JPH0458422B2 - - Google Patents
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- Publication number
- JPH0458422B2 JPH0458422B2 JP61113145A JP11314586A JPH0458422B2 JP H0458422 B2 JPH0458422 B2 JP H0458422B2 JP 61113145 A JP61113145 A JP 61113145A JP 11314586 A JP11314586 A JP 11314586A JP H0458422 B2 JPH0458422 B2 JP H0458422B2
- Authority
- JP
- Japan
- Prior art keywords
- glass
- powder
- sealing
- melting point
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Glass Compositions (AREA)
Description
〔発明の目的〕
(産業上の利用分野)
本発明は封着用ガラス組成物に係り、特に照明
用ガラス部材の封着に適した封着用ガラス組成物
に関する。
(従来の技術)
一般に低融点の封着用ガラス組成物は、ガラス
セラミツクスあるいは金属の接着または被覆のた
めに使用され、PbO−B2O3系、PbO−B2O3−
ZnO系のガラス粉末またはこれに適当なフイラー
と呼ばれる金属酸化物粉末を加えた粉末組成物が
使用されている。これらの中で、通常照明に用い
られるソーダライム系ガラスあるいはカリ・ソー
ダ・鉛系ガラスの封着に適用される封着用ガラス
組成物としては、平均線膨張係数(以下αとい
う)が、88〜100×10-7/℃で、かつ融着時に管
球等のガラス部材が変形しないために450℃以上
で融着できることが要求され、特に照明用管球部
材の融着部は透明であることが望ましい。
ソーダライム系ガラスと整合的に融着しうる封
着用ガラス組成物としては、たとえば特公昭56−
7977号公報、特開昭53−17607号公報に開示され
ているものなどがある。
(発明が解決しようとする問題点)
前記、特公昭56−7977号公報記載の密封用ガラ
スは、酸化銅を含んでいるため、融着部が黒く着
色し外観上好ましくないという欠点がある。
また特開昭53−17607号公報記載の結晶性ソル
ダー・ガラスは、融着後の加工が困難であり、結
晶化に時間がかかるなど作業性の面で好ましくな
い。
一般に、低融点ガラス組成物の融点を下げよう
とすればαが大きくなる傾向があり、融着する相
手部材とのαの差がある程度大きくなると、融着
後温度降下する間に双方の収縮量の相違から融着
部にクラツクを生ずる。
したがつて、この種のガラス組成物の開発に際
しては、αの上昇を伴わずにいかにして融点を下
げるかが問題となり、これまでにも上記特公昭56
−7977号公報および特開昭53−17607号公報に記
載のガラスなど様々な低融点のガラス組成物が提
案されているが、上述したような主として照明に
用いられるガラス部材の封着に最適した低融点の
封着用ガラス組成物は実用化されていない。
本発明の目的は、450℃以下の温度で融着でき、
かつαが88〜100×10-7/℃の範囲内にある透明
な封着用ガラス組成物を提供することにある。
〔発明の構成〕
(問題点を解決するための手段と作用)
本発明は、上記目的を達成するために、PbO−
B2O3系の低融点ガラスに低膨張性の耐火性フイ
ラー粉末を混合してなり、これらの成分が、重量
%で、
低融点ガラス粉末 70〜95%
耐火性フイラー粉末 5〜30%
の範囲内にあることを特徴とする封着用ガラス組
成物である。
本発明に用いられる低融点ガラス粉末は、重量
%、PbO 75〜85%、B2O3 5〜20%、SiO2 0.5
〜5%、Al2O3 0.5〜3%、Li2O、Na2O、K2O
およびFのうち少なくとも一種を0.1〜2%から
なる組成を有し、その各成分値を限定した理由は
以下のとうりである。
PbOは、75%未満では流動性が悪く、封着時に
ガラスが被封着面を濡らさず、封着部の強度およ
び気密性が損なわれる。また85%を越えるとαが
大きくなりすぎる。
B2O3は、5%未満では溶融性が悪く、20%を
越えると流動性が悪化する。
SiO2およびAl2O3は、耐候性向上に効果がある
が、それぞれ限定範囲に満たないと耐候性改善の
効果はなく、限定範囲を越えると軟化温度が高く
なる。
Na2O、K2O、Li2OおよびFは、溶融を促進さ
せるために少なくとも一種以上添加することが望
ましいが、0.1%未満ではその効果はなく、2%
を越えるとαが大きくなる。
以上の組成を有するガラスは、370℃以下の軟
化点を有するが、このガラスのαは110〜130×
10-7/℃であり、本発明の目的とするαが88〜
100×10-7/℃程度の材料との封着に適合しない。
そこで本発明は、前記低融点ガラス粉末に低膨張
の耐火性フイラー粉末を混合して使用しαの調整
を図る。低膨張の耐火性フイラー粉末としては、
αが軟質ガラスより小さく、450℃における30分
間の熱処理によつてαが大幅に変化しないもので
あればよく、かかる特性を有するものは多種類存
在するが、中でもチタン酸鉛と珪酸ジルコニウム
が、本発明の封着用ガラス組成物の封着後のαの
調整のために有効に使用できる。なお、チタン酸
鉛と珪酸ジルコニウムは、本発明の限定範囲であ
れば、それぞれ単独で添加してもよく、両者を一
緒に添加してもよい。
前記低融点ガラス粉末と前記耐火性フイラー粉
末の混合比を限定した理由は、次のとうりであ
る。
低融点ガラス粉末は、70%未満では流動性が悪
く、95%を越えるとαが大きくなり、封着部にク
ラツクを生じる。
耐火性フイラー粉末は、5%未満ではαが大き
くなりすぎ、30%を越えると流動性が悪化し、
450%以下の温度での封着が困難となる。
(実施例)
次に本発明の実施例について説明する。表中No.
1〜4のガラス組成物は本発明の実施例、No.5の
ガラス組成物は参考例である。なお、表中の組成
は重量%で示してある。
[Object of the Invention] (Industrial Application Field) The present invention relates to a sealing glass composition, and particularly to a sealing glass composition suitable for sealing a lighting glass member. (Prior Art) Generally, low melting point sealing glass compositions are used for bonding or coating glass ceramics or metals, and are PbO-B 2 O 3- based, PbO-B 2 O 3 -
