JPH0616826B2 - Granulation coating equipment - Google Patents
Granulation coating equipmentInfo
- Publication number
- JPH0616826B2 JPH0616826B2 JP60253085A JP25308585A JPH0616826B2 JP H0616826 B2 JPH0616826 B2 JP H0616826B2 JP 60253085 A JP60253085 A JP 60253085A JP 25308585 A JP25308585 A JP 25308585A JP H0616826 B2 JPH0616826 B2 JP H0616826B2
- Authority
- JP
- Japan
- Prior art keywords
- powder
- coating liquid
- granulation
- spherical surface
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011248 coating agent Substances 0.000 title claims description 47
- 238000000576 coating method Methods 0.000 title claims description 47
- 238000005469 granulation Methods 0.000 title claims description 17
- 230000003179 granulation Effects 0.000 title claims description 17
- 239000007788 liquid Substances 0.000 claims description 30
- 239000000843 powder Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 9
- 239000008187 granular material Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000002245 particle Substances 0.000 description 34
- 239000007787 solid Substances 0.000 description 19
- 239000007921 spray Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 that is Substances 0.000 description 1
Landscapes
- Glanulating (AREA)
- Fodder In General (AREA)
- Formation And Processing Of Food Products (AREA)
Description
【発明の詳細な説明】 技術分野 本発明は、粉体表面に液剤をコーテングする造粒コーテ
ング装置に関する。TECHNICAL FIELD The present invention relates to a granulation coating apparatus for coating a liquid agent on a powder surface.
従来技術 米国特許4,027,624号公報には、造粒する固体粒子を充
填層に貯留し、この充填層の底部から加熱された空気を
送ることにより、固定粒子を流動層として抵抗を減じて
粒子群として吹きあげ、この吹きあげられた粒子群に対
してコーテング液を圧縮空気により噴霧状に散布して粒
子をコーテングし、その際、噴霧圧により飛散した固体
粒子をフィルタにより外部に流出することなく空気のみ
を排出するようにした技術が開示されている。この種の
造粒コーテング装置は、また、初期的には円筒容器の天
井に、底部に金網で覆った篩状の容器を設け、この容器
にコーテング液を必要量充満させ、該コーテング液を前
記金網を通して自然落下させ、一方、円筒容器内に貯留
されている固体粒子を、円筒内底部近傍に該底部に垂直
な軸を中心軸として回転するかきまぜ翼を回転させると
ともに該底部に前記かきまぜ翼と隙をもって固着された
固定ピンとの間で粉体の流動せん断混合を行わせて対流
混合していた。Prior art U.S. Pat.No. 4,027,624 discloses that solid particles to be granulated are stored in a packed bed, and heated air is sent from the bottom of the packed bed to reduce the resistance of the fixed particles as a fluidized bed to form a particle group. The particles are blown up, and the coating liquid is sprayed with compressed air in a spray form on the blown-up particle group to coat the particles, and at that time, the solid particles scattered by the spraying pressure are aired without flowing out to the outside by a filter. A technique is disclosed in which only the only one is discharged. The granulating coating device of this kind is also initially provided on the ceiling of a cylindrical container with a sieve-shaped container whose bottom is covered with a wire mesh, and the container is filled with a required amount of the coating liquid. The solid particles are naturally dropped through the wire mesh, while the solid particles stored in the cylindrical container are rotated in the vicinity of the bottom of the cylinder with a stirring blade that rotates about an axis perpendicular to the bottom as a central axis, and at the bottom of the stirring blade. The powder was flow-shear mixed with a fixed pin fixed with a gap to convectively mix.
