by weight of blowing agent. The foamable resin particles were left open in a room for two weeks after being impregnated with a foaming agent, and then heated and foamed with steam at 0.5 kg/cm 2 -G for 20 seconds to obtain pre-expanded particles with an expansion ratio of 24 times. The obtained expanded particles had an average particle diameter of about 1.2 mm, an average cell diameter of 0.1 mm, and a closed cell ratio of 95%. Next, the pre-expanded particles with an expansion ratio of 24 times are heated with steam of approximately 1.1 kg/cm 2 -G in an in-mold steam molding machine for expandable polystyrene within 30 minutes immediately after foaming, and are in-mold molded. A foamed flat plate molded product having a thickness of 25 mm, a square shape of 300 mm, and a density of 40 Kg/m 3 was obtained. The obtained molded product was cut into a size of 100 W x 100 L x 25 t mm, and heat treated at a predetermined temperature for 24 hours.The dimensional change was read and the volume change rate was measured. The results are shown in Figure 1. Also, the 5% compressive strength is
It was 2.0Kg/ cm2 . According to Example 1 of JP-A-60-125649,
Vinylidene chloride and methyl methacrylate 60/40
An in-mold foam molded article made of a copolymer was obtained. The glass transition point of the base resin is 71°C. The obtained molded body was cut into a size of 100×100×25 mm, and the volume change rate after heating was measured in the same manner as in Example 1. The results are shown in FIG. As is clear from FIG. 1, it can be seen that by using the base resin of the present invention, the heating dimensional stability of the conventional vinylidene chloride resin foam is greatly improved. Example/Comparative Example 2 The particle diameter of the base resin was 0.08, 0.1, 0.2, 0.4, 0.6,
Foaming agent-impregnated resin particles were obtained in the same manner as in Example 1 except that the diameters were 0.8, 1.0, and 1.2 mm. The amount of blowing agent contained in the expandable resin particles thus obtained was measured immediately after impregnation (curve) and after being left open for 8 days at 32° C. under normal pressure. The results are shown in FIG. As is clear from the figure, when the particle size of the base resin exceeds 1 mm, the impregnation of the blowing agent is significantly reduced. Furthermore, it can be seen that when the particle size is less than 0.1 mm, the blowing agent escapes significantly due to changes over time. Example/Comparative Example 3 Base resin particles and a blowing agent were placed in an autoclave in the same manner as in Example 1, and a predetermined amount of blowing agent was added by adjusting the impregnation temperature and time of the blowing agent as shown in Table 1. Impregnated expandable resin particles were prepared.
Similarly, the amount of blowing agent contained in each particle was
Shown in the table. These resin particles were left open in a room for two weeks, and then heated and foamed with steam at 1.0 Kg/cm 2 -G for 30 seconds to obtain pre-expanded particles. The cell diameter, closed cell ratio, and expansion ratio of the obtained expanded particles are also shown in Table 1. In addition, regarding the expansion ratio, the correlation with impregnation temperature conditions is shown in FIG. As is clear from this figure, when the impregnation temperature was 130°C, the foaming ability was significantly reduced. This is because the base resin exposed to the high temperature conditions of 130°C undergoes a thermal decomposition reaction, which significantly changes the original properties of the