JPH0435705B2 - - Google Patents
Info
- Publication number
- JPH0435705B2 JPH0435705B2 JP19391486A JP19391486A JPH0435705B2 JP H0435705 B2 JPH0435705 B2 JP H0435705B2 JP 19391486 A JP19391486 A JP 19391486A JP 19391486 A JP19391486 A JP 19391486A JP H0435705 B2 JPH0435705 B2 JP H0435705B2
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- lid
- tank
- test
- liquid tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000007788 liquid Substances 0.000 claims description 82
- 238000012360 testing method Methods 0.000 claims description 51
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 239000003973 paint Substances 0.000 description 4
- 238000010292 electrical insulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 235000012489 doughnuts Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Landscapes
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 本発明は、缶蓋内面の塗膜検査装置に関する。[Detailed description of the invention] Industrial applications The present invention relates to a coating film inspection device for the inner surface of a can lid.
従来の技術
缶蓋内面には、内容物との接触による腐蝕を防
止するために一定厚さの塗膜が形成されている。Prior Art A coating film of a certain thickness is formed on the inner surface of a can lid to prevent corrosion due to contact with the contents.
この塗膜に微細な孔でもあつたら、長期間のう
ちに該孔を通して缶蓋が腐蝕を起してしまうの
で、完全な塗膜層が形成されることが求められて
いる。 If this coating film has even minute pores, the can lid will corrode through the pores over a long period of time, so it is required that a complete coating layer be formed.
従来、缶蓋内面塗膜の検査装置として、缶蓋を
対向電極間にセツトして、缶蓋外面を一方の電極
として接地し、対向電極との間に所定の電圧を印
加して、放電電流の有無によつて塗報不良を検出
するものが知られている。また、缶蓋外面を一方
の電極として接地し、缶蓋裏面を通電媒体である
液体面に接触させた状態で、缶蓋外面と液体間に
電圧を印加して、電流の有無によつて検出する装
置も提供されている。 Conventionally, as an inspection device for the inner surface coating of can lids, the can lid is set between opposing electrodes, the outer surface of the can lid is grounded as one electrode, and a predetermined voltage is applied between the can lid and the opposing electrode to measure the discharge current. There is a known method that detects coating defects based on the presence or absence of . In addition, with the outer surface of the can lid grounded as one electrode and the back surface of the can lid in contact with the liquid surface, which is the current-carrying medium, a voltage is applied between the outer surface of the can lid and the liquid, and the detection is performed based on the presence or absence of current. Devices are also provided.
発明が解決しようとする問題点
しかしながら、電極間に設置して放電電流によ
つて塗膜不良を検出従来のものは、電極間に塗膜
の絶縁耐力より小さい電圧を印加して適正に放電
させるのが困難であり、その検査の信頼性も乏し
い。また、缶蓋内面を液体面に接触させて、缶蓋
外面と液体間に電圧を印加するものは、前記のも
のと比べて信頼性は高いが、一個づつ手動で行う
ので、検査が煩雑で長時間を要し作業効率が悪る
く、その自動化が求められている。Problems to be Solved by the Invention However, in the conventional method, which is installed between electrodes and detects coating film defects using discharge current, a voltage smaller than the dielectric strength of the coating film is applied between the electrodes to ensure proper discharge. It is difficult to test, and the reliability of the test is also poor. In addition, a method that applies a voltage between the outside surface of the can lid and the liquid by bringing the inside surface of the can lid into contact with the liquid surface is more reliable than the above method, but inspection is complicated because it is performed manually one by one. It takes a long time and is inefficient, so there is a need for automation.
本発明は、上記実情に鑑み創案されたのであつ
て、検査の信頼性が高く、かつ一度に複数個の検
査ができ、しかもその自動化が可能であるような
缶蓋内面の塗膜検査装置を提供することを目的と
するものである。 The present invention was devised in view of the above circumstances, and provides a coating film inspection device for the inner surface of can lids that has high inspection reliability, can inspect multiple items at once, and can be automated. The purpose is to provide
問題点を解決するための手段
上記問題点を解決するために採用した本発明の
技術的手段を実施例の図面に基づいて説明する。Means for Solving the Problems Technical means of the present invention adopted to solve the above problems will be explained based on drawings of embodiments.
