JPH046221B2 - - Google Patents
Info
- Publication number
- JPH046221B2 JPH046221B2 JP940684A JP940684A JPH046221B2 JP H046221 B2 JPH046221 B2 JP H046221B2 JP 940684 A JP940684 A JP 940684A JP 940684 A JP940684 A JP 940684A JP H046221 B2 JPH046221 B2 JP H046221B2
- Authority
- JP
- Japan
- Prior art keywords
- parts
- weight
- composition
- halogen
- styrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 38
- 229920001955 polyphenylene ether Polymers 0.000 claims description 33
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 30
- -1 poly(2,6-dimethyl-1,4-phenylene) Polymers 0.000 claims description 28
- 239000004793 Polystyrene Substances 0.000 claims description 22
- 229920002223 polystyrene Polymers 0.000 claims description 22
- 229920001577 copolymer Polymers 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 19
- 239000011347 resin Substances 0.000 claims description 19
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- 229910052736 halogen Inorganic materials 0.000 claims description 11
- 150000002367 halogens Chemical class 0.000 claims description 11
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- 239000004952 Polyamide Substances 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 7
- 229920002647 polyamide Polymers 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 239000011342 resin composition Substances 0.000 claims description 5
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 claims 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims 1
- 150000001350 alkyl halides Chemical class 0.000 claims 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 238000012360 testing method Methods 0.000 description 49
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 28
- 150000001991 dicarboxylic acids Chemical class 0.000 description 14
- 239000003063 flame retardant Substances 0.000 description 14
- 239000003921 oil Substances 0.000 description 11
- 235000019198 oils Nutrition 0.000 description 11
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 230000014759 maintenance of location Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 229920003048 styrene butadiene rubber Polymers 0.000 description 7
- 229910001369 Brass Inorganic materials 0.000 description 6
- 239000010951 brass Substances 0.000 description 6
- 239000005060 rubber Substances 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 4
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 150000001463 antimony compounds Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 229920006065 Leona® Polymers 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 101100534112 Sus scrofa SPMI gene Proteins 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910000410 antimony oxide Inorganic materials 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 229920005669 high impact polystyrene Polymers 0.000 description 2
- 239000004797 high-impact polystyrene Substances 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- BMSUWQXMTMGEOM-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-ethenylbenzene Chemical compound BrC1=C(Br)C(Br)=C(C=C)C(Br)=C1Br BMSUWQXMTMGEOM-UHFFFAOYSA-N 0.000 description 1
- AUHKVLIZXLBQSR-UHFFFAOYSA-N 1,2-dichloro-3-(1,2,2-trichloroethenyl)benzene Chemical compound ClC(Cl)=C(Cl)C1=CC=CC(Cl)=C1Cl AUHKVLIZXLBQSR-UHFFFAOYSA-N 0.000 description 1
- ICKFOGODAXJVSQ-UHFFFAOYSA-N 1,3,5-tribromo-2-ethenylbenzene Chemical compound BrC1=CC(Br)=C(C=C)C(Br)=C1 ICKFOGODAXJVSQ-UHFFFAOYSA-N 0.000 description 1
- TXFONIGDXLPYOB-UHFFFAOYSA-N 1,3,5-trichloro-2-ethenylbenzene Chemical compound ClC1=CC(Cl)=C(C=C)C(Cl)=C1 TXFONIGDXLPYOB-UHFFFAOYSA-N 0.000 description 1
- WXZMOAUBOXOPFV-UHFFFAOYSA-N 1,3-dibromo-2-ethenylbenzene Chemical compound BrC1=CC=CC(Br)=C1C=C WXZMOAUBOXOPFV-UHFFFAOYSA-N 0.000 description 1
- VJDVKNLYGQTELS-UHFFFAOYSA-N 1,3-dichloro-2-ethenyl-5-methylbenzene Chemical compound CC1=CC(Cl)=C(C=C)C(Cl)=C1 VJDVKNLYGQTELS-UHFFFAOYSA-N 0.000 description 1
- YJCVRMIJBXTMNR-UHFFFAOYSA-N 1,3-dichloro-2-ethenylbenzene Chemical compound ClC1=CC=CC(Cl)=C1C=C YJCVRMIJBXTMNR-UHFFFAOYSA-N 0.000 description 1
- CWQZIGGWSCPOPK-UHFFFAOYSA-N 1-bromoprop-1-en-2-ylbenzene Chemical compound BrC=C(C)C1=CC=CC=C1 CWQZIGGWSCPOPK-UHFFFAOYSA-N 0.000 description 1
- FQNCOLLVXRCXHU-UHFFFAOYSA-N 1-chloroprop-1-en-2-ylbenzene Chemical compound ClC=C(C)C1=CC=CC=C1 FQNCOLLVXRCXHU-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- IJAJGQIUSCYZPR-UHFFFAOYSA-N 3,5-diethyl-7-oxabicyclo[2.2.1]hepta-1(6),2,4-triene Chemical compound CCC1=C(O2)C(CC)=CC2=C1 IJAJGQIUSCYZPR-UHFFFAOYSA-N 0.000 description 1
- CXJAFLQWMOMYOW-UHFFFAOYSA-N 3-chlorofuran-2,5-dione Chemical compound ClC1=CC(=O)OC1=O CXJAFLQWMOMYOW-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- IYMZEPRSPLASMS-UHFFFAOYSA-N 3-phenylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C=2C=CC=CC=2)=C1 IYMZEPRSPLASMS-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- BLAOXJJIIHHJPQ-UHFFFAOYSA-N CC1=CC(=C(C(=C1)Br)C=C)Br Chemical compound CC1=CC(=C(C(=C1)Br)C=C)Br BLAOXJJIIHHJPQ-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 206010027146 Melanoderma Diseases 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910018286 SbF 6 Inorganic materials 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- FAPDDOBMIUGHIN-UHFFFAOYSA-K antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 description 1
- KIQKNTIOWITBBA-UHFFFAOYSA-K antimony(3+);phosphate Chemical compound [Sb+3].[O-]P([O-])([O-])=O KIQKNTIOWITBBA-UHFFFAOYSA-K 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical class [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 229910052945 inorganic sulfide Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000320 mechanical mixture Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- ZETYUTMSJWMKNQ-UHFFFAOYSA-N n,n',n'-trimethylhexane-1,6-diamine Chemical compound CNCCCCCCN(C)C ZETYUTMSJWMKNQ-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- OLYAJUIZHQSQRP-UHFFFAOYSA-N pent-2-enylbenzene Chemical compound CCC=CCC1=CC=CC=C1 OLYAJUIZHQSQRP-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- HVYVMSPIJIWUNA-UHFFFAOYSA-N triphenylstibine Chemical compound C1=CC=CC=C1[Sb](C=1C=CC=CC=1)C1=CC=CC=C1 HVYVMSPIJIWUNA-UHFFFAOYSA-N 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、耐熱性、耐油性、成形加工性に優れ
