JPH0445477B2 - - Google Patents
Info
- Publication number
- JPH0445477B2 JPH0445477B2 JP14204587A JP14204587A JPH0445477B2 JP H0445477 B2 JPH0445477 B2 JP H0445477B2 JP 14204587 A JP14204587 A JP 14204587A JP 14204587 A JP14204587 A JP 14204587A JP H0445477 B2 JPH0445477 B2 JP H0445477B2
- Authority
- JP
- Japan
- Prior art keywords
- joint
- blowpipe
- ceramics
- electrode
- electrodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Ceramic Products (AREA)
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は、セラミツクスの電気接合装置、特に
電極配置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an electrical bonding device for ceramics, and particularly to an electrode arrangement.
[従来の技術]
第2図は、従来のセラミツクスの電気接合装置
を示す概略図であつて、例えば平板状の非導電性
セラミツクスを被接合体とする場合、このセラミ
ツクス1,2の接合部に、高温で導電性を有する
接着剤3を介在させた後に、電極間通電用電源1
4に接続された放電電極を兼用した吹管電極1
6,17を、この先端部と接合部との間隙が各々
10mm程度になるように対向して配設する。[Prior Art] FIG. 2 is a schematic diagram showing a conventional electrical bonding apparatus for ceramics. For example, when plate-shaped non-conductive ceramics are to be bonded, the , after interposing the adhesive 3 which is conductive at high temperature, the power supply 1 for energizing between the electrodes is applied.
Blowpipe electrode 1 which also serves as a discharge electrode connected to 4
6 and 17, the gap between this tip and the joint is
Arrange them facing each other so that they are about 10mm apart.
今、セラミツクス1,2の両側に配設した吹管
電極16,17からの燃焼性ガス炎で接合部を
850〜900℃に加熱すると共に、セラミツクスの接
合幅に応じて吹管電極16,17間に3000〜
10000Vの交流または直流電圧を印加すると、上
記加熱に伴つて接着剤3の導電性が向上すること
により、吹管電極16,17と接合部の両端部と
の間でアーク放電が発生し、数10mA程度以上の
電流が接着剤3に通電される。例えば接合幅が17
mmのセラミツクスでは、6000Vの電圧を印加する
と、0.5A程度の電流が流る。その結果、接着剤
3がジユール熱によつて高温に加熱されて、短時
間に溶融してセラミツクス1,2が強固に接合さ
れる。接合部が、ジユール熱によつて急激に加熱
されると、電気抵抗値が著しく低下して、導電性
が急増する。このために、電流を適性値に保持す
るための電極間通電電流制御装置15が必要であ
る。なお、接合部を850〜900℃に加熱する以前
に、吹管電極間に電圧を印加してもよい。 Now, the joint is heated with combustible gas flame from blowpipe electrodes 16 and 17 placed on both sides of ceramics 1 and 2.
At the same time as heating to 850 to 900°C, heat is applied between blowpipe electrodes 16 and 17 at a temperature of 3000 to
When an AC or DC voltage of 10,000V is applied, the conductivity of the adhesive 3 improves with the heating described above, and an arc discharge occurs between the blowpipe electrodes 16, 17 and both ends of the joint, resulting in an electric current of several tens of mA. A current of a certain amount or more is applied to the adhesive 3. For example, the joint width is 17
In mm ceramics, when a voltage of 6000V is applied, a current of about 0.5A flows. As a result, the adhesive 3 is heated to a high temperature by the Joule heat, melts in a short time, and the ceramics 1 and 2 are firmly joined. When the joint is rapidly heated by Joule heat, the electrical resistance value decreases significantly and the conductivity rapidly increases. For this purpose, an interelectrode current control device 15 is required to maintain the current at an appropriate value. Note that a voltage may be applied between the blowpipe electrodes before heating the joint to 850 to 900°C.
[発明が解決しようとする問題点]
しかし、電極を吹管で兼用した従来の装置で
は、ガス炎を失火させることなく正常に発火・維
持させるために、吹管電極と接合部との間隙は可
燃性ガスの種類・流量などによつて異なるが、少
なくとも10mm以上確保する必要があり、そのため
に必要とする印加電圧を高くしなければならな
い。したがつて、高電圧を印加することは、作業
上、安全上、入力電力増大の見地からも好ましい
ものではない。また、ガス炎による加熱幅が特に
上下方向に広くなり、さらにアークの指向性が不
安定であるために、接合部の上近傍において沿面
放電が起こり、その状態が持続したままで、本来
の目的である接合部に通電しない場合が発生し
た。[Problems to be Solved by the Invention] However, in conventional devices in which the blowpipe also serves as an electrode, in order to properly ignite and maintain the gas flame without causing misfire, the gap between the blowpipe electrode and the joint is flammable. Although it varies depending on the type of gas, flow rate, etc., it is necessary to ensure at least 10 mm or more, and for this purpose, the required applied voltage must be increased. Therefore, applying a high voltage is not preferable from the viewpoints of work, safety, and increase in input power. In addition, because the heating width by the gas flame becomes wider, especially in the vertical direction, and the directionality of the arc is unstable, creeping discharge occurs near the top of the joint, and this state continues, causing the original purpose to be There were cases in which current was not applied to certain joints.