解決しようとする問題点 上記米国特許第4,027,624号公報の技術は、固体粒子が
多少温度をもち、これを乾燥することを兼ねているもの
であり、かつ熱風を充填層に貯留される粉体に吹き付
け、流動層を形成した粒子群にコーテング液を圧縮空気
によりスプレーするものであるため、固体粒子の粒子群
が容器内に飛散し、上層部にフィルタ群を配設し、この
フィルタ群を介して空気を吸引して排気したとしても、
粒子に対してのコーテング膜は必ずしも一様とはなら
ず、固体粒子が凝集して粒子の大きさ、即ち粒度分布が
広くなり、且つ、粉体の飛散のため、有効にコーテング
される固体粒子の割合が低くなり、その分コーテングさ
れる固体粒子の割合が低下し、完全にコーテングされる
べき固体粒子とコーテング液との比を100%とすると
103%以上にも達し、収量比が低く、高価なコーテン
グ液の場合は、その分コストが上昇し、収益の面で大き
い損失を受ける欠点がある。また、後者の例ではコーテ
ング液の落下量が液の粘度の影響を受けて一様な滴下が
不能となり、更には、篩状容器内の液体量が少なくなる
と金網上の減圧が小さくなって粘性に抗して流下するこ
とが不可能となり、液滴が凝縮し大粒となり、これが固
定粉体に落下するため、コーテング粒子の大きなバラツ
キが生じ、良品質の造粒コーテングができない。更に、
従来装置においては、結果的に、造粒コーテングの効率
が悪いため、造粒時間が長くなり、品質のみならず生産
時間も長くなり造粒コストが品質,工数とも不充分であ
るという問題点があった。Problems to be solved U.S. Pat.No. 4,027,624 has a technique in which solid particles have a certain temperature and also serves to dry the solid particles, and hot powder is stored in the packed bed. Since the coating liquid is sprayed with compressed air onto the particles that have formed a fluidized bed by spraying, the particles of solid particles scatter in the container, and a filter group is arranged in the upper layer, and this filter group is used. Even if air is sucked in and exhausted,
The coating film for the particles is not always uniform, and the solid particles are aggregated to widen the size of the particles, that is, the particle size distribution, and the solid particles are effectively coated because of the scattering of the powder. The proportion of solid particles to be coated is reduced accordingly, and when the ratio of the solid particles to be completely coated and the coating liquid is 100%, it reaches 103% or more, and the yield ratio is low. In the case of an expensive coating liquid, there is a drawback that the cost increases correspondingly and a large loss is generated in terms of profit. Also, in the latter example, the dropping amount of the coating liquid is affected by the viscosity of the liquid and uniform dripping becomes impossible.Furthermore, when the amount of liquid in the sieve container decreases, the reduced pressure on the wire mesh decreases and the viscosity increases. It becomes impossible to flow down against, and the droplets condense into large particles and fall into the fixed powder, so that large variations in the coating particles occur, and good quality granulated coating cannot be performed. Furthermore,
In the conventional apparatus, as a result, the efficiency of the granulation coating is poor, so that the granulation time becomes long, not only the quality but also the production time becomes long, and the granulation cost is insufficient in both quality and man-hours. there were.
問題解決のための手段 上記従来の造粒コーテング装置は流動層を利用したり、
自然落下を利用したものであるが、本発明においてはコ
ーテング液の混入条件が問題であることに着目し、固体
粒子に対してコーテング液を連続した糸状の連続粒をか
みまぜ翼上方周辺に複数個配設し、固体粉体に対してほ
ぼ一様な割合で散布することにより、均一でしかも収量
もよく、早急に造粒コーテングを行わしめるようにした
ものである。Means for solving the problem The above-mentioned conventional granulating coating apparatus uses a fluidized bed,
Although it utilizes natural dropping, focusing on the fact that the mixing condition of the coating liquid is a problem in the present invention, a plurality of filament-like continuous particles in which the coating liquid is continuous with the solid particles are mixed around the blade upper part. By individually arranging and spraying at a substantially uniform ratio with respect to the solid powder, it is possible to perform granulation coating as soon as possible, with uniform and good yield.
実施例 第1図は、本発明になる造粒コーテング装置の概要図を
示す図で、図中、1は円筒容器,2はかきまぜ翼,3は
固定フィン,4は固体粒子(粉体),5はモータ,6は
かきまぜ翼軸,7は円筒容器台,8は円筒台,9は床,
10はスプレーノズル,11はコーテング液貯液タン
ク,12はポンプ,13は流量計,14は定量計,15
は3方バルブ,16は排気装置、17はフランジ,18
はコーテング液供給管,19は造粒コーテング排出口
で、円筒容器1内に固体粒子即ち粉体4を投入し、その
底部においてかきまぜ翼2がモータ5のかきまぜ翼軸6
により回転し、円筒容器1内底部に配設される固定フィ
ン3との間でせん断混合を行い自ら対流混合を行う。即
ち、固体粒子4を図示Aの方向に混合する。スプレーノ
ズル10は円筒容器1の天井に一様に配置され、コーテ
ング貯蔵タンク11内に貯蔵されているコーテング液が
ポンプ12により圧送され、該コーテング液がスプレー
ノズル10より固定粒子4上に散布される。Example FIG. 1 is a diagram showing a schematic view of a granulation coating apparatus according to the present invention, in which 1 is a cylindrical container, 2 is a stirring blade, 3 is a fixed fin, 4 is a solid particle (powder), 5 is a motor, 6 is a stirring shaft, 7 is a cylindrical container stand, 8 is a cylindrical stand, 9 is a floor,
10 is a spray nozzle, 11 is a coating liquid storage tank, 12 is a pump, 13 is a flow meter, 14 is a meter, 15
Is a three-way valve, 16 is an exhaust device, 17 is a flange, 18
Is a coating liquid supply pipe, and 19 is a granulation coating discharge port. Solid particles, that is, powder 4 is charged into the cylindrical container 1, and the stirring blade 2 has the stirring blade shaft 6 of the motor 5 at the bottom thereof.