ZnO-based glass powder or a powder composition prepared by adding metal oxide powder called a suitable filler to this powder is used. Among these, sealing glass compositions that are applied to seal soda-lime glass or potash-soda-lead glass commonly used for lighting have an average linear expansion coefficient (hereinafter referred to as α) of 88 to 88. 100×10 -7 /℃, and it is required to be able to fuse at 450℃ or higher so that glass members such as tubes do not deform during fusion, and in particular, the fused portion of lighting tube members must be transparent. is desirable. As a sealing glass composition that can be consistently fused with soda lime glass, for example,
There are those disclosed in Publication No. 7977 and Japanese Patent Application Laid-open No. 17607/1983. (Problems to be Solved by the Invention) The sealing glass described in Japanese Patent Publication No. 56-7977 contains copper oxide, and therefore has the drawback that the fused portion is colored black, which is unfavorable in terms of appearance. Furthermore, the crystalline solder glass described in JP-A-53-17607 is difficult to process after fusion and takes a long time to crystallize, making it unfavorable in terms of workability. In general, if you try to lower the melting point of a low-melting point glass composition, α tends to increase, and if the difference in α between the mating material and the material to be fused becomes large to some extent, the amount of shrinkage of both materials will increase while the temperature drops after welding. Cracks occur in the fused portion due to the difference in Therefore, when developing this type of glass composition, the problem was how to lower the melting point without increasing α.
Various low-melting point glass compositions have been proposed, such as those described in Japanese Patent Publication No. 7977 and Japanese Patent Application Laid-open No. 17607/1982, but the most suitable for sealing glass members mainly used for lighting as mentioned above. A sealing glass composition with a low melting point has not been put into practical use. The object of the present invention is to be able to fuse at a temperature of 450°C or less,
The object of the present invention is to provide a transparent sealing glass composition having α in the range of 88 to 100×10 −7 /°C. [Structure of the invention] (Means and effects for solving the problems) In order to achieve the above object, the present invention
It is made by mixing B 2 O 3 type low melting point glass with low expansion refractory filler powder, and these components are: low melting point glass powder 70~95% refractory filler powder 5~30% by weight. This is a sealing glass composition characterized by being within the range of The low melting point glass powder used in the present invention has a content of PbO 75-85%, B2O3 5-20%, SiO2 0.5% by weight.