resin. Therefore, the impregnation temperature of the blowing agent must be 115°C or lower, that is, Tg of the base resin (=96°C) + 20°C or lower. Further, the pre-expanded particles obtained in this example were aged indoors for one day and then molded using an in-mold molding machine for expandable polystyrene to obtain a molded product with a thickness of 25 mm and a size of 300 mm square. At that time, the steam pressure necessary to fuse the pre-expanded particles in close contact with each other without any voids, and the density of the obtained molded product, plus 5% of that.
The compressive strengths are also summarized in Table 1. As is clear from the above, the blowing agent impregnation condition of 130° C. requires a steam pressure exceeding the equipment pressure resistance (approximately 1.5 kg/cm 2 ) of an in-mold molding machine for expandable polystyrene, which is not preferable. On the other hand, if the impregnation temperature of the blowing agent is too low, an extremely long time is required to impregnate the desired blowing agent, which is not preferable. as an acceptable temperature
The temperature is preferably 85°C, that is, Tg of the base resin - 10°C or higher. Example/Comparative Example 4 The molar ratio of vinylidene chloride (VDC), N-phenylmaleimide (N-PMI), acrylonitrile (AN) and styrene (st) is as shown in Table 2, and as a crosslinking agent Divinylbenzene (DVB) is mixed with Freon 11 and ethylene chloride in a weight ratio of 90:10 with base resin particles having a particle size of 0.5 mm, which are also adjusted as shown in Table 2 for 100 parts by weight of resin. A blowing agent was impregnated in the same manner as in Example 1. The amount of blowing agent impregnated was adjusted by changing the impregnation time as shown in Table 2. After leaving the foamable resin particles indoors for 2 weeks, 0.5Kg/cm 2 -G
The mixture was heated and foamed with steam for 30 seconds to obtain pre-expanded particles. The expansion ratio, closed cell ratio, and
The particle sizes are shown in Table 2. Further, these expanded particles were aged indoors for one day to obtain in-mold molded products, whose density and volume change rate after heating at 70° C. for 24 hours are shown in Table 2. Next, as a comparison, a copolymer of vinylidene chloride (VDC) and acrylonitrile (AN), and a copolymer of vinylidene chloride (VDC) and acrylonitrile (AN)
Also for the copolymer with methacrylonitrile (MAN), the particle size of the composition shown in Table 2 is 0.5 mm.
The resin particles were impregnated with a foaming agent mixture containing Freon-11 and ethylene chloride in a weight ratio of 90:10 in the same manner as in Example 4 to obtain expandable resin particles. Pre-expanded particles and in-mold foam molded articles were similarly obtained for these, and the results of evaluation for each are shown in Table 2. For Experiment Nos. 9, 10, and 11 in Table 2, the tensile elongation degree of the base resin at (Tg+25)°C is also shown. Resin No. 10 had an extremely low tensile elongation of 50% during heating, and the closed cell ratio of the pre-expanded particles was 35%. On the other hand, No.9,
The tensile elongation of the 11 resins is 380% and 680%, respectively, and the closed cell ratio of the expanded particles is 60% and 72%. The higher the degree of tensile stretching of the resin, the higher the closed cell ratio of the resulting foam tends to be. but,
Although the cause of the pre-expanded particles obtained from resin No. 11 is unknown, the cell size is large compared to the particle size, making it difficult to obtain porous particles.