即ち、本発明の缶蓋内面の塗膜検査装置は、検
査液導通孔6及び空気導通孔7が穿設された仕切
壁2によつて複数個の液槽3に区画された検査槽
1を機枠15に上下反転可能に軸着し、前記液槽
開口部に缶蓋係合部8を設け、前記液槽内を吸引
することにより前記缶蓋係合部8において缶蓋を
吸引保持するようにし、且つ前記液槽3の開口部
近傍の内部空間部に一方の電極12を設けると共
に、他方の電極21を前記液槽を反転したときに
前記開口部に保持される缶蓋10の表面に接触可
能に設けてなることを特徴とするものである。 That is, the apparatus for inspecting a coating film on the inner surface of a can lid according to the present invention has an inspection tank 1 divided into a plurality of liquid tanks 3 by a partition wall 2 in which test liquid passage holes 6 and air passage holes 7 are formed. It is pivotably attached to the machine frame 15 so as to be able to be turned upside down, and a can lid engaging portion 8 is provided at the opening of the liquid tank, and by suctioning the inside of the liquid tank, the can lid is held by suction in the can lid engaging portion 8. One electrode 12 is provided in the internal space near the opening of the liquid tank 3, and the other electrode 21 is attached to the surface of the can lid 10 that is held in the opening when the liquid tank is turned over. It is characterized in that it is provided so that it can be contacted.
作 用
液槽3の開口部が上方に位置する状態で液槽3
内に検査液を供給する。一つの液槽に供給された
検査液は液導通孔6を通つてすべての液槽内に均
等に供給される。その後、缶蓋係合部に缶蓋を載
置してバキユームにより保持する。その状態から
検査槽1を反転させて缶蓋を保持した開口部を下
方に位置させ、缶蓋裏面を検査液を介して電極1
2と導通させると共に缶蓋表面を他の電極21に
接触させる。この状態で、電極12,21間に電
圧を印加する。Operation When the opening of the liquid tank 3 is located upward, the liquid tank 3
Supply test liquid inside. The test liquid supplied to one liquid tank is uniformly supplied into all liquid tanks through the liquid passage hole 6. Thereafter, the can lid is placed on the can lid engaging portion and held by a vacuum. From this state, the test tank 1 is turned over, the opening holding the can lid is positioned downward, and the back surface of the can lid is connected to the electrode 1 through the test liquid.
2 and bring the can lid surface into contact with another electrode 21. In this state, a voltage is applied between the electrodes 12 and 21.
もし、塗膜に穴等の欠落部があると、両電極間
に検査液、缶蓋を介して電流が流れ、該電流を検
知することによつて塗膜不良が検出される。 If there is a hole or other missing part in the paint film, a current flows between the two electrodes via the test liquid and the can lid, and by detecting this current, a paint film defect is detected.
上記検査槽への缶蓋の載置及び排出をロボツト
により行ない、かつ上記作動をシーケンス制御に
より行なうことによつて、上記検査の自動化がで
きる。 The above-mentioned inspection can be automated by placing and discharging the can lid into the above-mentioned inspection tank by a robot and by performing the above-mentioned operations by sequence control.
実施例
以下、本発明の実施例を図面により詳細に説明
する。Embodiments Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
第1図及び第2図は本発明に係る缶蓋内面の塗
膜検査装置の実施例の側面図であり、第1図は缶
蓋セツト位置での状態を、第2図は検査位置での
状態をそれぞれ示している。 1 and 2 are side views of an embodiment of the apparatus for inspecting a coating film on the inner surface of a can lid according to the present invention. FIG. 1 shows the state at the can lid set position, and FIG. 2 shows the state at the inspection position. Each state is shown.
図において、1は検査槽であり、仕切壁2によ
つて複数個の液槽3に区画されている。各仕切壁
2には、検査液導通孔6及び空気導通孔7が穿設
されている。検査液導通孔6は、缶蓋セツト位置
(第1図)では、端部の液槽3に供給した水等の
検査液5が各液槽3に流入して各液槽に同一水位
に給液されるように各液槽3の検査液5が該導通
孔6により連通するが、検査位置(第2図)の状
態では、液面より上方に位置して各液槽3の検査
液5が隔離されるように第4図に示すような位置
に設けられている。 In the figure, reference numeral 1 denotes an inspection tank, which is divided into a plurality of liquid tanks 3 by a partition wall 2 . Each partition wall 2 is provided with a test liquid passage hole 6 and an air passage hole 7. At the can lid set position (Fig. 1), the test liquid passage hole 6 allows the test liquid 5 such as water supplied to the liquid tank 3 at the end to flow into each liquid tank 3 and supply each tank to the same water level. The test liquid 5 in each liquid tank 3 communicates with each other through the through hole 6 so that the test liquid 5 in each liquid tank 3 is liquid, but in the test position (FIG. 2), the test liquid 5 in each liquid tank It is located at a position as shown in FIG. 4 so that it is isolated.