た難燃性ポリフエニレンエーテル組成物に関す
る。
ポリフエニレンエーテルは機械的性質、電気的
性質、耐熱性が優れており、しかも吸水性が小さ
く、寸法安定性が良い等の性質により、近年、非
常に注目されている樹脂である。しかし、ポリフ
エニレンエーテル樹脂単独では一般に加工性及び
衝撃強度が、劣るため多くの工業的用途において
は、ポリスチレン、あるいは、ゴム補強ポリスチ
レンとのブレンド物として使用されている。さら
にこれらポリフエニレンエーテル樹脂にポリスチ
レンを配合してなる組成物は耐油性に劣ることも
知られており、ポリフエニレンエーテル樹脂にポ
リアミド及びスチレン−無水マレイン酸共重合体
を配合することにより、耐油性を良好にせしめた
ポリフエニレンエーテル組成物が特開昭57−
36150号に提示されている。
しかし、上述のごとくポリフエニレンエーテル
樹脂に他成分を配合することにより得られた組成
物は自消性を失ない、難燃性の添加が必要となる
ことも知られている。例えば、ポリフエニレンエ
ーテル樹脂とポリスチレンの組成物に対しては、
以下の様な難燃剤に関する提示がある、特公昭49
−5220号、特公昭53−418号および特開昭53−
73248号には難燃剤として芳香族リン酸エステル
を用いる提示、また、特開昭48−39014号には芳
香族ハロゲン化物と三酸化アンチモンを用いる提
示、また、特公昭48−38768号には芳香族リン酸
エステルと芳香族ハロゲン化物および三酸化アン
チモンを併用する提示がある。しかし、これらの
提示を実行して得られる組成物はいずれも耐油性
に劣るという欠点を有していることは、上述の通
りである。さらに加えて、芳香族リン酸エステル
を添加することにより耐熱性を低下せしめる不利
が発生する。また、従来、提示された芳香族ハロ
ゲン化物は一般に熱安定性が悪く熱分解とともに
金属腐食性の酸性ガスが発生すると同時に添加し
た芳香族ハロゲン化物自身が樹脂表面にブリード
アウトする等実用上好ましくない欠点を有する。
また特開昭57−165448号にはポリフエニレンエー
テル樹脂にポリアミド及びスチレン無水マレイン
酸共重合体を配合した組成物に赤リンを添加する
提示があるが、これとても耐熱水性が充分良好と
はいいがたい。
本発明者等は、上述の難燃組成物の欠点を改良
し、ポリフエニレンエーテル樹脂を主成分とした
耐油性良好難燃組成物を得るべく鋭意検討した結
果本発明に到達したものである。
即ち、本発明は(a)ポリフエニレンエーテル樹脂
と、(b)ポリスチレン、(c)ポリアミド及び(d)スチレ
ンとα,β−不飽和ジカルボン酸の無水物およ
び/またはイミド化物との共重合体よりなる樹脂
組成物に(e)ハロゲン化ポリスチレンおよび(f)アン
チモン含有化合物を配合することにより、耐油
性、耐熱性、耐熱水性、耐金属腐食性、耐ブリー
ドアウト性のいずれの性質も良好の難燃組成物が
得られることを見出したことにより完成されたも
のである。
さらに詳しくは、本発明は、(a)ポリフエニレン
エーテル樹脂20〜70重量部、(b)ポリスチレン0〜
60重量部、(c)ポリアミド5〜70重量部、(d)スチレ
ンとα,β−不飽和ジカルボン酸の無水物およ
び/またはα,β−不飽和ジカルボン酸のイミド
化物との共重合体3〜40重量部よりなる樹脂組成
物100重量部に対して、(e)下記一般式で示される
単量体を重合してなる構造のハロゲン化ポ
The present invention relates to a flame-retardant polyphenylene ether composition that has excellent heat resistance, oil resistance, and moldability. Polyphenylene ether is a resin that has attracted much attention in recent years because of its excellent mechanical properties, electrical properties, and heat resistance, as well as its low water absorption and good dimensional stability. However, since polyphenylene ether resin alone generally has poor processability and impact strength, in many industrial applications it is used as a blend with polystyrene or rubber-reinforced polystyrene. Furthermore, it is known that compositions made by blending polystyrene into these polyphenylene ether resins have poor oil resistance. A polyphenylene ether composition with good oil resistance was published in Japanese Patent Application Laid-open No. 1983-
No. 36150. However, as mentioned above, it is also known that compositions obtained by blending other components with polyphenylene ether resin do not lose their self-extinguishing properties and require addition of flame retardant properties. For example, for a composition of polyphenylene ether resin and polystyrene,
Special Publication Publication No. 49 (1973), which has the following proposals regarding flame retardants:
-5220, Japanese Patent Publication No. 53-418 and Japanese Patent Publication No. 53-
No. 73248 proposes the use of aromatic phosphoric acid ester as a flame retardant, JP-A-48-39014 proposes the use of aromatic halides and antimony trioxide, and JP-B No. 48-38768 proposes the use of aromatic phosphoric acid esters as flame retardants. There is a proposal to use a group phosphoric acid ester in combination with an aromatic halide and antimony trioxide. However, as mentioned above, the compositions obtained by carrying out these suggestions all have the drawback of poor oil resistance. In addition, the addition of aromatic phosphate esters has the disadvantage of lowering heat resistance. In addition, the aromatic halides that have been proposed in the past generally have poor thermal stability and are undesirable in practical terms, such as when they are thermally decomposed, metal-corrosive acid gas is generated, and at the same time, the added aromatic halides themselves bleed out onto the resin surface. It has its drawbacks.
Furthermore, JP-A No. 57-165448 proposes adding red phosphorus to a composition containing polyphenylene ether resin, polyamide, and styrene-maleic anhydride copolymer, but this method does not have sufficiently good hot water resistance. It's hard to say. The present inventors have arrived at the present invention as a result of extensive studies aimed at improving the drawbacks of the above-mentioned flame retardant compositions and obtaining a flame retardant composition with good oil resistance that is mainly composed of polyphenylene ether resin. . That is, the present invention is a copolymer of (a) polyphenylene ether resin, (b) polystyrene, (c) polyamide, and (d) anhydride and/or imidized product of styrene and α,β-unsaturated dicarboxylic acid. By blending (e) halogenated polystyrene and (f) antimony-containing compound into the resin composition, it has good oil resistance, heat resistance, hot water resistance, metal corrosion resistance, and bleed-out resistance. The invention was completed by the discovery that a flame retardant composition of the following could be obtained. More specifically, the present invention comprises (a) 20 to 70 parts by weight of polyphenylene ether resin, (b) 0 to 70 parts by weight of polystyrene.
60 parts by weight, (c) 5 to 70 parts by weight of polyamide, (d) Copolymer of styrene and anhydride of α,β-unsaturated dicarboxylic acid and/or imidide of α,β-unsaturated dicarboxylic acid 3 -40 parts by weight of the resin composition, (e) a halogenated polymer having a structure obtained by polymerizing a monomer represented by the following general formula.
【式】
(但しRは水素、ハロゲン、低級アルキル、ハ
ロゲン化低級アルキルであり、X1〜X5はビニル、
ハロゲン、水素、低級アルキルハロゲン化低級ア
ルキルのいずれかであり、X1〜X5の少なくとも
一つはハロゲンである)
リスチレン3〜40重量部、(f)アンチモン含有化合
物0〜20重量部を添加してなる組成物を提供する
ものである。
本発明にいうポリフエニレンエーテル樹脂と
は、〔〕または〔〕の一般式で[Formula] (where R is hydrogen, halogen, lower alkyl, or halogenated lower alkyl, and X 1 to X 5 are vinyl,
halogen, hydrogen, lower alkyl halogenated lower alkyl, and at least one of X 1 to X 5 is a halogen) 3 to 40 parts by weight of listyrene and (f) 0 to 20 parts by weight of an antimony-containing compound are added. The present invention provides a composition comprising: The polyphenylene ether resin referred to in the present invention has the general formula [] or [].
