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JPH0511953B2 - - Google Patents
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JPH0511953B2 - - Google Patents

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Publication number
JPH0511953B2
JPH0511953B2 JP1267588A JP1267588A JPH0511953B2 JP H0511953 B2 JPH0511953 B2 JP H0511953B2 JP 1267588 A JP1267588 A JP 1267588A JP 1267588 A JP1267588 A JP 1267588A JP H0511953 B2 JPH0511953 B2 JP H0511953B2
Authority
JP
Japan
Prior art keywords
drying
leaves
water
leaf tobacco
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1267588A
Other languages
Japanese (ja)
Other versions
JPH01191671A (en
Inventor
Takao Ooshima
Toshimitsu Suzuki
Koichi Iwanaga
Hiroshi Ikeda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Tobacco Inc
Original Assignee
Japan Tobacco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Tobacco Inc filed Critical Japan Tobacco Inc
Priority to JP1267588A priority Critical patent/JPH01191671A/en
Publication of JPH01191671A publication Critical patent/JPH01191671A/en
Publication of JPH0511953B2 publication Critical patent/JPH0511953B2/ja
Granted legal-status Critical Current

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  • Drying Of Solid Materials (AREA)
  • Manufacture Of Tobacco Products (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明は、褐色種葉たばこの乾燥に適する被覆
材に関する。特に、該被覆材自体に吸放湿性を付
与することによつて、乾燥される葉たばこの急乾
及びムレ葉、腐れ葉の出生を防止できる特徴を有
する。 (従来の技術) 合成樹脂フイルムによつて構成された葉たばこ
乾燥用ハウスにおいて、葉たばこが急乾となる問
題点が以前から指摘されており、この急乾を抑止
するために、合成樹脂フイルムの可視光線の透過
率を減少させた各種のフイルムが従来から提案さ
れている。例えば、特公昭49−16637号の公報に
おいては、平均透過率30〜50%の合成樹脂フイル
ムを用いて葉たばこを乾燥する発明が提案されて
いる。しかし、実際の乾燥においては、この程度
の透過率の減少によつて急乾を完全に防止するこ
とはできず、晴天時の日中には室温40℃以上、相
対湿度70%以下の高温低湿条件に葉たばこがさら
されることになる。晴天時日中においてもかかる
高温低湿条件にならないようにさらに改善するた
めには、一層の透過率減少が要求されるが、過度
の透過率の減少は、乾燥時間の延長及び長期にわ
たる降雨、曇天条件下におけるムレ葉や腐れ葉の
生出に結びつく可能性が強い。 従つて、従来は急乾葉の生出を防ぐためには、
日中のハウスの裾開けによる換気促進或いは遮蔽
幕の掛け外しなどの乾燥管理操作を頻繁に行わざ
るを得なかつた。 なお、特開昭61−100130号公報には、合成樹脂
フイルムを外側とし、吸水性樹脂を付着せしめた
農業用合成樹脂フイルムを内側とした二重構造の
農業用被覆材に関する発明が提案されている。同
発明の被覆材は、植物の施設栽培用屋根構造とし
て用いることを目的とし、植物の光合成を妨げな
いために可視光線透過率を70%以上に維持させる
ことを構成要件の一つとしている。同公報には、
葉たばこ乾燥への用途が全く示唆されていないと
ともに、その構成要件においても本発明の被覆材
とは明らかに相違するものである。 (発明が解決しようとする問題点) 本発明は、従来技術の上記問題点を解消し、頻
繁な乾燥管理操作を行わなくとも、晴天時日中に
おいて高温低湿条件に葉たばこが遭遇するチヤン
スを大幅に減少させ、合わせてムレ葉が腐れ葉の
生出をも減少させるのに適する褐色種葉たばこ乾
燥用被覆材を提供せんとするものである。 (問題点を解決するための手段) 本発明は、合成樹脂フイルムを外側とし、その
内側に吸水性樹脂を添着し、かつ可視光線の透過
率を10〜50%としたことを特徴とする褐色種葉た
ばこ乾燥用被覆材を要旨とするものである。 本発明被覆材の外側を構成する合成樹脂フイル
ムを製造するのに用いられる合成樹脂としては、
例えばポリ塩化ビニール、ポリ塩化ビニリデン、
エチレン−酢ビ共重合体、ポリエチレン、ポリプ
ロピレン、ポリエステル、ポリアミド、ポリメチ
ルメタクレート、ポリカーボネート等の単独重合
体又はこれら重合体を構成する単量体を成分とす
る共重合体があげられ、これら合成樹脂の1種又
は2種以上をフイルム成形材料として用い、単一
或いは複合フイルムとすることができる。 本発明合成樹脂フイルムに練込或いは塗布して
光線の透過性を減少させるために、カーボンブラ
ツク、チタン・ホワイト、アルミ箔粉末、チタ
ン・イエローその他の着色剤を用いることができ
る。 さらに、紫外線の透過をほぼ完全に阻止させる
ために、サリチル酸エステル系、ベンゾフエノン
系、ベンゾトリアゾール系、ニツケル錯塩系、シ
アノアクリレート系等の紫外線吸収剤或いは紫外
線領域に吸収体を有する顔料、染料等を1種又は
2種以上用いることが好ましい。これによつて、
本発明被覆材に「白ボケ葉」を防止する能力をも
付加することができる。なお、本発明合成樹脂フ
イルムには、必要に応じて他の添加物、例えば可
塑剤、酸化防止剤、光安定剤、滑剤等を用いてよ
いことは当然である。 さらに、本発明に使用される吸水性樹脂とは、
分子内に多量の親水性基を持ち、自身の重量の30
〜1000倍もの水分を吸水し、それを保持し、かつ
条件によつてはその水分を放出する性質をもつ高
分子物質という。 その吸水性樹脂には、デンプン系、アクリル
系、DVA系、CMC系等があるが、特に吸収速度
のゆるやかなデンプン系の樹脂が適している。 本発明合成樹脂フイルムの内側に吸水性樹脂を
添着させる接着剤としては、アクリル系樹脂、酢
酸ビニル、塩化ビニル、塩化ビニリデン、ポリカ
ーボネート、ポリエチレン、ポリプロピレン、ポ
リエステル、ポリアミド等重合体又はそれらの共
重合物乃至はそれらのブレンド物が含まれる。 本発明合成樹脂フイルムの内側に上記接着剤を
用いて直接吸水性樹脂を添着させることもできる
が、さらに好ましくは、一旦親水性繊維に吸水性
樹脂を混合・担持させた不織布を作り、その不織
布を合成樹脂フイルムの内側に貼付することによ
り吸水性樹脂を添着することができる。このよう
なやりかたは、親水性繊維自体にも吸放湿性があ
る点で有利であるだけでなく、吸水性樹脂の添着
量の上限を高め得る点で好都合である。この際に
使用する親水性繊維としては、パルプ、ポリビニ
ールアルコール、レーヨン、アセテート等の繊維
があげられる。また、勿論この不織布が可視光線
の透過率を減少させる役割をもはたす。 (作用) 本発明の褐色種葉たばこ乾燥用被覆材を用いて
常法により乾燥用ハウスを構成し、そのハウス内
で葉たばこの天日乾燥を行う。ハウス内に吊り込
まれた葉たばこから蒸発する水分の一部は、本発
明被覆材の吸水性樹脂に吸水、保持されるが、日
中室内温度が上昇し、急乾葉生出の原因となる40
℃以上の高温、相対湿度70%以下の低湿条件にな
ろうとする際に、吸水性樹脂に保持された水分が
逆に放湿され、ハウス内の相対湿度が70%以下に
なることを阻む役割をはたす。これによつて急乾
葉の生出を防ぐことができる。 本発明被覆材の可視光線の透過率は、10〜50%
であり、さらに好ましくは20〜30%であつて、こ