~5%, Al2O3 0.5-3 %, Li2O , Na2O , K2O
The composition has a composition consisting of 0.1 to 2% of at least one of F and F, and the reasons for limiting the values of each component are as follows. When PbO is less than 75%, fluidity is poor, and the glass does not wet the surface to be sealed during sealing, resulting in loss of strength and airtightness of the sealed portion. Moreover, if it exceeds 85%, α becomes too large. B 2 O 3 has poor meltability when it is less than 5%, and fluidity deteriorates when it exceeds 20%. SiO 2 and Al 2 O 3 are effective in improving weather resistance, but if each is below a limited range, there is no effect in improving weather resistance, and if they exceed the limited range, the softening temperature becomes high. It is desirable to add at least one of Na 2 O, K 2 O, Li 2 O, and F to promote melting, but if it is less than 0.1%, there is no effect;
When it exceeds α, α increases. Glass with the above composition has a softening point of 370℃ or less, but α of this glass is 110 to 130×
10 -7 /℃, and the objective α of the present invention is 88~
Not suitable for sealing with materials of around 100×10 -7 /℃.
Therefore, in the present invention, a low-expansion refractory filler powder is mixed with the low-melting point glass powder to adjust α. As a low expansion refractory filler powder,
It is sufficient that α is smaller than that of soft glass and that α does not change significantly after heat treatment at 450°C for 30 minutes.There are many types of materials that have such characteristics, but lead titanate and zirconium silicate are among them. It can be effectively used for adjusting α after sealing of the sealing glass composition of the present invention. Note that lead titanate and zirconium silicate may be added individually or both may be added together within the limited range of the present invention. The reason why the mixing ratio of the low melting point glass powder and the refractory filler powder is limited is as follows. When the low melting point glass powder is less than 70%, the fluidity is poor, and when it exceeds 95%, α becomes large and cracks occur in the sealed part. When the refractory filler powder is less than 5%, α becomes too large, and when it exceeds 30%, the fluidity deteriorates.
Sealing becomes difficult at temperatures below 450%. (Example) Next, an example of the present invention will be described. No. in the table
Glass compositions No. 1 to 4 are examples of the present invention, and glass composition No. 5 is a reference example. In addition, the composition in the table is shown in weight%.
【表】【table】
【表】
第1表の組成となるように各原料を秤量し混合
した後、これを白金るつぼに収容し電気炉中で、
1000℃〜1100℃に加熱し、1〜2時間撹拌しなが
ら溶融した。次いで溶融ガラスをフレーク状に成
形・冷却した後、ボールミルに入れ平均粒径10〜
15μとなるまで粉砕した。得られたガラス粉末に
同程度の粒度のチタン酸鉛または珪酸ジルコニウ
ムを表に示す量混合して封着用ガラス組成物を得
た。
得られた試料粉末をペースト状に加工して、ソ
ーダライムガラス板上に塗布し、その上に同系組
成の板ガラスをのせて乾燥固化した後、450℃で
30分間加熱して、冷却後封着状態を観察した。封
着状態および各試料のαと軟化点の測定値を第2
表に示す。[Table] After weighing and mixing each raw material so that it has the composition shown in Table 1, it is placed in a platinum crucible and heated in an electric furnace.
The mixture was heated to 1000°C to 1100°C and melted with stirring for 1 to 2 hours. Next, the molten glass is formed into flakes, cooled, and then placed in a ball mill with an average particle size of 10~
It was ground to 15μ. Lead titanate or zirconium silicate having the same particle size was mixed with the obtained glass powder in the amount shown in the table to obtain a glass composition for sealing. The obtained sample powder was processed into a paste and applied on a soda lime glass plate. A plate glass of the same composition was placed on top of it, dried and solidified, and then heated at 450℃.
After heating for 30 minutes and cooling, the sealed state was observed. The sealed state and the measured values of α and softening point of each sample were
Shown in the table.