【式】【formula】
【式】
(R1,R2,R3,R4,R5及びR6は同一又は異る
tert−ブチル基を除く炭素数1〜4のアルキル、
アリール基、ハロゲン原子又は水素原子などであ
り、R5及びR6は同時に水素原子ではない)
表わされるくり返し単位を有する単独重合体ある
いは共重合体をあらわし、製法は特に限定しない
が、例えば銅、マンガンの錯体の存在下に原料フ
エノールを酸素と反応させることにより得ること
ができる。
本発明に使用しうるポリフエニレンエーテル樹
脂の具体例としては、ポリ(2,6−ジメチル−
1,4−フエニレン)エーテル、ポリ(2,6−
ジエチル−1,4−フエニレンフエーテル、ポリ
(2,6−ジクロル−1,4−フエニレン)エー
テル、ポリ(2,6−ジブロム−1,4−フエニ
レン)エーテル、ポリ(2−メチル−6−エチル
−1,4−フエニレン)エーテル、ポリ(2−ク
ロル−6−メチル−1,4−フエニレン)エーテ
ル、ポリ(2−メチル−6−イソプロピル−1,
4−フエニレン)エーテル、ポリ(2,6−ジ−
n−プロピル−1,4−フエニレン)エーテル、
ポリ(2−クロル−6−ブロム−1,4−フエニ
レン)エーテル、ポリ(2−クロル−6−エチル
−1,4−フエニレン)エーテル、ポリ(2−ク
ロル−6−エチル−1,4−フエニレン)エーテ
ル、ポリ(2−メチル−1,4−フエニレン)エ
ーテル、ポリ(2−フエニル−1,4−フエニレ
ン)エーテル、ポリ(2−メチル−6−フエニル
−1,4−フエニレン)エーテル、ポリ(2−ブ
ロム−6−フエニル−1,4−フエニレン)エー
テル及び2,3−6−トリメチルフエノール等の
アルキル置換フエノールと例えば0−クレゾール
等を共重合して得られるポリフエニレンエーテル
樹脂を主体としてなるポリフエニレンエーテル共
重合体等があげられる。更にはこれらにスチレン
を主成分とする単量体をグラフトせしめたもので
もよい。
ポリフエニレンエーテル樹脂は20〜70重量部の
範囲で用いる。20重量部未満では本発明の目的で
ある耐熱性、耐熱水性が良好とはならない。ま
た、70重量部を越える場合は、加工性の低下が大
きくなり好ましくない。
本発明に用いるポリスチレンは、ゴム補強ポリ
スチレン及び非ゴム補強ポリスチレンのいずれで
もよい。ゴム補強ポリスチレンとしてはポリブタ
ジエン、スチレン−ブタジエン共重合体、ポリア
クリル酸エステル、エチレン−プロピレン−エチ
リデン共重合体等ゴムの存在下にスチレンを重合
させて得られる、いわゆるハイインパクトポリス
チレンが通常使用されるが、ポリスチレンにポリ
ブタジエン、スチレン−ブタジエン共重合体、ス
チレンブタジエンブロツク共重合体および/また
はその水素添加物、エチレンプロピレン共重合
体、エチレン−プロピレン−エチリデンノルボル
ネンターポリマー、ポリブテンゴム、アクリロニ
トリル−ブタジエン共重合体、ポリイソプレン、
天然ゴム、ポリエステルエラストマー等のゴム状
弾性体を単独または2種類以上を機械的に混合物
したものでもよい。また、本発明におけるポリス
チレンを構成する成分の一部として、オルトメチ
ルスチレン、パラメチルスチレン、クロルスチレ
ン、エチルビニルトルエン等いわゆるスチレン系
化合物が含まれていてもよい。
ポリスチレンは60重量部以下で用いられ、60重
量部をこえると、耐熱性が低下するとともに、有
機溶剤等により膨潤しやすくなり好ましくない。
本発明に用いるポリアミドは、例えば、ナイロ
ン6、ナイロン66、ナイロン610、ナイロン11、
ナイロン12、トリメチルヘキサメチレンジアミン
とテレフタル酸の共重合体およびそれらの変性品
を単独あるいは2種以上で用いることができる。
ポリアミドは5〜70重量部で用いられる。5重
量部未満では、耐油性良好とはならず、また70重
量部をこえると、耐熱性、耐衝撃強度が低下し好
ましくない。
本発明に用いられるスチレンとα,β−不飽和
ジカルボン酸の無水物および/または不飽和ジカ
ルボン酸のイミド化物との共重合体は非ゴム補強
共重合体であつてもゴム補強共重合体であつても
使用出来る。α,β−不飽和ジカルボン酸無水物
はスチレンと共重合できるものであればよく、無
水マレイン酸、クロロ無水マレイン酸、無水シト
ラコン酸、ブテニル無水コハク酸、テトラヒドロ
無水フタル酸等である。不飽和ジカルボン酸のイ
ミド化物との共重合体はスチレンとイミド化物を
直接共重合しても良いが、スチレン酸無水物との
共重合体をアンモニア、および/または第1級ア
ミンと反応させてイミド化させることもできる。
また構成成分として、スチレンおよびα,β−不
飽和ジカルボン酸の無水物および/またはα,β
−不飽和ジカルボン酸のイミド化物と共重合可能
な他の単量体、例えば、メタアクリル酸エステ
ル、アクリル酸エステル、アクリル酸、メタアク
リル酸、ビニルシアン化合物及びスチレン以外の
スチレン系化合物等を一種または二種以上導入し
てもよい。
ゴム補強体を得るには、ポリブタジエン、スチ
レンブタジエン共重合体、水素化スチレンブタジ
エン共重合体、アクリロニトリル−ブタジエン共
重合体、エチレン−プロピレン共重合体、ポリア
クリル酸エステル、ポリイソプレン、天然ゴム等
のゴム状弾性体の存在下に上記単量体を重合させ
るか、あるいはこれ等のゴム状弾性体を機械的に
混合させてもよい。
好適な共重合体の例としてはスチレン無水マレ
イン酸共重合体、スチレン無水マレイン酸−メタ
アクリル酸メチル共重合体、スチレン−マレイミ
ド共重合体、スチレン−Nフエニルマレイミド共
重合体およびこれらのゴム補強体があげられる。
スチレンとα,β−不飽和ジカルボン酸の無水
物および/またはα,β−不飽和ジカルボン酸の
イミド化物は3〜40重量部で用いられる。3重量
部未満では、最終組成物に於て、良好の相溶状態
とはならないため、剥離現象を起す等脆いものと
なつてしまい好ましくない。また40重量部を越え
ると最終組成物の成形加工性が低下して好ましく
ない。
本発明に用いるハロゲン化ポリスチレンはオリ
ゴマーといわれる低分子量のものから三次元構造
の無限大の分子量のものまで広く用いることがで
き、下記一般式の単量体により得られる重合体で
あり、あらかじめハロゲン化されたスチレン系単
量体を重合してもよく、スチレン系単量体を重合
させた後ハロゲン化したものでもよく、一種また
は二種以上で用いることが出来る。[Formula] (R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are the same or different
Alkyl having 1 to 4 carbon atoms excluding tert-butyl group,
(Aryl group, halogen atom, hydrogen atom, etc., and R 5 and R 6 are not hydrogen atoms at the same time) represents a homopolymer or copolymer having a repeating unit represented by It can be obtained by reacting raw material phenol with oxygen in the presence of a manganese complex. Specific examples of polyphenylene ether resins that can be used in the present invention include poly(2,6-dimethyl-
1,4-phenylene)ether, poly(2,6-
Diethyl-1,4-phenylene ether, poly(2,6-dichloro-1,4-phenylene) ether, poly(2,6-dibromo-1,4-phenylene) ether, poly(2-methyl-6) -ethyl-1,4-phenylene) ether, poly(2-chloro-6-methyl-1,4-phenylene) ether, poly(2-methyl-6-isopropyl-1,
4-phenylene)ether, poly(2,6-di-
n-propyl-1,4-phenylene) ether,
Poly(2-chloro-6-bromo-1,4-phenylene) ether, poly(2-chloro-6-ethyl-1,4-phenylene) ether, poly(2-chloro-6-ethyl-1,4- phenylene) ether, poly(2-methyl-1,4-phenylene) ether, poly(2-phenyl-1,4-phenylene) ether, poly(2-methyl-6-phenyl-1,4-phenylene) ether, A polyphenylene ether resin obtained by copolymerizing an alkyl-substituted phenol such as poly(2-bromo-6-phenyl-1,4-phenylene)ether and 2,3-6-trimethylphenol with, for example, 0-cresol. Examples include polyphenylene ether copolymer as a main component. Furthermore, these may be grafted with a monomer mainly composed of styrene. The polyphenylene ether resin is used in an amount of 20 to 70 parts by weight. If the amount is less than 20 parts by weight, the heat resistance and hot water resistance, which are the objectives of the present invention, will not be good. Moreover, if it exceeds 70 parts by weight, it is not preferable because the processability is greatly reduced. The polystyrene used in the present invention may be either rubber-reinforced polystyrene or non-rubber-reinforced polystyrene. As the rubber-reinforced polystyrene, so-called high-impact polystyrene, which is obtained by polymerizing styrene in the presence of rubber such as polybutadiene, styrene-butadiene copolymer, polyacrylic ester, and ethylene-propylene-ethylidene copolymer, is usually used. However, polystyrene, polybutadiene, styrene-butadiene copolymer, styrene-butadiene block copolymer and/or its hydrogenated product, ethylene-propylene copolymer, ethylene-propylene-ethylidene norbornene terpolymer, polybutene rubber, acrylonitrile-butadiene copolymer Combined, polyisoprene,