のことにより晴天時日中の高温低湿条件をある程
度抑制する効果をもたらし、これに加えて上記吸
水性樹脂の放湿作用によつて、裾開け操作を行わ
なくてもハウス内が相対湿度70%以下になること
をほとんど皆無とすることができる。 さらに、長期にわたり降雨、曇天が続いた場合
には、吸水性合成樹脂の吸湿作用によつてハウス
内の湿度条件をやや低く抑えることができ、これ
がムレ葉や腐れ葉の生出を防止することになる。 (実施例) 次に、本発明被覆材の一実施例と同実施例を用
いた葉たばこ乾燥の試験結果について説明する。 本発明の一実施例被覆材の構造と特性は、次に
示す通りである。すなわち、外側の合成樹脂とし
ては、ポリ塩化ビニールにアルミ箔粉末を塗布し
た厚さ0.1mmの梨地フイルムを用い、その光透過
率は40%である。その合成樹脂フイルムの内側
に、親水性繊維である綿状パルプに吸水性樹脂と
してデンプン系の住友化学工業株式会社の「スミ
カゲルN−100」(商品名)を1平方メートル当た
り10g混合させて作つた厚さ1.3mmの不織布を接
着剤として酢酸ビニル・アクリル共重合物を使用
して貼付した。合成樹脂フイルムに不織布を貼付
した状態での可視光線透過率は20%であつた。こ
の被覆材の温度35℃相対湿度98%における吸水特
性は第2図に示す通りであり、温度25℃相対湿度
65%における放湿特性は第3図に示す通りであ
る。 上記本発明被覆材62平方メートルを用いて、
22.5平方メートル(5m×4.5m、高さ2m)の
カマボコ型葉たばこ乾燥ハウスの外壁を構成し
た。この乾燥ハウス内に幹刈り収穫したバーレー
種たばこを、予め「粗ら水切り」処理をしたの
ち、吊り込んだ。吊り込み量は360Kgとした。 対照として、上記ポリ塩化ビニールフイルムに
アルミ製遮光幕を張つた可視光線の透過率が10%
を示す従来の被覆材を用いて、上記と同構造の乾
燥ハウスを作り、同じ葉たばこを同量吊り込んで
乾燥した。 葉たばこの吊り込みを昭和62年8月4日に行
い、以下本発明区、対照区とも裾開けなどの乾燥
管理操作を乾燥終了まで行わずに乾燥を進行させ
た。 乾燥開始後10日目(葉たばこ乾燥の進行は褐変
約8割)の晴天時に、日中の乾燥ハウス内の相対
湿度の推移を調査した結果を第1図に示す。 第1図から明らかな通り、従来の被覆材を用い
た対照区が、相対湿度70%以下の低湿条件に9時
前から14時過ぎまで約8時間経過したのに対し、
本発明区では僅かに14時に相対湿度70%に達した
に過ぎない。これは、本発明被覆材が急乾葉生出
防止に極めて有効であることを示すものである。 葉たばこの乾燥を8月24日に終了し、乾燥仕上
がり乾葉38.3Kgを得た。乾葉の品質調査をした結
果を第1表及び第2表に示す。
(Industrial Application Field) The present invention relates to a coating material suitable for drying brown leaf tobacco. In particular, by imparting moisture absorption and desorption properties to the coating material itself, it has the characteristic of preventing the rapid drying of dried leaf tobacco and the formation of stuffy and rotten leaves. (Prior Art) It has long been pointed out that leaf tobacco drying houses constructed of synthetic resin films have the problem of rapid drying of leaf tobacco. Various films with reduced light transmittance have been proposed in the past. For example, Japanese Patent Publication No. 49-16637 proposes an invention in which leaf tobacco is dried using a synthetic resin film having an average transmittance of 30 to 50%. However, in actual drying, rapid drying cannot be completely prevented due to a decrease in transmittance of this degree, and during the day on a sunny day, the room temperature is over 40℃ and the relative humidity is under 70%. Leaf tobacco will be exposed to these conditions. In order to further improve the high temperature and low humidity conditions even during sunny days, a further reduction in transmittance is required. There is a strong possibility that this will lead to the production of stuffy or rotten leaves under these conditions. Therefore, in order to prevent the formation of rapidly dry leaves, conventionally,
Dry control operations such as opening the hem of the greenhouse during the day to promote ventilation or removing and removing shielding curtains had to be carried out frequently. Furthermore, JP-A-61-100130 proposes an invention relating to a double-structured agricultural covering material having a synthetic resin film on the outside and an agricultural synthetic resin film coated with a water-absorbing resin on the inside. There is. The covering material of the invention is intended to be used as a roof structure for facility cultivation of plants, and one of its constituent requirements is to maintain visible light transmittance at 70% or more so as not to interfere with photosynthesis of plants. In the same bulletin,
There is no suggestion of any use for drying leaf tobacco, and its constituent features are clearly different from the coating material of the present invention. (Problems to be Solved by the Invention) The present invention solves the above-mentioned problems of the prior art, and significantly reduces the chance that leaf tobacco encounters high temperature and low humidity conditions during the daytime on sunny days without the need for frequent drying control operations. It is an object of the present invention to provide a coating material for drying brown leaf tobacco, which is suitable for reducing the production of stuffy leaves and rotten leaves. (Means for Solving the Problems) The present invention provides a brown film characterized by having a synthetic resin film as the outside, a water-absorbing resin attached to the inside, and a visible light transmittance of 10 to 50%. The gist of this article is a coating material for drying seed and leaf tobacco. The synthetic resins used to manufacture the synthetic resin film constituting the outside of the coating material of the present invention include:
For example, polyvinyl chloride, polyvinylidene chloride,
Examples include homopolymers such as ethylene-vinyl acetate copolymer, polyethylene, polypropylene, polyester, polyamide, polymethyl methacrylate, polycarbonate, etc., and copolymers containing monomers constituting these polymers. One or more resins may be used as a film forming material to form a single film or a composite film. Coloring agents such as carbon black, titanium white, aluminum foil powder, titanium yellow and others can be used to reduce the transmittance of light by kneading or coating the synthetic resin film of the present invention. Furthermore, in order to almost completely block the transmission of ultraviolet rays, UV absorbers such as salicylic acid esters, benzophenones, benzotriazoles, nickel complex salts, and cyanoacrylates, or pigments and dyes that have absorbers in the ultraviolet region are used. It is preferable to use one type or two or more types. By this,
The ability to prevent "white blurred leaves" can also be added to the coating material of the present invention. It goes without saying that the synthetic resin film of the present invention may contain other additives, such as plasticizers, antioxidants, light stabilizers, lubricants, etc., as necessary. Furthermore, the water absorbent resin used in the present invention is
It has a large amount of hydrophilic groups in the molecule, and has 30% of its own weight.
It is a polymer substance that has the property of absorbing up to 1000 times more water, retaining it, and releasing it depending on the conditions. Water-absorbing resins include starch-based, acrylic-based, DVA-based, CMC-based, etc., but starch-based resins, which have a slow absorption rate, are particularly suitable. The adhesive for attaching the water-absorbing resin to the inside of the synthetic resin film of the present invention may be acrylic resin, vinyl acetate, vinyl chloride, vinylidene chloride, polycarbonate, polyethylene, polypropylene, polyester, polyamide, or a copolymer thereof. or a blend thereof. Although it is possible to directly attach the water-absorbing resin to the inside of the synthetic resin film of the present invention using the above-mentioned adhesive, it is more preferable to first prepare a non-woven fabric in which the water-absorbing resin is mixed and supported on hydrophilic fibers, and then A water-absorbing resin can be attached by pasting it on the inside of a synthetic resin film. Such a method is not only advantageous in that the hydrophilic fiber itself has moisture absorbing and desorbing properties, but also in that it is possible to increase the upper limit of the amount of water absorbent resin that can be impregnated. Examples of the hydrophilic fibers used in this case include fibers such as pulp, polyvinyl alcohol, rayon, and acetate. Of course, this nonwoven fabric also serves to reduce the transmittance of visible light. (Function) A drying house is constructed by a conventional method using the coating material for drying brown leaf tobacco of the present invention, and leaf tobacco is dried in the sun in the house. A portion of the water that evaporates from the tobacco leaves suspended in the greenhouse is absorbed and retained by the water-absorbing resin of the coating material of the present invention, but the indoor temperature rises during the day, causing the leaves to dry out rapidly.
