JPH064157B2 - How to clean the inside of the pipe - Google Patents
How to clean the inside of the pipeInfo
- Publication number
- JPH064157B2 JPH064157B2 JP60276596A JP27659685A JPH064157B2 JP H064157 B2 JPH064157 B2 JP H064157B2 JP 60276596 A JP60276596 A JP 60276596A JP 27659685 A JP27659685 A JP 27659685A JP H064157 B2 JPH064157 B2 JP H064157B2
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- cleaning
- organic solvent
- pig
- pigs
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、主として海底配管の内壁付着物を除去する配
管の内部清掃方法に係り、このほかガス、水道等の各種
流体の輸送配管の清掃に利用できる。TECHNICAL FIELD The present invention mainly relates to a method for cleaning the inside of a pipe for removing deposits on the inner wall of a submarine pipe, and also for cleaning a transport pipe for transporting various fluids such as gas and water. Available for
[背景技術とその問題点] 海底配管や各種流体の輸送配管内を清掃する方法として
は、その配管内に複数個のピグを挿入し、これらのピグ
の間に洗浄剤を封入した後、これらを空気圧によって配
管内を走行させて清掃する方法が知られている。[Background Art and its Problems] As a method of cleaning the inside of a seabed or a transportation pipe for various fluids, a plurality of pigs are inserted into the pipe, and a cleaning agent is sealed between these pigs, There is known a method in which the air is run in the pipe by air pressure for cleaning.
しかしながら、この方法は、洗浄剤に水溶性洗剤を用い
ているため、配管の内壁に付着するワックスや油分の除
去が完全でなく、特に冬期の寒冷地では洗浄性が低下す
る欠点があった。However, since this method uses a water-soluble detergent as the cleaning agent, the wax and oil adhering to the inner wall of the pipe are not completely removed, and there is a drawback that the cleaning property is lowered particularly in cold regions in winter.
そこで、ワックスや油分の除去を完全にするために、洗
浄剤として有機溶剤を用いればよいが、有機溶剤を用い
ると、圧送用の空気との接触によって爆発の危険が生じ
る。Therefore, in order to completely remove the wax and oil, an organic solvent may be used as a cleaning agent, but if an organic solvent is used, there is a danger of explosion due to contact with air for pressure feeding.
[発明の目的] ここに、本発明の目的は、特に寒冷地でも配管内付着物
の除去が容易かつ確実にでき、同時に安全性の向上をは
かった配管の内部清掃方法を提供することにある。[Object of the Invention] An object of the present invention is to provide a method for cleaning the inside of a pipe, which can easily and surely remove deposits in the pipe even in a cold region and at the same time improve safety. .
[問題点を解決するための手段および作用] そのため、本発明では、付着物の除去を容易かつ確実に
すべく、配管内に挿入した複数個のピグの最外端を除く
ピグとピグとの間に洗浄剤として脱脂可能な有機溶剤を
封入し、同時に有機溶剤を用いたことに伴う問題、つま
り有機溶剤と圧送用の空気との接触に伴う爆発を防止す
べく、有機溶剤を封入した各端のピグと最外端のピグと
の間に非爆発性のシール液体をそれぞれ封入し、これに
より上記目的を達成しようとするものである。[Means and Actions for Solving Problems] Therefore, in the present invention, in order to easily and surely remove the adhered matter, a pig and a pig other than the outermost end of the plurality of pigs inserted into the pipe are Encapsulating a degreasable organic solvent as a cleaning agent in the meantime, and at the same time, encapsulating the organic solvent in order to prevent the problem associated with using an organic solvent, that is, the explosion caused by the contact between the organic solvent and the air for pressure feeding. A non-explosive sealing liquid is enclosed between the end pig and the outermost pig, respectively, thereby achieving the above object.
そこで、本発明の方法を第1図に基づいて具体的に説明
する。Therefore, the method of the present invention will be specifically described with reference to FIG.