, And the mixture is shear mixed with the fixed fins 3 arranged at the bottom of the cylindrical container 1 to perform convective mixing by itself. That is, the solid particles 4 are mixed in the direction of A in the figure. The spray nozzles 10 are uniformly arranged on the ceiling of the cylindrical container 1, the coating liquid stored in the coating storage tank 11 is pumped by the pump 12, and the coating liquid is sprayed from the spray nozzle 10 onto the fixed particles 4. It
第2図は、前記スプレーノズル10の一例を示す図で、
該スプレーノズル10にはコーテング液が給入される給
入口102と、該給入口102に対向した面が球面10
4である容器にて構成され、該球面には該球面104と
垂直で容器内側に向かって拡がる噴出口103を有し、
この噴出口103が球面104に対して同心的に配列さ
れている。コーテング液はこの噴出口形状により連続し
た糸状の流れ101になって粉体に散布される。なお、
コーテング液は流量計13により計量され、定量計14
によって開閉制御される3方弁15を通して供給される
が、定量計14は固体粒子4に対して一定割合の流量が
設定されており、流量計13からの流量信号を計数し、
計数値が設定値に達した時に3方バルブ15が閉じら
れ、コーテング液の供給が停止される。しかし、弁閉止
後は配管18内に残留するコーテング液があとだれをも
たらし、固体粒子に大粒となり落下し不均一な混合を行
いコーテングの不良の原因となるので、これを防止する
ため3方弁15を切り換えて圧縮空気を圧送し、配管1
8中に残留するコーテング液を落下させる。また、多少
の飛散する固定粒子は排気装置16によりフランジ17
を介して排出される。FIG. 2 is a view showing an example of the spray nozzle 10,
The spray nozzle 10 has a supply inlet 102 into which a coating liquid is supplied, and a surface facing the supply inlet 102 has a spherical surface 10.
4 has a container, and the spherical surface has an ejection port 103 which is perpendicular to the spherical surface 104 and spreads toward the inside of the container.
The ejection ports 103 are arranged concentrically with respect to the spherical surface 104. The coating liquid forms a continuous thread-like flow 101 due to the shape of the ejection port and is sprayed on the powder. In addition,
The coating liquid is measured by the flow meter 13 and the meter 14
Is supplied through a three-way valve 15 which is controlled to be opened and closed by the quantitative meter 14 is set to a fixed flow rate with respect to the solid particles 4, and the flow rate signal from the flow meter 13 is counted,
When the count value reaches the set value, the three-way valve 15 is closed and the supply of the coating liquid is stopped. However, after the valve is closed, the coating liquid remaining in the pipe 18 causes dripping, which becomes large particles in the solid particles and falls, causing non-uniform mixing and causing defective coating. Therefore, in order to prevent this, the three-way valve is used. 15 is switched to send compressed air under pressure, and piping 1
The coating liquid remaining in 8 is dropped. Further, some of the fixed particles that are scattered are removed by the exhaust device 16 from the flange 17
Is discharged through.
効果 上記本発明によると、均一で粉度分布も狭い造粒コーテ
ングができ、従来90分も要した造粒時間を15分に短
縮できた。Effect According to the present invention described above, a granulation coating having a uniform and narrow fineness distribution can be obtained, and the granulation time, which conventionally required 90 minutes, can be reduced to 15 minutes.
第1図は、本発明による造粒コーテング装置の一実施例
を説明するための構成図、第2図は、スプレーノズルの
一例を示す図である。 1……円筒容器,2……かきまぜ翼,3……固定フィ
ン,4……固体粒子(粉体),5……モータ,6……か
きまぜ翼軸,7……円筒容器台,8……円筒台,9……
床,10……スプレーノズル,11……コーテング液貯
液タンク,12……ポンプ,13……流量計,14……
定量計,15……3方バルブ,16……排気装置,17
……フランジ,18……コーテング液供給管,19……
造粒コーテング排出口,101……コーテング液,10
2……給入口,103……噴出口,104……球面。FIG. 1 is a configuration diagram for explaining an embodiment of a granulation coating device according to the present invention, and FIG. 2 is a diagram showing an example of a spray nozzle. 1 ... Cylindrical container, 2 ... Stirring blade, 3 ... Fixed fin, 4 ... Solid particles (powder), 5 ... Motor, 6 ... Stirring blade axis, 7 ... Cylindrical container stand, 8 ... Cylindrical stand, 9 ……
Floor, 10 ... Spray nozzle, 11 ... Coating liquid storage tank, 12 ... Pump, 13 ... Flowmeter, 14 ...