When trying to achieve high temperatures above ℃ and low humidity conditions of below 70% relative humidity, the moisture retained in the water-absorbing resin is released and prevents the relative humidity inside the greenhouse from falling below 70%. to play. This prevents rapid drying of leaves. The visible light transmittance of the coating material of the present invention is 10 to 50%.
More preferably, it is 20 to 30%, which has the effect of suppressing the high temperature and low humidity conditions during the day on sunny days to some extent. Even without opening the greenhouse, the relative humidity inside the greenhouse can almost never drop below 70%. Furthermore, when rain or cloudy weather continues for a long period of time, the moisture absorption effect of the water-absorbing synthetic resin can keep the humidity inside the greenhouse slightly low, which prevents stuffy and rotten leaves. Become. (Example) Next, an example of the coating material of the present invention and test results of leaf tobacco drying using the same example will be described. The structure and characteristics of the coating material according to one embodiment of the present invention are as follows. That is, as the outer synthetic resin, a 0.1 mm thick satin film made of polyvinyl chloride coated with aluminum foil powder is used, and its light transmittance is 40%. The inside of the synthetic resin film was made by mixing 10 g of Sumikagel N-100 (trade name) from Sumitomo Chemical Co., Ltd., a starch-based water-absorbing resin, with cotton-like pulp, which is a hydrophilic fiber, per 1 square meter. A nonwoven fabric with a thickness of 1.3 mm was attached using vinyl acetate/acrylic copolymer as an adhesive. The visible light transmittance when the nonwoven fabric was attached to the synthetic resin film was 20%. The water absorption characteristics of this coating material at a temperature of 35°C and a relative humidity of 98% are as shown in Figure 2.
The moisture release characteristics at 65% are shown in Figure 3. Using 62 square meters of the above-mentioned coating material of the present invention,
It formed the outer wall of a 22.5 square meter (5 m x 4.5 m, 2 m high) semicylindrical leaf tobacco drying house. Into this drying house, Burley tobacco that had been cut and harvested was subjected to a ``rough draining'' treatment before being hung. The lifting amount was 360Kg. As a control, the visible light transmittance of the above polyvinyl chloride film covered with an aluminum blackout curtain was 10%.
A drying house with the same structure as above was made using a conventional covering material exhibiting the following characteristics, and the same amount of the same leaf tobacco was suspended and dried. Leaf tobacco was hung on August 4, 1988, and thereafter drying was allowed to proceed without drying control operations such as opening the hem until the end of drying in both the invention plot and the control plot. Figure 1 shows the results of a survey of changes in relative humidity inside the drying house during the day on a sunny day 10 days after the start of drying (the progress of leaf tobacco drying is approximately 80% browning). As is clear from Figure 1, while the control area using conventional covering materials was exposed to low humidity conditions with a relative humidity of 70% or less for about 8 hours from before 9:00 to after 2:00 p.m.
In the present invention area, the relative humidity only reached 70% at 2:00 p.m. This shows that the coating material of the present invention is extremely effective in preventing rapid drying of leaves. Drying of the tobacco leaves was completed on August 24th, yielding 38.3 kg of dried leaves. The results of the quality investigation of the dry leaves are shown in Tables 1 and 2.