[問題点を解決するための手段]
上記の問題点を解決するために、本発明におい
て、被接合体セラミツクスの接合部をガス炎によ
り加熱させる吹管と前記接合部に電圧を印加させ
る電極とを一体にして、かつ電極の先端部が吹管
の噴出口と接合部との間に配置しつつ、吹管およ
び電極を接合部に近接配置したことを特徴として
いる。[Means for Solving the Problems] In order to solve the above-mentioned problems, in the present invention, a blowpipe that heats the joint part of ceramics to be joined with a gas flame and an electrode that applies a voltage to the joint part are provided. The present invention is characterized in that the blowpipe and electrode are integrated, and the tip of the electrode is disposed between the blowpipe outlet and the joint, and the blowpipe and the electrode are placed close to the joint.
[作用および実施例]
以下、本発明を図面を参照して説明する。第1
図は、本発明の電気接合装置の一実施例を示す概
略図であつて、第2図と同様に平板状の非導電性
セラミツクスを被接合体とする場合を示してお
り、同一構成部分については同一符号を付してい
る。なお、1,2,3,14および15について
は、第2図と同様であるので省略する。第1図に
おいて、4,5は吹管であつて、この先端部と接
合部との間隙が各々10mm程度になるように対向し
て配設されている。6,7は、電極間通電用電源
14に接続された一対の棒状電極であつて、この
先端部と接合部との間隙が各々2mm程度になるよ
うに対向して配設されており、この実施例では吹
管4,5の中に棒状電極6,7が取付けられた構
造になつている。すなわち、電極の先端部は吹管
の開口部から突出している。この場合、電極につ
いては耐熱性が要求され、例えばタングステン、
カーボン、モリブデン、ハフニウム、ジルコニウ
ム、タンタル、イリジウム等が適用できる。ま
た、放電電圧を低下させるためには、この内のタ
ングステン、カーボン、ハフニウム、ジルコニウ
ムが好ましい。8,9は一対の電磁石鉄心であつ
て、セラミツクス接合部をはさむように配置さ
れ、また磁極間空隙部に電極6,7の先端部が位
置するようになつており、電極の先端部からセラ
ミツクス接合部外面にかけて強い磁界が発生す
る。10,11は、電磁石鉄心8,9を磁化する
励磁コイルであつて、セラミツクス接合部の左右
において同方向の磁界を発生するように結線され
ている。12は、励磁コイル10,11の励磁コ
イル用電極であつて、この実施例では直流電源を
用いる。[Operations and Examples] The present invention will be described below with reference to the drawings. 1st
The figure is a schematic diagram showing an embodiment of the electrical bonding device of the present invention, and similarly to FIG. are given the same reference numerals. Note that 1, 2, 3, 14, and 15 are the same as in FIG. 2, so their description will be omitted. In FIG. 1, numerals 4 and 5 are blowpipe tubes, which are disposed facing each other such that the gap between the tip and the joint is approximately 10 mm. Reference numerals 6 and 7 denote a pair of rod-shaped electrodes connected to a power source 14 for energizing between the electrodes, which are arranged facing each other so that the gap between the tip and the joint is approximately 2 mm. In the embodiment, rod-shaped electrodes 6 and 7 are attached to blowpipe tubes 4 and 5, respectively. That is, the tip of the electrode protrudes from the opening of the blowpipe. In this case, heat resistance is required for the electrode, such as tungsten,
Carbon, molybdenum, hafnium, zirconium, tantalum, iridium, etc. can be used. Among them, tungsten, carbon, hafnium, and zirconium are preferable in order to lower the discharge voltage. Reference numerals 8 and 9 denote a pair of electromagnetic cores, which are arranged to sandwich the ceramic joint, and the tips of the electrodes 6 and 7 are located in the gap between the magnetic poles, so that the ceramics can be removed from the tips of the electrodes. A strong magnetic field is generated across the outer surface of the joint. Excitation coils 10 and 11 magnetize the electromagnetic cores 8 and 9, and are connected so as to generate magnetic fields in the same direction on the left and right sides of the ceramic joint. Reference numeral 12 denotes excitation coil electrodes for the excitation coils 10 and 11, for which a DC power source is used in this embodiment.
今、セラミツクス1,2の両側に配設した吹管
4,5からの燃焼性ガス炎で接合部を850〜900℃
に加熱すると共に、電極6,7間に電圧を印加す
ると、上記加熱に伴つて接着剤3の導電性が向上
することにより、電流が電極6,7と接合部とを
通じて接着剤3に通電される。例えば接合幅が17
mmのセラミツクスでは、2000Vの交流電圧を印加
すると、0.5A程度の電流が流れる。この通電電
流I1および励磁コイルの電流I2による磁界B2の向
きが第1図に示す実線の矢印方向のときには、フ
レミング左手の法則によりローレンツ力は、第1
図における紙面背面方向となり、アークはその方
向に移動し、それにともないセラミツクス内の通
電部分も移動する。電極間の電流方向が点線の矢
印方向に反転すると、ローレンツ力の方向も反転
し、アークの移動方向および通電部の移動方向も
反転する。これの繰返しにより、セラミツクス内
の通電部分は交流周波数に同期して接合部全長に
わたつて揺動する。これによりセラミツクス接合
部全長が均一に溶融して接合される。 Now, the joint part is heated to 850 to 900℃ using combustible gas flame from blowpipe 4 and 5 installed on both sides of ceramics 1 and 2.