Rubber-like elastic bodies such as natural rubber and polyester elastomer may be used alone or in a mechanical mixture of two or more types. In addition, so-called styrene compounds such as orthomethylstyrene, paramethylstyrene, chlorostyrene, and ethylvinyltoluene may be included as a part of the components constituting the polystyrene in the present invention. Polystyrene is used in an amount of 60 parts by weight or less; if it exceeds 60 parts by weight, heat resistance decreases and it becomes easily swollen by organic solvents, etc., which is not preferable. Examples of the polyamide used in the present invention include nylon 6, nylon 66, nylon 610, nylon 11,
Nylon 12, a copolymer of trimethylhexamethylene diamine and terephthalic acid, and modified products thereof can be used alone or in combination of two or more. The polyamide is used in an amount of 5 to 70 parts by weight. If it is less than 5 parts by weight, oil resistance will not be good, and if it exceeds 70 parts by weight, heat resistance and impact strength will decrease, which is not preferable. The copolymer of styrene and α,β-unsaturated dicarboxylic acid anhydride and/or unsaturated dicarboxylic acid imidide used in the present invention is not a rubber-reinforced copolymer even if it is a non-rubber reinforced copolymer. It can be used even if The α,β-unsaturated dicarboxylic acid anhydride may be any anhydride as long as it can be copolymerized with styrene, such as maleic anhydride, chloromaleic anhydride, citraconic anhydride, butenylsuccinic anhydride, and tetrahydrophthalic anhydride. A copolymer of an unsaturated dicarboxylic acid with an imidide may be obtained by directly copolymerizing styrene and an imide, but a copolymer with a styrene anhydride may be reacted with ammonia and/or a primary amine. It can also be imidized.
In addition, as a constituent component, styrene and anhydride of α,β-unsaturated dicarboxylic acid and/or α,β
- Other monomers copolymerizable with imidized unsaturated dicarboxylic acids, such as methacrylic esters, acrylic esters, acrylic acid, methacrylic acid, vinyl cyanide compounds, and styrene compounds other than styrene, etc. Alternatively, two or more types may be introduced. To obtain the rubber reinforcement, polybutadiene, styrene-butadiene copolymer, hydrogenated styrene-butadiene copolymer, acrylonitrile-butadiene copolymer, ethylene-propylene copolymer, polyacrylic acid ester, polyisoprene, natural rubber, etc. The above monomers may be polymerized in the presence of a rubbery elastic material, or these rubbery elastic materials may be mechanically mixed. Examples of suitable copolymers include styrene maleic anhydride copolymer, styrene maleic anhydride-methyl methacrylate copolymer, styrene-maleimide copolymer, styrene-N phenylmaleimide copolymer, and rubbers thereof. Reinforcements can be given. The anhydride of styrene and α,β-unsaturated dicarboxylic acid and/or the imide of α,β-unsaturated dicarboxylic acid are used in an amount of 3 to 40 parts by weight. If the amount is less than 3 parts by weight, the final composition will not be in a good compatibility state, resulting in a brittle product that may cause peeling phenomena, which is not preferable. Moreover, if it exceeds 40 parts by weight, the molding processability of the final composition deteriorates, which is undesirable. The halogenated polystyrene used in the present invention can be widely used, ranging from low molecular weight ones called oligomers to infinite molecular weight ones with a three-dimensional structure. A styrenic monomer may be polymerized, or a styrene monomer may be polymerized and then halogenated, and one or more types can be used.
【式】
(但し、Rは水素、ハロゲン、低級アルキル、
ハロゲン化低級アルキルであり、X1〜X5はビニ
ル、ハロゲン、水素、低級アルキル、低級ハロゲ
ン化アルキルのいずれかであり、X1〜X5の少な
くとも一つはハロゲンである)
ハロゲン化ポリスチレンを構成する単量体の具
体例としては、クロロスチレン、ブロモスチレ
ン、2,6−ジクロロスチレン、2,6−ジブロ
モスチレン、2,4,6−トリブロモスチレン、
2,4,6−トリクロロスチレン、α−メチル−
クロロスチレン、α−メチル−ブロモスチレン、
2,6−ジクロロ−4−メチルスチレン、2,6
−ジブロモ−4−メチルスチレン、ペンタクロロ
スチレン、ペンタブロモスチレン、2,6−ブロ
モ−1,4−ジビニルベンゼン等があげられる。
特に好適なハロゲンは臭素である。
ハロゲン化ポリスチレンの添加量は目標とする
難燃性の程度により決定されるが通常、ポリフエ
ニレンエーテル樹脂、ポリスチレン、ポリアミ
ド、スチレンとα,β−不飽和ジカルボン酸の無
水物および/またはα,β−不飽和ジカルボン酸
のイミド化物との共重合体よりなる樹脂組成物
100重量部に対し、3〜40重量部添加する。3重
量部未満では難燃効果はほとんど得られず、ま
た、40重量部を越えても効果が増大するというこ
とはない。
本発明に用いるアンチモン化合物は無機でも、
有機でも使用できる。例えば酸化アンチモン、塩
化アンチモン、リン酸アンチモン、KSb(OH)6,
NH4SbF6,SbS3KSb酒石酸塩、Sbカプロン酸
塩、Sb(OCH2CH3)3,Sbポリメチレングリコレ
ート、トリフエニルアンチモン等がある。特に好
ましいアンチモン化合物は酸化アンチモンであ
る。
アンチモン化合物の添加量は目標とする難燃性
の程度により決定されるが、上述ポリフエニレン
エーテル樹脂を主成分とする樹脂組成物100重量
部に対し0〜20重量部添加する。20重量部をこえ
て添加しても、さらにその効果が上昇するという
ことはない。
本発明の組成物には目的に応じて、従来公知の
難燃剤、例えばAl(OH)3等の無機系難燃剤、リ
ン酸エステル、メラミン系難燃剤等の有機系難燃
剤を併用することが出来る。
また本発明の組成物は従来公知の添加剤、例え
ばポリブテン、低分子量ポリエチレン、ミネラル
オイル、エポキシ化大豆油、ポリエチレングリコ
ール、脂肪酸エステル類等の可塑剤、亜リン酸エ
ステル類、ヒンダードフエノール類、アルカノー
ルアミン類、酸アミド類、ジチオカルバミン酸金
属塩類、無機硫化物類、金属酸化物類等の安定
剤、各種紫外線吸収剤、着色剤、離型剤等を一種
または二種以上添加することができる。
さらに本発明の組成物には補強用充填剤を添加
することが出来、非常に高い剛性、耐熱性を有す
る充填剤含有組成物を得ることが出来る。充填剤
としては、ガラス繊維、炭素繊維、各種金属繊
維、各種金属フレイク、アスベスト、ウオラスト
ナイト、炭酸カルシウム、タルク、雲母、酸化亜
鉛、チタン酸カリウム、酸化チタン、ガラスビー
ズなどを用いることができる。充填剤として炭素
繊維等の導電性充填剤を選べば、導電性、電磁波
シールド性等の機能を付与できることは、本発明
の組成物においても例外ではない。
本発明の組成物を得る方法としては、押出機、