【表】 合
[Table]

【表】 第1表及び第2表から明らかな通り、本発明区
においては、外観品質の評価において白ボケ葉、
急乾葉及びムレ葉・腐れ葉が全く見られず、喫味
評価結果も対照区に較べて2ポイントづつ優れて
いた。 (効果) 本発明被覆材を用いて葉たばこの乾燥用ハウス
を作り、葉たばこを乾燥すると、急乾葉をはじめ
とする品質低下葉の生出を防ぐことができる。 従来のように乾燥期間中に品質低下葉の生出を
防ぐために、裾開けなどの乾燥管理操作を全くや
らないか或いは最小限に押さえることができ極め
て省力的である。
[Table] As is clear from Tables 1 and 2, in the present invention plot, white blurred leaves,
There were no rapidly dry leaves, stuffy leaves, or rotten leaves, and the smoking taste evaluation results were 2 points better than the control group. (Effects) When a house for drying tobacco leaves is made using the coating material of the present invention and the tobacco leaves are dried, it is possible to prevent the production of leaves with deteriorated quality such as rapidly drying leaves. In order to prevent the production of leaves with deteriorated quality during the drying period, drying control operations such as hemming are not required at all or can be minimized, which is extremely labor-saving.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明の一実施例被覆材を用いて葉
たばこを乾燥した場合における晴天時日中のハウ
ス内相対湿度の推移を示すグラフ、第2図は、第
1図と同一の実施例被覆材の温度35℃相対湿度98
%における吸湿特性を示すグラフ、第3図は、同
じく温度25℃相対湿度65%における放湿特性を示
すグラフである。
FIG. 1 is a graph showing the change in relative humidity in a greenhouse during the day on a sunny day when leaf tobacco is dried using a coating material according to one embodiment of the present invention. FIG. 2 is a graph showing the same example as in FIG. 1. Covering material temperature 35℃ relative humidity 98
%, and FIG. 3 is a graph showing the moisture release characteristics at a temperature of 25° C. and a relative humidity of 65%.