まず、清掃の対象となる配管1、例えば海底配管やガ
ス、水道等の各種流体の輸送配管内に複数個、ここでは
4個のピグ21から24を挿入する。これらのピグ21〜
24は、弾性を有する材料、例えばウレタンフォーム等
からなり、配管1内に密着し内部に封入される液体を液
封でき、かつ配管1内に沿って操向できる形状、例えば
短円柱体の一端を面取りまたは球面加工した砲弾形状に
成形される。First, a plurality of pipes, here four pigs 2 1 to 2 4 are inserted into a pipe 1 to be cleaned, for example, a seabed pipe or a transportation pipe for transporting various fluids such as gas and water. These pig 2 1 -
2 4 is made of a material having elasticity, for example, a urethane foam or the like, can liquid seal liquid to be encapsulated therein in close contact with the pipe 1, and shaped to steering along the pipe 1, for example of the short cylindrical body It is molded into a cannonball shape with one end chamfered or spherically processed.
続いて、これらのピグ21〜24の中の最外端のピグ
21,24を除くピグ22とピグ23の間に有機溶剤3を封
入する。有機溶剤3としては、脱脂可能なアルコールや
ケトン類等のほか、沸点が100℃以上の炭化水素油、
特に灯油または軽油が好ましい。封入量については、配
管1の内径および清掃区間長に応じて適宜決定される。
これらは廃液回収時に静電気が発生するので、これを抑
制するためには静電気防止剤(一般名ASAIII)を添
加することが望ましい。静電気防止剤の添加量として
は、例えば有機溶剤10Kに対して5ppm以上でよ
い。Subsequently, the organic solvent 3 is sealed between the pigs 2 2 and 2 3 except the outermost pigs 2 1 and 2 4 among the pigs 2 1 to 2 4 . Examples of the organic solvent 3 include degreasable alcohols and ketones, hydrocarbon oils having a boiling point of 100 ° C. or higher,
Kerosene or light oil is particularly preferable. The enclosed amount is appropriately determined according to the inner diameter of the pipe 1 and the length of the cleaning section.
Since static electricity is generated at the time of collecting the waste liquid, it is desirable to add an antistatic agent (generic name ASAIII) in order to suppress the static electricity. The addition amount of the antistatic agent may be, for example, 5 ppm or more with respect to 10K of the organic solvent.
また、有機溶剤3を封入する各端のピグ22,23と最外
端のピグ21,24との間に非爆発性のシール液体4をそ
れぞれ封入する。シール液体4は、有機溶剤3と圧送空
気との直接接触を防ぎ、両者の接触に伴う爆発を防止す
ると同時に、配管1内の内壁付着物を予め溶解しやすい
状態にするもので、例えば水または発泡性洗剤が用いら
れる。発泡性洗剤を用いると、配管1の内壁に付着した
付着物に対して洗浄性があるため、有機溶剤による付着
物の除去を容易に行える。Further, a non-explosive seal liquid 4 is sealed between the pigs 2 2 and 2 3 at each end for sealing the organic solvent 3 and the pigs 2 1 and 2 4 at the outermost ends. The seal liquid 4 prevents direct contact between the organic solvent 3 and the compressed air, prevents explosion caused by the contact between the two, and at the same time makes the inner wall deposits in the pipe 1 readily preliminarily dissolved. For example, water or A foaming detergent is used. When the effervescent detergent is used, the adhering matter adhered to the inner wall of the pipe 1 can be easily washed, so that the adhering matter can be easily removed by the organic solvent.
この状態において、配管1の一方から圧縮空気を供給
し、その空気圧によってこれらのピグ21〜24を配管1
内に沿って走行させる。圧縮空気による圧送は、圧縮空
気自体が他の高圧流体よりも容易に得られ、かつ安価で
ある利点がある。この際、圧縮空気と有機溶剤との接触
はシール液体によって防がれているので、両者の接触に
伴う爆発等の危険がない。ピグ21〜24が配管1内を走
行すると、配管1内の付着物は、シール液体4により軟
化かつ洗浄された後、有機溶剤3の化学的作用により完
全に除去される。配管1内の付着物の除去状況に応じて
は、これらのピグ21〜24を往復走行させる。通常で
は、清掃区間を2〜3回往復走行させた後、有機溶剤3
およびシール液体4を新たなものに交換し、これを2〜
3回行なえば十分である。In this state, compressed air is supplied to the one of the pipe 1, the pipe these pig 21 to 24 by the air pressure 1
Run along the inside. Compressed air pumping has the advantage that compressed air itself is more easily obtained and cheaper than other high pressure fluids. At this time, the contact between the compressed air and the organic solvent is prevented by the seal liquid, so there is no danger of explosion or the like due to the contact between the two. When the pigs 2 1 to 2 4 run in the pipe 1, the deposits in the pipe 1 are softened and washed by the seal liquid 4 and then completely removed by the chemical action of the organic solvent 3. These pigs 2 1 to 2 4 are reciprocated depending on the state of removal of the deposits in the pipe 1. Normally, after traveling the cleaning section back and forth 2-3 times, the organic solvent 3
And the seal liquid 4 is replaced with a new one,
It is enough to do three times.