ニーダー、ロールミキサー、バンバリーミキサー
等で溶融混合する方法を用いる。溶融混合する場
合、全成分を同時に混合してもよいが、あらかじ
め、いくつかの成分を混合しておいた後、残成分
を加えて混合してもよい。
以下本発明の実施例をもつて説明するが、本発
明は以下の実施例により限定されるものではな
い。
本実施例中、部は重量部を示す。また物性値は
下記の方法により測定した。
耐熱性:厚さ1/4″の射出成形試験片を使用しJIS
−K7207に従つて荷重18.6Kg/cm2で加熱変形
温度(以下H.D.T.と略記する)を測定した。
加工性:280℃、10Kg荷重におけるメルトフロー
レート(以下M.F.R.と略記する)を測定し
た。
衝撃強さ:厚さ1/8″の射出成形試験片を使用し
ASTM−D−638に従つてノツチ付アイゾツ
ト衝撃強さを測定した(測定温度23℃)。
燃焼性:厚さ1/16″の射出成形試験片を使用し、
UL−94垂直燃焼試験を行つた。
耐熱水性:アイゾツト衝撃試験用試験片を沸水中
に500時間浸漬した後の試験片の外観の変化
と、アイゾツト衝撃強さの低下度合(浸漬前
の値に対する保持率%)で判定した。
ブリード試験:100℃のギヤーオーブン中に厚さ
1/8″の射出成形試験片を500時間放置した後、
試験片表面のブリードアウト発生の有無を観
察した。
対金属腐食性:ブリード試験用試験片に厚さ1mm
の真ちゆう板を密着させこれをクランプで止
めたものを100℃のギヤーオーブン中に500時
間放置した後、真ちゆう板の試験片接触面の
変化の有無を観察した。
耐油性:アイゾツト衝撃試験用試験片をシクロヘ
キサン中に24時間浸漬した後の試験片の外観
変化と、アイゾツト衝撃強さの低下度合(浸
漬前の値に対する保持率%)で判定した。
また本実施例中で使用した原料は以下の通りで
ある。
ポリフエニレンエーテル:ηsp/c=0.60(クロロ
ホルム5%溶液)のポリ(2,6−ジメチル
フエニレン−1,4−エーテル)。(以下
PPEと略記する)
スタイロンQH405:旭化成工業(株)製ハイインパ
クトポリスチレン
スタイロン685:旭化成工業(株)製ポリスチレン
ダイラーク#232:ARCOポリマー社製スチレン
−無水マレイン酸共重合体(無水マレイン酸
含量10%)
ダイラーク#332:同上(無水マレイン酸含量15
%)
ダイラーク#250:ARCOポリマー社製ゴム補強
スチレン−無水マレイン酸共重合体
スチレン−N−フエニルマレイミド共重合体:N
−フエニル−マレイミド含量10%のものを試
作重合して使用した(以下SPMIと略記す
る)
アミラン#1017:東レ(株)製ナイロン6
レオナ1300S:旭化成工業(株)製ナイロン66
KRATON−G1650:SHELL社製水素添加化ス
チレンブタジエンブロツク共重合体
タフプレン:旭化成工業(株)製スチレン−ブタジエ
ンブロツク共重合体
パイロチエツク68PB:日産フエロ有機化学(株)製
ポリ(2,4,6−トリブロムスチレン)
EB−800:松永化学(株)製架橋型ポリスチレンのブ
ロム化物
デカブロ:松永化学(株)製デカブロモジフエニルエ
ーテル
ノーバレツト120:燐化学工業(株)製赤リン三酸化
アンチモン
スミライザーBHT:住友化学(株)製2,6−ジタ
ーシヤリーブチル−4−メチルフエノール
(実施例 1)
PPE30部、スタイロンQH405 20部、スタイロ
ン685 10部、ダイラーク#232 10部、アミラン
#1017 30部、パイロチエツク68PB 12部、三酸
化アンチモン3部をドラムブレンダーで均一に混
合した後、30mm2軸押出機を用い280℃で押出し
造粒を行ない、組成物ペレツトを得た。これを5
オンス射出成形機を用いて280℃で射出成形し、
試験片を得、試験に供し、以下の結果を得た。
H.D.T.115℃、M.F.R.6.2g/10分、アイゾツ
ト衝撃強さ18Kg/cm難燃性ランクV−1であつ
た。また沸水中に500時間浸漬後、試験片表面に
変化は観察されず、アイゾツト衝撃強さは16.2
Kg・cm/cm(保持率90%)と高い値を示してい
た。またシクロヘキサンによる耐油性試験に供し
た後も試験片表面にはクラツク発性膨、潤等の変
化は、観察されず、アイゾツト衝撃強さは17.3
Kg・cm/cm(保持率96%)と高い値を示してい
た。また、100℃のギヤオーブン中に試験片を500
時間放置した後、試験片表面を観察したが、何何
ら変化は認められなかつた。また、試験片に真ち
ゆう板を定着させ、これを、100℃のギヤオーブ
ン中に500時間放置した後真ちゆう板表面を観察
したが、変色等の変化は認められなかつた。
(実施例 2)
PPE60部、スタイロンQH405 10部、ダイラー
ク#232 10部、アミラン#1017 20部、パイロチ
エツク68PB 12部、三酸化アンチモン3部を実施
例1の方法で押出し造粒を行ない、成形した後試
験に供した。結果は以下の様であつ。
H.D.T.144℃、MFR2.0g/10分、アイゾツト
衝撃強さ21Kg・cm/cm難燃ランクV−1、耐熱水
試験:試験片表面に変化なし、アイゾツト衝撃強
さ20.5Kg・cm/cm(保持率98%)、耐油性試験:
試験片表面に変化なし、アイゾツト衝撃強さ18.4
Kg・cm/cm(保持率92%)、ブリード試験:変化
なし、対金属腐食試験:真ちゆう板表面変化なし
(実施例 3)
実施例1に於いてダイラーク#232をダイラー
ク#332にパイロチエツク68PBを、EB800に置き
替え実施例1と同様の評価に供し表−1の結果を
得た。
(実施例 4)
実施例1に於いてダイラーク#232をダイラー
ク#250にパイロチエツク68PBをEB800に置き替
え実施例1と同様の試験に供し表−1の結果を得
た。
(実施例 5)
実施例1に於いてアミラン#1017をレオナ
1300Sに置き替え、実施例1と同様の試験に供し
表−1の結果を得た。
(実施例 6)
PPE30部、ダイラーク#232 17部、アミラン
#1017 50部、KRATON1650 3部、パイロチエ
ツク68PB 35部、三酸化アンチモン10部を実施例
1と同様の方法で押出し造粒し、成形した後試験
に供し表−2の結果を得た。
(実施例 7)
PPE 30部、スタイロンQH405 2部、ダイラ
ーク#232 35部、アミラン#1017 30部、
KRATON1650 3部、パイロチエツク68PB12
部、三酸化アンチモン3部を実施例1と同様の方
法で押出し造粒し、成形した後試験に供し表−2
の結果を得た。
(実施例 8)
実施例1に於て、パイロチエツク68PB 12部、
三酸化アンチモン3部をパイロチエツク68PB 35
部に置き替え、実施例1と同様の試験に供し表−
2の結果を得た。
(実施例 9)
PPE60部、QH405 12部、ダイラーク#232 5
部、アミラン#1017 10部、タフプレン3部、パ
イロチエツク68PB7部、三酸化アンチモン5部、
スミライザーBHT0.1部を実施例1と同様の方法
で押出し造粒し、成形した後、試験に供し、表−
2の結果を得た。
(実施例 10)
実施例1に於いて、ダイラーク#232をSPMI
に置き替え実施例1と同様試験に供し、表−2の
結果を得た。
(実施例 11)
PPE40部、スタイロン685 15部、ダイラーク
#232 15部、アミラン#1017 30部、パイロチエ
ツク68PB、三酸化アンチモン3部を実施例1と
同様の方法で押出し造粒し、成形した後試験に供
し表−2の結果を得た。
(比較例 1)
PPE75部、ダイラーク#232 5部、アミラン
#1017 20部、パイロチエツク68PB 12部、三酸
化アンチモン3部を実施例1の方法で押出造粒
し、得られた組成物のM.F.R.を測定した所、0.4
g/10分ときわめて低い値であつた。
(比較例 2)
実施例1に於てPPE30部、アミラン#1017 30
部をPPE10部、アミラン#1017に置き替えて試
験に供した、結果は表−3の通りであつた。すな
わち、H.D.T.が、70℃ときわめて低いものとな
り、さらに耐熱水試験に供した試験片は変形して
いた。
(比較例 3)
実施例1に於いてスタイロンQH405 20部、ダ
イラーク#232 10部をスタイロンQH405 28部、
ダイラーク#232 2部に置き替え試験に供し表−
3の結果を得た。アイゾツト衝撃強さは5.2Kg・
cm/cmと低い値しか得られず、試験片の破断面に
は剥離現象が観察された。
(比較例 4)
実施例1に於てパイロチエツク68PB 12部、三
酸化アンチモン3部をパイロチエツク2部に置き
替え試験に供し、表−3の結果を得た。難燃性の
組成物が得られなかつた。
(比較例 5)
実施例1に於いてスタイロンQH405 20部、ス
タイロン685 10部、ダイラーク#232 10部、アミ
ラン#1017 30部をダイラーク#232 45部、アミ
ラン#1017 20部、KRATON1650 5部に置き替
え、実施例1の方法で押出造粒し得られた組成物
のM.F.Rを測定した所0.7g/10分ときわめて低
い数値であつた。
(比較例 6)
実施例1に於いてQH405 20部、アミラン
#1017 30部をスタイロンQH405 46部、アミラ
ン#1017 4部に置き替えて、試験に供し表−4
の結果を得た。耐油性テストに供した試験片には
クラツクが発生しており、該試験片のアイゾツト
衝撃強さも10.8Kg・cm/cm(保持率57%)と大巾
に低下した。
(比較例 7)
実施例1に於いてパイロチエツク12部をデカブ
ロ12部に置き替え試験片に供し表−4の結果を得
た。ブリード試験に供した試験片表面は白色の微
粉末により白く変化していた、この白色微粉末は
指でこすると取れた。また、対金属腐食試験に供
した真ちゆう板の樹脂と密着させていた面は黒つ
ぽく変色していた。
(比較例 8)
実施例1に於いて、パイロチエツク68PB 12
部、三酸化アンチモン3部をノーバレツト120 3
部に置き替えて試験に供し表−4の結果を得た。
耐熱水性試験に供した試験片表面には細かいつぶ
状のふくらみが多数発生し、該試験片のアイゾツ
ト衝撃強さは8.4Kg・cm/cm(保持率56%)と大
巾に低下していた。
(比較例 9)
PPE15部、ダイラーク#232 5部、アミラン
#1017 80部、パイロチエツク68PB 12部、三酸
化アンチモン3部を実施例1の方法で押出し造粒
し、試験に供し、表−4の結果を得た。H.D.Tが
80℃と低く、アイゾツト衝撃強さも3.0ときわめ
て低いものであつた。また耐熱水性試験に供した
試験片か変形していた。[Formula] (where R is hydrogen, halogen, lower alkyl,
halogenated lower alkyl, X 1 to X 5 are vinyl, halogen, hydrogen, lower alkyl, or lower halogenated alkyl, and at least one of X 1 to X 5 is a halogen) halogenated polystyrene Specific examples of the constituent monomers include chlorostyrene, bromostyrene, 2,6-dichlorostyrene, 2,6-dibromostyrene, 2,4,6-tribromostyrene,
2,4,6-trichlorostyrene, α-methyl-
Chlorostyrene, α-methyl-bromostyrene,
2,6-dichloro-4-methylstyrene, 2,6
-dibromo-4-methylstyrene, pentachlorostyrene, pentabromostyrene, 2,6-bromo-1,4-divinylbenzene, and the like.