【表】
第2表において本発明に係るNo.1〜4の試料は
αが90〜95×10-7/℃と比較的小さいにもかかわ
らず、濡れ性も良く、2枚の板ガラスと完全に連
結して接着力の十分に良好な封着部を形成した。
また封着部に失透・着色はなくクラツクの発生も
認められなかつた。これに対しNo.5の参考例の試
料は、αは十分に小さな値であるが前記封着条件
では2枚の板ガラスを封着することができず、簡
単に板ガラスがはがれてしまつた。
以上ソーダライム系ガラスとの融着について述
べてきたが、この他にもソーダライム系ガラスと
ほぼ同等のαを持つカリ・ソーダ・鉛系ガラスな
どのガラスや金属、セラミツクス等との融着に適
用できることは言うまでもない。
(発明の効果)
本発明の封着用ガラス組成物は、450℃以下の
温度で融着することができるので、特に照明に用
いられるガラスの封着に使用した場合、管球等の
ガラス部材を変形することなく封着でき、しかも
封着部が失透・着色しないので、照明の明るさや
美観を損なうことがなく、照明用ガラス部材の封
着に極めて好適した封着用ガラス組成物である。[Table] In Table 2, samples Nos. 1 to 4 according to the present invention have good wettability, even though α is relatively small at 90 to 95 A sealed portion with sufficiently good adhesive strength was formed by connecting the two.
Furthermore, there was no devitrification or discoloration in the sealed area, and no cracks were observed. On the other hand, in the sample No. 5 of Reference Example, although α was a sufficiently small value, the two sheets of glass could not be sealed under the above sealing conditions, and the glass sheets were easily peeled off. The above has described fusion with soda-lime glass, but there are also other types of fusion bonding with potash, soda, and lead-based glass, metals, and ceramics, etc., which have an α that is almost the same as soda-lime glass. Needless to say, it can be applied. (Effects of the Invention) Since the sealing glass composition of the present invention can be fused at a temperature of 450°C or lower, it is particularly suitable for sealing glass members such as tubes when used for sealing glass used in lighting. The glass composition for sealing is extremely suitable for sealing glass members for lighting because it can be sealed without deformation, and the sealed portion does not devitrify or color, so it does not impair the brightness or aesthetics of lighting.
Claims (1)
SiO2 0.5〜5%、Al2O3 0.5〜3%、Li2O、
Na2O、K2OおよびFのうち少なくとも一種を0.1
〜2%からなる組成を有する低融点ガラス粉末
と、低膨脹性の耐火性フイラー粉末とからなり、
これらの成分が重量%で、 低融点ガラス粉末 70〜95% 耐火性フイラー粉末 5〜30% の範囲内にあることを特徴とする封着用ガラス組
成物。 2 前記耐火物フイラー粉末としてチタン酸鉛、
珪酸ジルコニウムのいずれか一方または双方を添
加してなる特許請求の範囲第1項記載の封着用ガ
ラス組成物。[Claims] 1% by weight: PbO 75-85%, B 2 O 3 5-20%,
SiO2 0.5-5%, Al2O3 0.5-3 %, Li2O ,
0.1 of at least one of Na 2 O, K 2 O and F
It consists of a low melting point glass powder having a composition of ~2% and a low expansion refractory filler powder,
A sealing glass composition characterized in that these components are in the range of 70 to 95% low melting point glass powder, 5 to 30% fire resistant filler powder, in terms of weight percent. 2 Lead titanate as the refractory filler powder,
The sealing glass composition according to claim 1, which contains one or both of zirconium silicate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11314586A JPS62270440A (en) | 1986-05-16 | 1986-05-16 | Glass composition for sealing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11314586A JPS62270440A (en) | 1986-05-16 | 1986-05-16 | Glass composition for sealing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62270440A JPS62270440A (en) | 1987-11-24 |
| JPH0458422B2 true JPH0458422B2 (en) | 1992-09-17 |
Family
ID=14604710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11314586A Granted JPS62270440A (en) | 1986-05-16 | 1986-05-16 | Glass composition for sealing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62270440A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63170241A (en) * | 1987-01-08 | 1988-07-14 | Toshiba Glass Co Ltd | Glass composition for sealing |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1165336A (en) * | 1980-07-31 | 1984-04-10 | Robert A. Rita | Non-crystallizing sealing glass composition |
| JPS5939379A (en) * | 1982-08-26 | 1984-03-03 | 新神戸電機株式会社 | Exhaust collector |
| JPS60103050A (en) * | 1983-11-04 | 1985-06-07 | Futaba Corp | Glass composition for seal bonding |
-
1986
- 1986-05-16 JP JP11314586A patent/JPS62270440A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62270440A (en) | 1987-11-24 |
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