[実施例] 本発明の方法を海底配管の清掃に適用した実施例につ
き、第2図を参照して説明する。[Example] An example in which the method of the present invention is applied to the cleaning of a submarine pipe will be described with reference to FIG.
同図において、内径約1191mm、長さ約3400mの
海底配管11のシーバース12側の一端にはピグランチ
ャーキャッチャ13が連結されている。このピグランチ
ャーキャッチャ13には、2つの調整バルブ14A,1
4Bによって圧力調整される圧縮空気導入用のバルブ1
5と、大気開放用のバルブ16とがそれぞれ設けられて
いる。In the figure, a piglancher catcher 13 is connected to one end of the seabed 12 having an inner diameter of about 1191 mm and a length of about 3400 m on the seaverse 12 side. This pig launcher catcher 13 has two adjusting valves 14A, 1
Valve 1 for introducing compressed air whose pressure is adjusted by 4B
5 and a valve 16 for opening to the atmosphere are provided respectively.
また、海底配管11の陸上側の他端にもピグランチャー
キャッチャ21が連結されている。このピグランチャー
キャッチャ21には、2つの調整バルブ22A,22B
によて圧力調整される圧縮空気導入用のバルブ23と、
大気開放用のバルブ24とがそれぞれ設けられている。
これにより、ピグランチャーキャッチャ21から海底配
管11内に4つのピグ21〜24を順次挿入するととも
に、これらの中の最外端を除くピグ22,23の間に有機
溶剤3を、ピグ21,22およびピグ23,24間にシール
液体4をそれぞれ封入した後、まずピグランチャーキャ
ッチャ13側のバルブ16を開き、それと反対側のバル
ブ23を開くと、バルブ23を通じて圧縮空気が配管1
1の他端側に導入されるので、これらのピグ21〜24は
配管11の一端側へ向って走行される。ピグ21〜24が
ピグランチャーキャッチャ13側に到達直前に、バルブ
23を閉止し、今度はピグランチャーキャッチャ21側
のバルブ24を開き、それと反対側のバルブ15を開く
と、バルブ15を通じて圧縮空気が配管11の一端側に
導入されるので、ピグ21〜24は配管11の他端側へ向
って走行される。この繰返えしによりピグ21〜24を往
復走行させることができる。Further, a piglancher catcher 21 is also connected to the other end of the seabed pipe 11 on the land side. In this pig launcher catcher 21, two adjusting valves 22A and 22B are provided.
A valve 23 for introducing compressed air whose pressure is adjusted by
A valve 24 for opening to the atmosphere is provided.
As a result, four pigs 2 1 to 2 4 are sequentially inserted into the submarine pipe 11 from the pig launcher catcher 21, and the organic solvent 3 is placed between the pigs 2 2 and 2 3 excluding the outermost end among these pigs. After sealing the sealing liquid 4 between the pigs 2 1 and 2 2 and the pigs 2 3 and 2 4 , respectively, first open the valve 16 on the piglancher catcher 13 side, and open the valve 23 on the opposite side to compress it through the valve 23. Air is pipe 1
Since these are introduced to the other end side of 1, the pigs 2 1 to 2 4 run toward the one end side of the pipe 11. Just before reaching the pig 21 to 24 is the pig launcher catcher 13 side, closing the valve 23, in turn, opens the valve 24 of the pig launcher catcher 21 side, therewith to open the other end of the valve 15, compressed through valve 15 since air is introduced into one end of the pipe 11, the pig 21 to 24 is traveling toward the other end of the pipe 11. The pig 21 to 24 can be reciprocally travel by this Kukaee Mr.