Quantitative meter, 15 ... 3-way valve, 16 ... Exhaust device, 17
...... Flange, 18 …… Coating liquid supply pipe, 19 ……
Granulation coating outlet, 101 ... Coating liquid, 10
2 ... inlet, 103 ... jet, 104 ... spherical surface.
Claims (3)
体に対して一定割合の造粒コーテング液を散布し、上記
円筒内で回転するかきまぜ翼と固定フィンとの間で粉体
の流動せん断混合を行わせて対流混合して粉体に造粒コ
ーテングする造粒コーテング装置において、前記コーテ
ング液を円筒容器天井に配設した複数のノズルから連続
した糸状流水にして粉体に散布することを特徴とする造
粒コーテング装置。1. A predetermined amount of powder is stored in a cylindrical container, a granulation coating liquid is sprayed at a constant ratio to the powder, and the stirring fins and fixed fins rotating in the cylinder are used. In a granulation coating apparatus for performing flow shear mixing of powder and convective mixing to granulate and coat powder, the coating liquid is made into continuous filamentous water from a plurality of nozzles arranged on the ceiling of the cylindrical container to form powder. A granulating coating device characterized by being sprayed on.
給入口と該給入口に対向した面が球面である容器にて構
成され、前記球面には該球面と垂直で内に向かって拡が
る噴出口を有し、該噴出口が前記球面に対し同心的に配
列穿孔されたものであることを特徴とする特許請求の範
囲第(1)項に記載の造粒コーテング装置。2. The nozzle granulation coating liquid comprises a feed inlet and a container whose surface facing the feed inlet is a spherical surface, and the spherical surface extends inward perpendicularly to the spherical surface. The granulating and coating apparatus according to claim (1), wherein the granulating and coating device has an ejection port, and the ejection ports are concentrically arranged and perforated with respect to the spherical surface.
し、所定量で弁を閉止する定量積算計で積算して前記ノ
ズルに給液し、所定量での給液閉止信号により、前記ノ
ズルに空気を圧送し、前記円筒容器へのあとだれをなく
すことを特徴とする特許請求の範囲第(1)項又は第
(2)項に記載の造粒コーテング装置。3. The granulation coating liquid is integrated by a flow rate signal, and is integrated by a quantitative integrator that closes a valve at a predetermined amount to supply the liquid to the nozzle. The liquid supply closing signal at a predetermined amount is used to supply the nozzle. The granulation coating apparatus according to claim (1) or (2), characterized in that air is pressure-fed to the container to prevent dripping into the cylindrical container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60253085A JPH0616826B2 (en) | 1985-11-12 | 1985-11-12 | Granulation coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60253085A JPH0616826B2 (en) | 1985-11-12 | 1985-11-12 | Granulation coating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62114640A JPS62114640A (en) | 1987-05-26 |
| JPH0616826B2 true JPH0616826B2 (en) | 1994-03-09 |
Family
ID=17246279
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60253085A Expired - Lifetime JPH0616826B2 (en) | 1985-11-12 | 1985-11-12 | Granulation coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0616826B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5067545B2 (en) * | 2007-09-20 | 2012-11-07 | 国立大学法人宇都宮大学 | Coating method and apparatus |
| CN104525045A (en) * | 2014-12-24 | 2015-04-22 | 浙江迦南科技股份有限公司 | Inner and outer double-acting granulating cutter and granulating machine |
| JP7164420B2 (en) * | 2018-12-07 | 2022-11-01 | ユニ・チャーム株式会社 | Manufacturing method of pet food |
| CN112741352B (en) * | 2021-01-12 | 2021-12-24 | 徐州众汇福英杰饲料有限公司 | Nutrient element spraying device for duck feed production |
| KR102738905B1 (en) * | 2021-12-10 | 2024-12-04 | 배지환 | Coating device for feed |
-
1985
- 1985-11-12 JP JP60253085A patent/JPH0616826B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62114640A (en) | 1987-05-26 |
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