Claims (1)

【特許請求の範囲】 1 合成樹脂フイルムを外側とし、その内側に吸
水性樹脂を添着し、かつ可視光線の透過率を10〜
50%としたことを特徴とする褐色種葉たばこ乾燥
用被覆材。 2 親水性繊維に吸水性樹脂を混合・担持させた
不織布を貼付することによつて、吸水性樹脂を添
着することを特徴とする請求項1記載の褐色種葉
たばこ乾燥用被覆材。
[Claims] 1. A synthetic resin film is used as the outside, a water-absorbing resin is attached to the inside, and the transmittance of visible light is 10 to 10.
50% coating material for drying brown leaf tobacco. 2. The covering material for drying brown leaf tobacco according to claim 1, wherein the water-absorbing resin is attached by attaching a nonwoven fabric in which a water-absorbing resin is mixed and supported on hydrophilic fibers.
JP1267588A 1988-01-25 1988-01-25 Coating material for drying leaf tobacco of brown species Granted JPH01191671A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1267588A JPH01191671A (en) 1988-01-25 1988-01-25 Coating material for drying leaf tobacco of brown species

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1267588A JPH01191671A (en) 1988-01-25 1988-01-25 Coating material for drying leaf tobacco of brown species

Publications (2)

Publication Number Publication Date
JPH01191671A JPH01191671A (en) 1989-08-01
JPH0511953B2 true JPH0511953B2 (en) 1993-02-16

Family

ID=11811949

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1267588A Granted JPH01191671A (en) 1988-01-25 1988-01-25 Coating material for drying leaf tobacco of brown species

Country Status (1)

Country Link
JP (1) JPH01191671A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0757173B2 (en) * 1991-05-21 1995-06-21 日本たばこ産業株式会社 Dry leaf tobacco storage sheet and dry leaf tobacco storage case
CN110693060A (en) * 2019-10-17 2020-01-17 刘奕平 A kind of modulation method of growing tobacco leaves with water in shading environment

Also Published As

Publication number Publication date
JPH01191671A (en) 1989-08-01

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