When heating is performed and a voltage is applied between the electrodes 6 and 7, the electrical conductivity of the adhesive 3 improves with the heating, and a current is passed through the adhesive 3 through the electrodes 6 and 7 and the joint. Ru. For example, the joint width is 17
In mm ceramics, when an AC voltage of 2000V is applied, a current of about 0.5A flows. When the direction of the magnetic field B 2 due to the current I 1 and the current I 2 of the excitation coil is in the direction of the solid arrow shown in Figure 1, the Lorentz force is
The arc moves in that direction, and the current-carrying part inside the ceramic also moves accordingly. When the direction of the current between the electrodes is reversed in the direction of the dotted arrow, the direction of the Lorentz force is also reversed, and the moving direction of the arc and the moving direction of the current-carrying part are also reversed. By repeating this, the current-carrying portion within the ceramic oscillates over the entire length of the joint in synchronization with the alternating current frequency. As a result, the entire length of the ceramic joint is uniformly melted and joined.
なお、電極間通電用電源を交流とし、励磁コイ
ル用電源を直流としたが、反対に電極間通電用電
源を直流とし、励磁コイル用電源を交流としても
よい。 In addition, although the power source for inter-electrode energization is AC and the power source for excitation coil is DC, conversely, the power source for inter-electrode energization may be DC, and the power source for excitation coil may be AC.
また、接合長が長い場合には、セラミツクスま
たは吹管および電極を適当な移動手段(図示せ
ず)で移動させながら、全面の接合を行なえばよ
い。または、吹管および電極を複数対設けること
によつて、広い範囲を同時に接合することもでき
る。 Furthermore, if the length of the bond is long, the entire surface may be bonded while moving the ceramic or the blowpipe and the electrode using an appropriate moving means (not shown). Alternatively, by providing multiple pairs of blowpipe and electrodes, a wide area can be joined simultaneously.
[発明の効果]
以上のように、本発明によれば、電極を接合部
に近接させることによつて、従来に比し印加電圧
を低減できるので、電力設備の低減、人体に対す
る安全性の向上、作業性の向上等が図られる。[Effects of the Invention] As described above, according to the present invention, by bringing the electrode close to the joint, the applied voltage can be reduced compared to the conventional method, thereby reducing power equipment and improving safety for the human body. , workability is improved, etc.
第1図は本発明の電気接合装置の一実施例を示
す概略図、第2図は従来のセラミツクスの電気接
合装置を示す概略図である。
1,2…セラミツクス、3…接着剤、4,5…
吹管、6,7…電極、14…電極間通電用電源。
FIG. 1 is a schematic diagram showing an embodiment of the electrical bonding device of the present invention, and FIG. 2 is a schematic diagram showing a conventional electrical bonding device for ceramics. 1, 2... Ceramics, 3... Adhesive, 4, 5...
Blowpipe, 6, 7...electrodes, 14...power supply for energizing between the electrodes.
Claims (1)
突合せるか、または高温において導電性を有する
接着剤を介在させてセラミツクスを突合せ、接合
部をガス炎により加熱すると共に、前記接合部に
電圧を印加することによる加熱用電流を通電して
接合するセラミツクスの電気接合装置において、
前記接合部をガス炎により加熱させる吹管と前記
接合部に電圧を印加させる電極とを一体にして、
かつ前記電極の先端部が吹管の噴出口と接合部と
の間に配置しつつ、前記吹管および電極を接合部
に近接配置したセラミツクスの電気接合装置。1 By butting ceramics that are electrically conductive at high temperatures or butting ceramics with an adhesive that is electrically conductive at high temperatures, heating the joint with a gas flame, and applying a voltage to the joint. In electrical bonding equipment for ceramics, which connects ceramics by applying a heating current,
A blowpipe for heating the joint part with a gas flame and an electrode for applying voltage to the joint part are integrated,
and a ceramic electrical joining device, wherein the tip of the electrode is disposed between the spout of the blowpipe and the joint, and the blowpipe and the electrode are arranged close to the joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14204587A JPS6311582A (en) | 1987-06-05 | 1987-06-05 | Ceramics electric joining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14204587A JPS6311582A (en) | 1987-06-05 | 1987-06-05 | Ceramics electric joining equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6311582A JPS6311582A (en) | 1988-01-19 |
| JPH0445477B2 true JPH0445477B2 (en) | 1992-07-24 |
Family
ID=15306111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14204587A Granted JPS6311582A (en) | 1987-06-05 | 1987-06-05 | Ceramics electric joining equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6311582A (en) |
-
1987
- 1987-06-05 JP JP14204587A patent/JPS6311582A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6311582A (en) | 1988-01-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term |