また、空気導通孔7は、缶蓋セツト位置、検査
槽1の反転中、及び反転終了後の検査位置の何れ
でも液槽内の検査液5が接触しないように、第4
図に示す如く液槽3の液槽中心4から幅方向の反
回転方向に若干ずらした位置に設けられている。
それによつて、回転中にバキユームによつて検査
液が吸引されることを防ぎ、液槽3内の検査液5
の量を多くすることができる。8は各液槽3の開
口部に設けられた缶蓋係合部である缶蓋バツトで
あり、缶蓋10のシヨルダ部に係合するようにド
ーナツ状に形成され、缶蓋10を後述するように
吸着した状態で水密になるようになつている。本
実施例では、検査槽1をプラスチツク材で形成す
ることにより、缶蓋10及び後述する電極棒と検
査槽との電気的絶縁を図つている。 In addition, the air passage hole 7 is provided with a fourth hole so that the test liquid 5 in the liquid tank does not come into contact with the can lid set position, while the test tank 1 is being inverted, and at the test position after the inversion is completed.
As shown in the figure, it is provided at a position slightly offset from the center 4 of the liquid tank 3 in the width direction in the counter-rotational direction.
This prevents the test liquid from being sucked by the vacuum during rotation, and prevents the test liquid from being sucked into the liquid tank 3.
The amount of can be increased. A can lid butt 8 is a can lid engaging portion provided at the opening of each liquid tank 3, and is formed in a donut shape so as to engage with a shoulder portion of the can lid 10. The can lid 10 will be described later. It is designed to become watertight when adsorbed. In this embodiment, the test tank 1 is made of a plastic material to provide electrical insulation between the test tank and the can lid 10 and an electrode rod, which will be described later.
電極棒11は、各液槽3の底部を貫通しその頂
部の電極が開口部近くに位置するように設けら
れ、検査位置の状態では電極が検査液面内に没し
て検査液と導通し、電源側端子12は電源の電
極に接続されている。 The electrode rod 11 is provided so that it penetrates the bottom of each liquid tank 3 and the electrode at the top is located near the opening, and in the test position, the electrode is immersed in the surface of the test liquid and is electrically conductive with the test liquid. , the power supply side terminal 12 is connected to the electrode of the power supply.
以上のように構成された検査槽1は、機枠15
に反転可能に軸支されており、モータ又はエアー
手段16により歯車17,18を介して駆動さ
れ、反転する。20は検査槽1の支持軸であると
共に検査槽1への給液パイプを兼ねている。21
は基枠15の電極端子支持台22上に設けられた
電極であり、第2図に示すように検査位置にお
いて缶蓋のシヨツダー部が各対応する電極に接
触するように配置されている。24は検査槽1の
一方の側壁に取付られたバキユームパイプであ
り、バキユームポンプ25に接続されていた。 The inspection tank 1 configured as described above has the machine frame 15
It is rotatably supported by a shaft, and is driven by a motor or air means 16 via gears 17 and 18 to reverse the rotation. Reference numeral 20 is a support shaft of the test tank 1 and also serves as a liquid supply pipe to the test tank 1. 21
are electrodes provided on the electrode terminal support base 22 of the base frame 15, and are arranged so that the shoulder portion of the can lid contacts each corresponding electrode at the inspection position, as shown in FIG. 24 is a vacuum pipe attached to one side wall of the inspection tank 1, and is connected to a vacuum pump 25.
30は、検査液タンクであり、フロートバルブ
等で液面高さが一定に保たれているる。31は検
査槽への給液パイプ32の中間部に設けられた電
磁弁であり、34はパイプ32と20を回転可能
に接続している管継手である。 30 is a test liquid tank whose liquid level is kept constant by a float valve or the like. 31 is a solenoid valve provided in the middle of the liquid supply pipe 32 to the test tank, and 34 is a pipe joint rotatably connecting the pipes 32 and 20.