A particularly preferred halogen is bromine. The amount of halogenated polystyrene added is determined depending on the target degree of flame retardancy, but usually polyphenylene ether resin, polystyrene, polyamide, styrene and anhydride of α,β-unsaturated dicarboxylic acid and/or α,β-unsaturated dicarboxylic acid, Resin composition consisting of a copolymer of β-unsaturated dicarboxylic acid with imidide
Add 3 to 40 parts by weight per 100 parts by weight. If the amount is less than 3 parts by weight, almost no flame retardant effect will be obtained, and if it exceeds 40 parts by weight, the effect will not increase. The antimony compound used in the present invention may be inorganic or
Can also be used organically. For example, antimony oxide, antimony chloride, antimony phosphate, KSb(OH) 6 ,
Examples include NH 4 SbF 6 , SbS 3 KSb tartrate, Sb caproate, Sb (OCH 2 CH 3 ) 3 , Sb polymethylene glycolate, and triphenyl antimony. A particularly preferred antimony compound is antimony oxide. The amount of the antimony compound to be added is determined depending on the target degree of flame retardancy, but it is added in an amount of 0 to 20 parts by weight per 100 parts by weight of the resin composition whose main component is the above-mentioned polyphenylene ether resin. Even if more than 20 parts by weight is added, the effect will not further increase. Depending on the purpose, the composition of the present invention may contain conventionally known flame retardants such as inorganic flame retardants such as Al(OH) 3 , organic flame retardants such as phosphoric acid esters, and melamine flame retardants. I can do it. The composition of the present invention may also contain conventionally known additives, such as polybutene, low molecular weight polyethylene, mineral oil, epoxidized soybean oil, polyethylene glycol, plasticizers such as fatty acid esters, phosphorous esters, hindered phenols, One or more stabilizers such as alkanolamines, acid amides, dithiocarbamic acid metal salts, inorganic sulfides, and metal oxides, various ultraviolet absorbers, colorants, mold release agents, etc. can be added. . Furthermore, a reinforcing filler can be added to the composition of the present invention, and a filler-containing composition having extremely high rigidity and heat resistance can be obtained. As the filler, glass fiber, carbon fiber, various metal fibers, various metal flakes, asbestos, wollastonite, calcium carbonate, talc, mica, zinc oxide, potassium titanate, titanium oxide, glass beads, etc. can be used. . The composition of the present invention is no exception to the fact that functions such as conductivity and electromagnetic shielding properties can be imparted by selecting a conductive filler such as carbon fiber as the filler. The method for obtaining the composition of the present invention includes an extruder,
A method of melting and mixing using a kneader, roll mixer, Banbury mixer, etc. is used. In the case of melt mixing, all the components may be mixed at the same time, or some components may be mixed in advance, and then the remaining components may be added and mixed. The present invention will be described below with reference to Examples, but the present invention is not limited to the following Examples. In the examples, parts indicate parts by weight. In addition, physical property values were measured by the following method. Heat resistance: JIS using 1/4″ thick injection molded test piece
-Heat distortion temperature (hereinafter abbreviated as HDT) was measured at a load of 18.6 Kg/cm 2 in accordance with K7207. Workability: Melt flow rate (hereinafter abbreviated as MFR) was measured at 280°C and a load of 10 kg. Impact strength: using 1/8″ thick injection molded specimens
Notched Izo impact strength was measured according to ASTM-D-638 (measurement temperature: 23°C). Flammability: Using 1/16″ thick injection molded specimens,
A UL-94 vertical combustion test was conducted. Hot water resistance: Judgment was made based on the change in appearance of the Izot impact test specimen after immersing it in boiling water for 500 hours and the degree of decrease in Izot impact strength (retention rate % relative to the value before immersion). Bleed test: After leaving an injection molded specimen with a thickness of 1/8″ in a gear oven at 100°C for 500 hours,
The presence or absence of bleed-out on the surface of the test piece was observed. Corrosion resistance to metal: 1mm thick test piece for bleed test
After the brass plates were tightly attached and clamped together and left in a gear oven at 100°C for 500 hours, the presence or absence of changes in the contact surface of the brass plate with the test piece was observed. Oil resistance: The Izot impact test specimen was immersed in cyclohexane for 24 hours, and was judged based on the change in appearance of the specimen and the degree of decrease in Izot impact strength (retention rate % relative to the value before immersion). Further, the raw materials used in this example are as follows. Polyphenylene ether: poly(2,6-dimethylphenylene-1,4-ether) with ηsp/c=0.60 (5% chloroform solution). (below