ピグランチャーキャッチャ21には、上記バルブ23,
24のほかに、窒素ガス導入用のバルブ31と、ピグラ
ンチャーキャッチャ21および放圧槽23を連通させる
バルブ33とが設けられているとともに、ピグ21〜24
間に封入された洗浄廃液を廃液受槽41へ放流するバル
ブ42A,42B,42Cが設けられている。これによ
り、ピグ21〜24が通常2〜3回往復走行した後、それ
らの洗浄廃薬液を廃液受槽41へ回収する直前に、窒素
ガスがバルブ31を通じてピグランチャーキャッチャ2
1内に導入されると同時に、バルブ34を通じて放圧槽
32にも導入されることにより、ミストへの着火が防止
されている。The pigtailer catcher 21 has the valve 23,
In addition to 24, a valve 31 for introducing nitrogen gas, together with a valve 33 is provided for communicating the pig launcher catcher 21 and release圧槽23, pig 21 to 24
Valves 42A, 42B and 42C are provided for discharging the cleaning waste liquid enclosed between them to the waste liquid receiving tank 41. As a result, after the pigs 2 1 to 2 4 normally travel back and forth 2 to 3 times, immediately before the cleaning waste chemicals are collected in the waste liquid receiving tank 41, the nitrogen gas passes through the valve 31 and the piglancher catcher 2 is discharged.
The mist is prevented from being ignited by being introduced into the pressure release tank 32 through the valve 34 at the same time as being introduced into the mist 1.
ピグ21〜24間に封入された洗浄廃薬液は、バルブ42
A〜42Cを通って廃液受槽41へ送られる。廃液受槽
41への配管放出口は、ベルマウス型にして液中へ放出
するようにされ、ミストの飛散防止が図られている。廃
液受槽41内には、配管および槽本体に接続され、かつ
アース棒43と接続されたコイル状のアース線42が挿
入され、これらへの帯電が防止されている。The cleaning waste chemical liquid enclosed between the pigs 2 1 to 2 4 is stored in the valve 42.
It is sent to the waste liquid receiving tank 41 through A to 42C. The pipe outlet to the waste liquid receiving tank 41 is of bell-mouth type so as to be discharged into the liquid to prevent the mist from scattering. A coiled ground wire 42, which is connected to the piping and the tank body and is connected to the ground rod 43, is inserted into the waste liquid receiving tank 41 to prevent these from being charged.
このようなシステムにおいて、まずピグ22,23の間に
灯油を20K、ピグ21,22の間およびピグ23,24
の間に水10Kをそれぞれ封入し、これらのピグ21
〜24を配管11内に沿って3回往復走行させた後、こ
れらの洗浄廃薬液を回収する。続いて、新たな灯油およ
び水に交換した後、同様な走行を繰返えす。2回目以後
の灯油の封入量を10Kに下げて行った結果、3回目
の洗浄で配管11内の付着物が完全に除去された。In such a system, first, kerosene is placed between the pigs 2 2 and 2 3 at 20K, and between the pigs 2 1 and 2 2 and the pigs 2 3 and 2 4 respectively.
10K of water is enclosed between each of them and these pigs 2 1
After 3 times round trip along a 21 to 24 of the pipe 11, to recover these cleaning waste liquid medicine. Then, after changing to new kerosene and water, the same running is repeated. As a result of lowering the sealed amount of kerosene to 10K after the second time, the deposits in the pipe 11 were completely removed by the third cleaning.
[発明の効果] 以上の通り、本発明によれば、有機溶剤を用いているの
で、配管内の付着物を容易かつ確実に除去できる、しか
も有機溶剤と圧送用の空気との直接接触をシール液体に
よって防いでいるので、それらの接触に伴う爆発の危険
もなく安全性の向上が図れる。[Advantages of the Invention] As described above, according to the present invention, since the organic solvent is used, it is possible to easily and surely remove the deposit in the pipe, and to seal the direct contact between the organic solvent and the air for pressure feeding. Since it is protected by liquid, there is no danger of explosion due to contact with them, and safety can be improved.