【表】【table】

【表】【table】

【表】【table】 【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明粒子を発泡せしめて得た成形品
と特開昭60−125649号公報に記載された粒子の発
泡成形品の体積変化率と加熱温度の関係を示すグ
ラフであり、第2図は本発明粒子に発泡剤を含浸
した直後とそれを8日間、32℃、大気圧下に放置
後の夫々の発泡剤量と樹脂粒子径の関係を示した
グラフであり、第3図は本発明粒子の予備発砲粒
子の発泡倍率と発泡剤含浸温度の関係を示すグラ
フである。
FIG. 1 is a graph showing the relationship between volume change rate and heating temperature of a molded product obtained by foaming the particles of the present invention and a foamed molded product of the particles described in JP-A-60-125649. The figure is a graph showing the relationship between the amount of blowing agent and resin particle diameter immediately after impregnating the particles of the present invention with a blowing agent and after leaving them at 32°C and atmospheric pressure for 8 days. 1 is a graph showing the relationship between the expansion ratio of pre-expanded particles of the present invention and the blowing agent impregnation temperature.

Claims (1)

【特許請求の範囲】 1 塩化ビニリデン、N−置換マレイミド、及び
これらと共重合可能なビニルモノマー1種以上と
からなり、ガラス転移点が85℃以上である非晶質
の塩化ビニリデン系共重合体100重量部に対し有
機揮発性発泡剤1乃至40重量部を含有することを
特徴とする発泡性塩化ビニリデン系樹脂粒子。 2 非晶質の塩化ビニリデン系樹脂において、該
樹脂のガラス転移点(Tg)以上、Tg+50℃以下
の温度範囲で引張延伸度が200%を越える点を有
することを特徴とする特許請求の範囲第1項記載
の発泡性塩化ビニリデン系樹脂粒子。 3 非晶質の塩化ビニリデン系樹脂粒子の粒子径
が0.1mm乃至1mmの範囲であることを特徴とする
特許請求の範囲第1項記載の発泡性塩化ビニリデ
ン系樹脂粒子。 4 非晶質の塩化ビニリデン系樹脂が、塩化ビニ
リデン30モル%〜65モル%、N−置換マレイミド
1モル%〜10モル%、及びこれらと共重合可能な
1種以上のビニルモノマー25モル%〜70モル%と
からなることを特徴とする特許請求の範囲第1項
記載の発泡性塩化ビニリデン系樹脂粒子。 5 有機揮発性発泡剤が非晶質塩化ビニリデン系
樹脂のガラス転移点よりも低い沸点を有すること
を特徴とする特許請求の範囲第1項記載の発泡性
塩化ビニリデン系樹脂粒子。 6 有機揮発生発泡剤が、モル平均溶解度係数と
して5.7〜7.0の範囲の値を有することを特徴とす
る特許請求の範囲第1項記載の発泡性塩化ビニリ
デン系樹脂粒子。
[Scope of Claims] 1. An amorphous vinylidene chloride copolymer comprising vinylidene chloride, N-substituted maleimide, and one or more vinyl monomers copolymerizable with these, and having a glass transition point of 85°C or higher. 1. Expandable vinylidene chloride resin particles containing 1 to 40 parts by weight of an organic volatile blowing agent per 100 parts by weight. 2. Claim No. 2, characterized in that an amorphous vinylidene chloride resin has a point where the degree of tensile elongation exceeds 200% in a temperature range from the glass transition point (Tg) of the resin to Tg + 50°C or less. Expandable vinylidene chloride resin particles according to item 1. 3. The expandable vinylidene chloride resin particles according to claim 1, wherein the particle size of the amorphous vinylidene chloride resin particles is in the range of 0.1 mm to 1 mm. 4 The amorphous vinylidene chloride resin contains 30 mol% to 65 mol% vinylidene chloride, 1 mol% to 10 mol% N-substituted maleimide, and 25 mol% to 25 mol% of one or more vinyl monomers copolymerizable with these. 70 mol% of the expandable vinylidene chloride resin particles according to claim 1. 5. The expandable vinylidene chloride resin particles according to claim 1, wherein the organic volatile blowing agent has a boiling point lower than the glass transition point of the amorphous vinylidene chloride resin. 6. The expandable vinylidene chloride resin particles according to claim 1, wherein the organic volatile blowing agent has a molar average solubility coefficient in the range of 5.7 to 7.0.
JP62001703A 1987-01-06 1987-01-09 Heat-resistant and expandable vinylidene chloride based resin particle Granted JPS63170433A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP62001703A JPS63170433A (en) 1987-01-09 1987-01-09 Heat-resistant and expandable vinylidene chloride based resin particle
US07/137,641 US4771080A (en) 1987-01-06 1987-12-24 Expandable vinylidene chloride composition and foam therefrom
EP88300022A EP0274410B1 (en) 1987-01-06 1988-01-05 An expandable vinylidene chloride composition and a foam therefrom
DE88300022T DE3879231T2 (en) 1987-01-06 1988-01-05 Foamable vinylidene chloride composition and foam made therefrom.
KR1019880000021A KR910008773B1 (en) 1987-01-06 1988-01-06 Effervescent Vinylidene Chloride Compositions and Foams thereof
HK24795A HK24795A (en) 1987-01-06 1995-02-23 An expandable vinylidene chloride composition and a foam therefrom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62001703A JPS63170433A (en) 1987-01-09 1987-01-09 Heat-resistant and expandable vinylidene chloride based resin particle

Publications (2)

Publication Number Publication Date
JPS63170433A JPS63170433A (en) 1988-07-14
JPH0432100B2 true JPH0432100B2 (en) 1992-05-28

Family

ID=11508907

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62001703A Granted JPS63170433A (en) 1987-01-06 1987-01-09 Heat-resistant and expandable vinylidene chloride based resin particle

Country Status (1)

Country Link
JP (1) JPS63170433A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3381240B2 (en) 1992-08-10 2003-02-24 旭化成株式会社 How to collect foam particles

Also Published As

Publication number Publication date
JPS63170433A (en) 1988-07-14

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