(abbreviated as PPE) Styron QH405: High impact polystyrene Styron 685, manufactured by Asahi Kasei Industries, Ltd.: Polystyrene Dylark #232, manufactured by Asahi Kasei Industries, Ltd.: Styrene-maleic anhydride copolymer manufactured by ARCO Polymers (maleic anhydride content: 10 %) Dilarc #332: Same as above (maleic anhydride content 15
%) Dylarc #250: Rubber reinforced styrene-maleic anhydride copolymer, manufactured by ARCO Polymer Co., Ltd. Styrene-N-phenylmaleimide copolymer: N
-Prototype polymerization of 10% phenyl-maleimide was used (hereinafter abbreviated as SPMI) Amiran #1017: Nylon 6 manufactured by Toray Industries, Inc. Leona 1300S: Nylon 66 manufactured by Asahi Kasei Corporation KRATON-G1650: SHELL Hydrogenated styrene-butadiene block copolymer Toughprene manufactured by Asahi Kasei Corporation: Styrene-butadiene block copolymer Pyrocheck 68PB manufactured by Nissan Ferro Organic Chemical Co., Ltd.: Poly(2,4,6-tribromostyrene) EB manufactured by Nissan Ferro Organic Chemical Co., Ltd. -800: Brominated cross-linked polystyrene manufactured by Matsunaga Chemical Co., Ltd. Decabro: Decabromodiphenyl ether Norbalett 120 manufactured by Matsunaga Chemical Co., Ltd.: Red phosphorus antimony trioxide sumilizer BHT manufactured by Rin Kagaku Kogyo Co., Ltd.: Sumitomo Chemical 2,6-ditertiarybutyl-4-methylphenol manufactured by Co., Ltd. (Example 1) 30 parts of PPE, 20 parts of Styron QH405, 10 parts of Styron 685, 10 parts of Dilarc #232, 30 parts of Amilan #1017, 12 parts of Pyrocheck 68PB 3 parts of antimony trioxide were uniformly mixed in a drum blender, and extrusion granulation was performed at 280°C using a 30 mm twin-screw extruder to obtain composition pellets. This is 5
Injection molded at 280℃ using an ounce injection molding machine,
A test piece was obtained and subjected to a test, and the following results were obtained. HDT 115°C, MFR 6.2 g/10 minutes, Izod impact strength 18 Kg/cm, flame retardancy rank V-1. Furthermore, after 500 hours of immersion in boiling water, no changes were observed on the surface of the test piece, and the Izot impact strength was 16.2.
It showed a high value of Kg・cm/cm (retention rate 90%). Furthermore, even after being subjected to an oil resistance test using cyclohexane, no changes such as crack-induced swelling or moisture were observed on the surface of the test piece, and the Izot impact strength was 17.3.
It showed a high value of Kg・cm/cm (retention rate 96%). In addition, the test piece was placed in a gear oven at 100°C for 500 min.
After leaving it for a while, the surface of the test piece was observed, but no change was observed. In addition, a brass board was fixed to the test piece, and after leaving it in a gear oven at 100° C. for 500 hours, the surface of the brass board was observed, but no changes such as discoloration were observed. (Example 2) 60 parts of PPE, 10 parts of Styron QH405, 10 parts of Dilarc #232, 20 parts of Amilan #1017, 12 parts of Pyrocheck 68PB, and 3 parts of antimony trioxide were extruded and granulated by the method of Example 1, and molded. It was subjected to a post-test. The result is as follows. HDT 144℃, MFR 2.0g/10 minutes, Izotsu impact strength 21Kg・cm/cm Flame retardant rank V-1, Hot water test: No change on the test piece surface, Izotsu impact strength 20.5Kg・cm/cm (retention rate 98%), oil resistance test:
No change on test piece surface, Izotsu impact strength 18.4
Kg・cm/cm (retention rate 92%), Bleed test: No change, Metal corrosion test: No change on the brass plate surface (Example 3) In Example 1, Pyro-checked Die-Lark #232 to Die-Lark #332 68PB was replaced with EB800 and subjected to the same evaluation as in Example 1, and the results shown in Table 1 were obtained. (Example 4) In Example 1, Dilarc #232 was replaced with Dilarc #250 and Pyrocheck 68PB was replaced with EB800, and the same tests as in Example 1 were conducted, and the results shown in Table 1 were obtained. (Example 5) In Example 1, Amiran #1017 was replaced with Leona.
1300S and subjected to the same test as in Example 1, and the results shown in Table 1 were obtained. (Example 6) 30 parts of PPE, 17 parts of Dilarc #232, 50 parts of Amilan #1017, 3 parts of KRATON1650, 35 parts of Pyrocheck 68PB, and 10 parts of antimony trioxide were extruded and granulated in the same manner as in Example 1 and molded. A post-test was conducted and the results shown in Table 2 were obtained. (Example 7) 30 parts of PPE, 2 parts of Styron QH405, 35 parts of Dilarc #232, 30 parts of Amiran #1017,
KRATON1650 Part 3, Pyrocheck 68PB12
3 parts of antimony trioxide were extruded and granulated in the same manner as in Example 1, molded, and then subjected to testing.
The results were obtained. (Example 8) In Example 1, 12 copies of Pyrocheck 68PB,
Pyrocheck 3 parts of antimony trioxide 68PB 35
and subjected to the same test as in Example 1.
2 results were obtained. (Example 9) 60 copies of PPE, 12 copies of QH405, Dailarc #232 5
part, Amilan #1017 10 parts, Tuffprene 3 parts, Pyrocheck 68PB 7 parts, Antimony trioxide 5 parts,
0.1 part of Sumilizer BHT was extruded and granulated in the same manner as in Example 1, molded, and then subjected to a test.