第1図は本発明の方法の一例を示す図、第2図は本発明
の方法を海底配管の清掃に適用したシステムを示す図で
ある。 1…配管、21,22,23,24…ピグ、3…有機溶剤、
4…シール液体。FIG. 1 is a diagram showing an example of the method of the present invention, and FIG. 2 is a diagram showing a system in which the method of the present invention is applied to cleaning of seabed piping. 1 ... Piping, 2 1 , 2 2 , 2 3 , 2 4 ... Pig, 3 ... Organic solvent,
4 ... Seal liquid.
フロントページの続き (56)参考文献 特開 昭58−92488(JP,A) 特開 昭54−91965(JP,A) 実開 昭48−79452(JP,U) 実開 昭54−71860(JP,U) 特公 昭43−10314(JP,B1) 特公 昭54−43308(JP,B2) 特公 昭53−13112(JP,B2)Continuation of the front page (56) References JP-A-58-92488 (JP, A) JP-A-54-91965 (JP, A) Actual opening 48-79452 (JP, U) Actual opening Sho-54-71860 (JP , U) JP-B 43-10314 (JP, B1) JP-B 54-43308 (JP, B2) JP-B 53-13112 (JP, B2)
Claims (5)
により走行させて配管内を清掃する方法において、配管
内に複数個のピグを挿入し、これらの中の最外端を除く
ピグとピグとの間に有機溶剤を封入するとともに、この
有機溶剤を封入する各端と最外端のピグとの間に非爆発
性のシール液体をそれぞれ封入し、これらを空気圧によ
って走行させて配管内を清掃することを特徴とする配管
の内部清掃方法。1. A method of inserting a pig into a pipe and running the pig by air pressure to clean the inside of the pipe, wherein a plurality of pigs are inserted into the pipe except for the outermost end thereof. And an organic solvent between the pig and the pig, and a non-explosive seal liquid between each end that encloses the organic solvent and the pig at the outermost end. A method for cleaning the inside of a pipe, characterized by cleaning the inside.
溶剤として、灯油を用いたことを特徴とする配管の内部
清掃方法。2. A method for cleaning an inside of a pipe according to claim 1, wherein kerosene is used as the organic solvent.
溶剤として、軽油を用いたことを特徴とする配管の内部
清掃方法。3. A method for cleaning an inside of a pipe according to claim 1, wherein light oil is used as the organic solvent.
て、前記灯油または軽油には、静電気防止剤が添加され
ていることを特徴とする配管の内部清掃方法。4. The method for cleaning the inside of a pipe according to claim 2 or 3, wherein an antistatic agent is added to the kerosene or the light oil.
れかにおいて、前記シール液体として、水または発泡性
洗剤を用いたことを特徴とする配管の内部清掃方法。5. A method for cleaning an inside of a pipe according to any one of claims 1 to 4, wherein water or a foaming detergent is used as the sealing liquid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60276596A JPH064157B2 (en) | 1985-12-09 | 1985-12-09 | How to clean the inside of the pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60276596A JPH064157B2 (en) | 1985-12-09 | 1985-12-09 | How to clean the inside of the pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62136284A JPS62136284A (en) | 1987-06-19 |
| JPH064157B2 true JPH064157B2 (en) | 1994-01-19 |
Family
ID=17571648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60276596A Expired - Lifetime JPH064157B2 (en) | 1985-12-09 | 1985-12-09 | How to clean the inside of the pipe |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH064157B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0295487A (en) * | 1988-09-30 | 1990-04-06 | Adetsuku:Kk | Method for cleaning inside of pipe |
| JP4591648B2 (en) * | 2001-09-11 | 2010-12-01 | 東電工業株式会社 | Cleaning method for equipment or piping |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5313112B2 (en) | 2009-11-19 | 2013-10-09 | 日本電信電話株式会社 | IP multicast connection admission control system and method |
| JP5443308B2 (en) | 2010-09-09 | 2014-03-19 | 有限会社齋藤歯研工業所 | Work model for dental technician and support base used therefor |
-
1985
- 1985-12-09 JP JP60276596A patent/JPH064157B2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5313112B2 (en) | 2009-11-19 | 2013-10-09 | 日本電信電話株式会社 | IP multicast connection admission control system and method |
| JP5443308B2 (en) | 2010-09-09 | 2014-03-19 | 有限会社齋藤歯研工業所 | Work model for dental technician and support base used therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62136284A (en) | 1987-06-19 |
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