以上のように構成され缶蓋内面の塗膜検査装置
によつて、缶蓋内面の塗膜不良は次のように検出
される。 With the coating film inspection apparatus for the inner surface of a can lid configured as described above, a defective coating film on the inner surface of the can lid is detected as follows.
サンプリングコンベア40によつて搬送されて
きた缶蓋10は、その端部の積重ね位置41から
1枚毎ロボツト装置43により吸引されて各液槽
3開口部の缶蓋パツド8上に順次載置される(第
3図参照)。 The can lids 10 conveyed by the sampling conveyor 40 are sucked one by one by the robot device 43 from the stacking position 41 at the end thereof and placed one by one on the can lid pads 8 at the openings of each liquid tank 3. (See Figure 3).
一方、検査液タンク30からパイプ32,20
を介して検査槽1に検査液5が供給される。第1
図において左端の液槽に供給された液は、仕切壁
2の液導通孔6を通つて各液槽3に供給され、各
液槽が一定水位に保れる。各液槽の水位は、検査
液タンク30の水位によつて規定されるが、各検
査槽1の回転時に空気導通孔7に液が接触しない
ように、液槽3の略1/3程度に供給される。 On the other hand, pipes 32 and 20 from the test liquid tank 30
A test liquid 5 is supplied to the test tank 1 through the test tank 1 . 1st
The liquid supplied to the leftmost liquid tank in the figure is supplied to each liquid tank 3 through the liquid passage hole 6 of the partition wall 2, and each liquid tank is maintained at a constant water level. The water level in each liquid tank is determined by the water level in the test liquid tank 30, but in order to prevent the liquid from coming into contact with the air passage hole 7 during rotation of each test tank 1, the water level is set at about 1/3 of the liquid tank 3. Supplied.
検査槽1に給液が終了すると電磁弁31が閉じ
て液の連通を遮断する。検査槽1への缶蓋10及
び検査液5の供給が終了すると、バキユームポン
プ25が作動し、缶蓋10を吸引保持してセツト
を終了する。 When the liquid supply to the inspection tank 1 is completed, the solenoid valve 31 closes to cut off communication of the liquid. When the supply of the can lid 10 and the test liquid 5 to the test tank 1 is completed, the vacuum pump 25 is activated to suction and hold the can lid 10 to complete the setting.
その後、モータ16が駆動され、検査槽1が第
1図の状態から180゜回転され、第2図に示す検査
位置にセツトされる。 Thereafter, the motor 16 is driven, and the test tank 1 is rotated 180 degrees from the state shown in FIG. 1, and set at the test position shown in FIG.
検査槽1の半転中、第4図イ〜ホに示すように
空気導通孔7に液槽3内の検査液が達することが
ないので、該空気導通孔7を通して検査液が液槽
3間を移動することもなく、バキユーム状態が維
持される。また、反転終了後の検査位置では、液
導通孔6も液面より上方に位置して、各液槽3の
検査液5は完全に他の液槽の検査液と隔離され、
電気的絶縁が図られる。 During half rotation of the test tank 1, the test liquid in the liquid tank 3 does not reach the air passage hole 7 as shown in FIG. The vacuum state is maintained without moving. In addition, at the test position after the inversion is completed, the liquid conduction hole 6 is also located above the liquid level, and the test liquid 5 in each liquid tank 3 is completely isolated from the test liquid in other liquid tanks.
Electrical insulation is provided.
缶蓋裏面の塗膜にピンホール等があると、電気
的絶縁が破れ、電極11−検査液5−缶蓋10
−端子21の回路で電流が流れ、図示しない検
知スイツチが作動し、塗膜不良を検出することが
できる。 If there is a pinhole or the like in the coating on the back of the can lid, the electrical insulation will be broken and the electrode 11 - test liquid 5 - can lid 10
- A current flows through the circuit of the terminal 21, and a detection switch (not shown) is activated, making it possible to detect a coating film defect.
検査データは、データ処理装置で自動的に処理
される。検査が終了すると、モータ16が再度駆
動され、検査槽1は再び第1図の状態に復帰す
る。この状態でバキユームが解除され、ロボツト
43によつて検査槽1から検査済み缶蓋10を排
除する。 The test data is automatically processed by a data processing device. When the inspection is completed, the motor 16 is driven again, and the inspection tank 1 returns to the state shown in FIG. 1 again. In this state, the vacuum is released and the inspected can lid 10 is removed from the inspection tank 1 by the robot 43.