2 results were obtained. (Example 10) In Example 1, Dailarc #232 was connected to SPMI
The test was performed in the same manner as in Example 1, and the results shown in Table 2 were obtained. (Example 11) 40 parts of PPE, 15 parts of Styron 685, 15 parts of Dilarc #232, 30 parts of Amilan #1017, Pyrocheck 68PB, and 3 parts of antimony trioxide were extruded and granulated in the same manner as in Example 1, and then molded. It was subjected to a test and the results shown in Table 2 were obtained. (Comparative Example 1) 75 parts of PPE, 5 parts of Dilarc #232, 20 parts of Amilan #1017, 12 parts of Pyrocheck 68PB, and 3 parts of antimony trioxide were extrusion granulated by the method of Example 1, and the MFR of the resulting composition was Measured at 0.4
The value was extremely low at g/10 minutes. (Comparative Example 2) In Example 1, 30 parts of PPE, 30 parts of Amilan #1017
10 parts of PPE and Amilan #1017 were used for the test, and the results are shown in Table 3. That is, the HDT was extremely low at 70°C, and the test piece subjected to the hot water resistance test was deformed. (Comparative Example 3) In Example 1, 20 parts of Styron QH405 and 10 parts of Dilarc #232 were replaced with 28 parts of Styron QH405,
Dilarc #232 2 parts replaced for test -
3 results were obtained. Izotsu impact strength is 5.2Kg・
Only a low value of cm/cm was obtained, and a peeling phenomenon was observed on the fracture surface of the test piece. (Comparative Example 4) In Example 1, 12 parts of Pyrocheck 68PB and 3 parts of antimony trioxide were replaced with 2 parts of Pyrocheck, and the results shown in Table 3 were obtained. A flame retardant composition could not be obtained. (Comparative Example 5) In Example 1, 20 parts of Styron QH405, 10 parts of Styron 685, 10 parts of Dilarc #232, and 30 parts of Amilan #1017 were placed in 45 parts of Dilarc #232, 20 parts of Amilan #1017, and 5 parts of KRATON1650. Instead, when the MFR of the composition obtained by extrusion granulation by the method of Example 1 was measured, it was an extremely low value of 0.7 g/10 minutes. (Comparative Example 6) In Example 1, 20 parts of QH405 and 30 parts of Amilan #1017 were replaced with 46 parts of Styron QH405 and 4 parts of Amilan #1017, and the results were subjected to the test. Table 4
The results were obtained. Cracks occurred in the test piece subjected to the oil resistance test, and the Izot impact strength of the test piece also significantly decreased to 10.8 Kg·cm/cm (retention rate 57%). (Comparative Example 7) In Example 1, 12 parts of Pyrocheck was replaced with 12 parts of Dekabro and the test pieces were used to obtain the results shown in Table 4. The surface of the test piece used in the bleed test turned white due to white fine powder, which could be removed by rubbing with fingers. In addition, the surface of the brass plate used in the metal corrosion test that was in close contact with the resin was discolored to a black spot. (Comparative Example 8) In Example 1, Pyrocheck 68PB 12
120 parts, 3 parts of antimony trioxide
The results shown in Table 4 were obtained.
Many fine bulges were generated on the surface of the test piece subjected to the hot water resistance test, and the Izod impact strength of the test piece was significantly reduced to 8.4 Kg cm/cm (retention rate 56%). . (Comparative Example 9) 15 parts of PPE, 5 parts of Dilarc #232, 80 parts of Amilan #1017, 12 parts of Pyrocheck 68PB, and 3 parts of antimony trioxide were extruded and granulated by the method of Example 1, and subjected to a test. Got the results. HDT
The temperature was as low as 80°C, and the Izot impact strength was extremely low at 3.0. In addition, the test piece used for the hot water resistance test was deformed.
【表】【table】
【表】【table】
【表】【table】
Claims (1)
20〜70重量部 (b) ポリスチレン 0〜60重量部 (c) ポリアミド 5〜70重量部 (d) スチレンとα,β−不飽和ジカルボン酸の無
水物および/またはα,β−不飽和ジカルボン
酸のイミド化物との共重合体3〜40重量部より
なる樹脂組成物100重量部に対し (e) 下記一般式の単量体を重合してなる構造を有
するハロゲン化ポリスチレン3〜40重量部 【式】 (但しRは水素、低級アルキル、ハロゲン又
はハロゲン化低級アルキルのいずれかであり、
X1〜X5はビニル、ハロゲン、水素、低級ハロ
ゲン化アルキル、低級アルキルのいずれかであ
り、X1〜X5の少くとも一つはハロゲンである) (f) アンチモン含有化合物0〜20重量部を添加し
てなる組成物 2 ポリフエニレンエーテル樹脂が下記の一般式
で表わされるくり返し単位を有する重合体の中か
ら選択【式】 (但し、R1,R2は同一又は異るtert−ブチル基
を除く炭素数1〜4のアルキル基、アリール基、
ハロゲン原子又は水素原子などを示す) されるものである特許請求の範囲第1項記載の組
成物。 3 ポリフエニレンエーテルがポリ(2,6−ジ
メチル−1,4−フエニレン)エーテルである特
許請求の範囲第1項記載の組成物 4 α,β−不飽和ジカルボン酸の無水物が無水
マレイン酸である特許請求の範囲第1項記載の組
成物 5 α,β−不飽和ジカルボン酸のイミド化物が
N−フエニルマレイミドである特許請求の範囲第
1項記載の組成物 6 ハロゲンが臭素である特許請求の範囲第1項
記載の組成物。[Claims] 1 (a) Polyphenylene ether resin
20 to 70 parts by weight (b) Polystyrene 0 to 60 parts by weight (c) Polyamide 5 to 70 parts by weight (d) Anhydride of styrene and α,β-unsaturated dicarboxylic acid and/or α,β-unsaturated dicarboxylic acid For 100 parts by weight of a resin composition consisting of 3 to 40 parts by weight of a copolymer with an imidide of (e) 3 to 40 parts by weight of halogenated polystyrene having a structure obtained by polymerizing monomers of the following general formula [ Formula] (where R is hydrogen, lower alkyl, halogen or halogenated lower alkyl,
X 1 to X 5 are vinyl, halogen, hydrogen, lower alkyl halide, or lower alkyl, and at least one of X 1 to X 5 is a halogen) (f) Antimony-containing compound 0 to 20 by weight Composition 2 Polyphenylene ether resin is selected from polymers having repeating units represented by the following general formula [Formula] (However, R 1 and R 2 are the same or different tert- Alkyl group having 1 to 4 carbon atoms excluding butyl group, aryl group,
The composition according to claim 1, which is a halogen atom or a hydrogen atom). 3. The composition according to claim 1, wherein the polyphenylene ether is poly(2,6-dimethyl-1,4-phenylene) ether. 4. The anhydride of α,β-unsaturated dicarboxylic acid is maleic anhydride. Composition 5 according to Claim 1, wherein the imidized product of α,β-unsaturated dicarboxylic acid is N-phenylmaleimide Composition 6 according to Claim 1, wherein the halogen is bromine A composition according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP940684A JPS60155259A (en) | 1984-01-24 | 1984-01-24 | Polyphenylene ether composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP940684A JPS60155259A (en) | 1984-01-24 | 1984-01-24 | Polyphenylene ether composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60155259A JPS60155259A (en) | 1985-08-15 |
| JPH046221B2 true JPH046221B2 (en) | 1992-02-05 |
Family
ID=11719527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP940684A Granted JPS60155259A (en) | 1984-01-24 | 1984-01-24 | Polyphenylene ether composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60155259A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0641553B2 (en) * | 1984-07-27 | 1994-06-01 | 旭化成工業株式会社 | Polyamide resin composition |
| JPH07725B2 (en) * | 1985-10-25 | 1995-01-11 | シエル・インターナシヨナル・リサーチ・マートスハツペイ・ベー・ヴエー | Thermoplastic resin composition |
| JP2532377B2 (en) * | 1986-01-13 | 1996-09-11 | 電気化学工業株式会社 | Thermoplastic resin composition |
| JPH0299562A (en) * | 1988-10-05 | 1990-04-11 | Asahi Chem Ind Co Ltd | Polyphenylene ether composition |
-
1984
- 1984-01-24 JP JP940684A patent/JPS60155259A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60155259A (en) | 1985-08-15 |
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