効 果
以上のように本発明は、検査液を介して缶蓋内
面の絶縁状態を感知して塗膜不良を検出するの
で、塗膜の小さな穴でも確実に検出することがで
き信頼性が高い。また、缶蓋を検査槽の開口部に
載置するだけであるから、検査を簡単に行なうこ
とができ、かつ一度に複数個の缶蓋を同時に検査
できるので、短時間に効率的に行なうことができ
る。Effects As described above, the present invention detects paint film defects by sensing the insulation condition of the inner surface of the can lid through the test liquid, so even small holes in the paint film can be reliably detected and are highly reliable. . In addition, since the can lid is simply placed on the opening of the inspection tank, the inspection can be performed easily, and multiple can lids can be inspected at the same time, making it possible to perform the inspection quickly and efficiently. I can do it.
さらに、缶蓋のセツト及び排出に容易にロボツ
トを適用できるから、検査の自動化を図ることが
できる。 Furthermore, since a robot can be easily applied to setting and discharging can lids, inspection can be automated.
図面は本発明に係る缶蓋内面の塗膜検査装置の
実施例を示すものであり、第1図は缶蓋セツト位
置での側面図、第2図は検査位置での側面図、第
3図は平面図、第4図イ〜ホは液槽の回転状態を
示す正面断面図である。
1:検査槽、2:仕切壁、3:液槽、5:検査
液、6:液導通孔、7:空気導通孔、8:パツ
ド、10:缶蓋、11:電極棒、12:電極、
15:機枠、16:モータ、21:電極、2
5:バキユームポンプ、30:検査液タンク、3
1:電磁弁。
The drawings show an embodiment of the apparatus for inspecting a coating film on the inner surface of a can lid according to the present invention, and FIG. 1 is a side view at the can lid set position, FIG. 2 is a side view at the inspection position, and FIG. 3 is a side view at the inspection position. 4 is a plan view, and FIGS. 4A to 4E are front sectional views showing the rotating state of the liquid tank. 1: Inspection tank, 2: Partition wall, 3: Liquid tank, 5: Test liquid, 6: Liquid conduction hole, 7: Air conduction hole, 8: Pad, 10: Can lid, 11: Electrode rod, 12: Electrode,
15: Machine frame, 16: Motor, 21: Electrode, 2
5: Vacuum pump, 30: Test liquid tank, 3
1: Solenoid valve.
Claims (1)
切壁によつて複数個の液槽に区画された検査槽を
機枠に上下反転可能に軸支し、前記液槽の開口部
に缶蓋係合部を設け、前記液槽内を吸引すること
により該缶蓋係合部において缶蓋を吸引保持する
ようにし、且つ前記液槽の開口部近傍の内部空間
部に一方の電極を設けると共に、他方の電極を前
記液槽を反転したときに前記開口部に保持される
缶蓋の表面に接触可能に設けてなることを特徴と
する缶蓋内面の塗膜検査装置。1. A test tank divided into a plurality of liquid tanks by a partition wall having a test liquid passage hole and an air passage hole is rotatably supported on the machine frame so that it can be turned upside down, and a can is inserted into the opening of the liquid tank. A lid engaging portion is provided, and the can lid is suctioned and held in the can lid engaging portion by suctioning the inside of the liquid tank, and one electrode is provided in an internal space near the opening of the liquid tank. An apparatus for inspecting a coating film on the inner surface of a can lid, characterized in that the other electrode is provided so as to be able to come into contact with the surface of the can lid held in the opening when the liquid tank is turned over.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19391486A JPS6350746A (en) | 1986-08-21 | 1986-08-21 | Apparatus for inspecting coated film on inner surface of can lid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19391486A JPS6350746A (en) | 1986-08-21 | 1986-08-21 | Apparatus for inspecting coated film on inner surface of can lid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6350746A JPS6350746A (en) | 1988-03-03 |
| JPH0435705B2 true JPH0435705B2 (en) | 1992-06-11 |
Family
ID=16315841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19391486A Granted JPS6350746A (en) | 1986-08-21 | 1986-08-21 | Apparatus for inspecting coated film on inner surface of can lid |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6350746A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6895811B2 (en) * | 2001-12-14 | 2005-05-24 | Shawmut Corporation | Detection of small holes in laminates |
-
1986
- 1986-08-21 JP JP19391486A patent/JPS6350746A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6350746A (en) | 1988-03-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |