JPH0655288B2 - Paint drying equipment - Google Patents
Paint drying equipmentInfo
- Publication number
- JPH0655288B2 JPH0655288B2 JP61249480A JP24948086A JPH0655288B2 JP H0655288 B2 JPH0655288 B2 JP H0655288B2 JP 61249480 A JP61249480 A JP 61249480A JP 24948086 A JP24948086 A JP 24948086A JP H0655288 B2 JPH0655288 B2 JP H0655288B2
- Authority
- JP
- Japan
- Prior art keywords
- air
- coating
- drying
- drying chamber
- dried
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Drying Of Solid Materials (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Coating Apparatus (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、自動車修理工場(所謂板金塗装工場)等にお
ける車体の吹付け塗装と塗装後の熱風乾燥とを同室内で
行う塗装乾燥装置に関する。Description: TECHNICAL FIELD The present invention relates to a coating / drying apparatus that performs spray coating of a vehicle body and hot air drying after coating in the same room in an automobile repair shop (so-called sheet metal coating factory) or the like. .
この種の塗装乾燥装置としては、従来、例えば第9図に
示すように、被塗装乾燥体としての自動車C用の一室型
塗装乾燥装置1が知られている(例えば実開昭55−9
4691号公報参照)。As a coating drying apparatus of this type, a one-chamber type coating drying apparatus 1 for an automobile C as a material to be coated is conventionally known as shown in, for example, FIG.
4991 publication).
これは、塗装乾燥室2の天井に吹出口5を開設し、塗装
乾燥室2の屋根に吹出口5に連通するダクト4を設ける
とともに、塗装乾燥室2の側部にはダクト4内に新鮮空
気を送給して吹出口5から塗装乾燥室2内に該新鮮空気
を吹出させる塗装時用のファン(図示せず)を設け、更
に塗装乾燥室2の側部には適時に作動する加熱空気発生
装置3を介してダクト4内に外気を送給し吹出口5から
加熱空気を吹出させる乾燥時用の送風機8を設け、ま
た、塗装乾燥室2の床に排気口6を開設し、排気ファン
(図示せず)で吸引流を生じる排気ダクト7に上記排気
口6を連通させてある。This is because the air outlet 5 is opened on the ceiling of the coating / drying chamber 2, the duct 4 communicating with the air outlet 5 is provided on the roof of the coating / drying chamber 2, and the duct 4 is installed on the side of the coating / drying chamber 2 in a fresh state. A fan (not shown) for painting which blows the fresh air from the air outlet 5 into the coating drying chamber 2 is provided, and the side of the coating drying chamber 2 is heated at a proper time. An air blower 8 for drying is provided which sends outside air into the duct 4 through the air generator 3 and blows heated air from the air outlet 5, and an exhaust port 6 is opened on the floor of the coating / drying chamber 2. The exhaust port 6 is connected to an exhaust duct 7 that produces a suction flow by an exhaust fan (not shown).
ところで、一般に、この種の装置は、後述する吹付け塗
装時における塗装作業者の安全衛生を考慮して良好な塗
装環境を作りだすために、労働安全衛生法の有機溶剤中
毒予防規則に基づいて設計されている。そのため、吹出
口5は床面積(最低でも26平方メートル)の0.6倍
以上の開口面積を有し、該吹出口からの気流の風速が床
面の略前面に亘り0.2メートル毎秒以上、即ち、塗装
乾燥室の所要通風量は最低でも312立方メートル毎分
(26m2 ×0.2m/s×60s)以上となるよう
に、ダクト,ファン,排気ファン等の大きさが比較的大
きなものに定められている。そのため、乾燥システムに
おいては、塗装条件に合わせて設計された吹出口5や排
気ファンをそのまま利用しているので、送風機8もそれ
に見合う風量を送給しうる大きさに定められている。By the way, in general, this type of equipment is designed based on the Organic Solvent Poisoning Prevention Regulations of the Industrial Safety and Health Law in order to create a good coating environment in consideration of the safety and health of the coating operator during spray coating described later. Has been done. Therefore, the air outlet 5 has an opening area of 0.6 times or more of the floor area (at least 26 square meters), and the wind velocity of the airflow from the air outlet is 0.2 meters per second or more over substantially the front surface of the floor. That is, the size of ducts, fans, exhaust fans, etc. should be relatively large so that the required air flow rate in the coating and drying room is at least 312 cubic meters per minute (26 m 2 × 0.2 m / s × 60 s). It is set. Therefore, in the drying system, the air outlet 5 and the exhaust fan designed according to the coating conditions are used as they are, and therefore the blower 8 is also set to a size capable of sending an air volume corresponding thereto.
そして、塗装乾燥室1内において吹付塗装を行なう際
は、新鮮空気をファンによって送給して吹出口5から吹
き降ろし、更に、排気口6から排気ファンによって排気
し、強制的に送排風を行って、略半分以上発生する飛散
塗料カスを気流に乗せて排出させている。When spray coating is performed in the coating drying chamber 1, fresh air is fed by a fan to be blown down from the air outlet 5, and further exhausted from an exhaust port 6 by an exhaust fan to forcefully send and exhaust air. Then, the scattered paint residue, which is generated in about half or more, is put on the airflow and discharged.
また、塗装された自動車Cを乾燥させるときは、加熱空
気発生装置3を作動させ、送風機8によって加熱空気を
自動車Cの上方からこれに向けて吹出させるとともに、
排気口6から排気して行なうようにしている。In addition, when drying the painted automobile C, the heated air generator 3 is operated, and the blower 8 blows the heated air from above the automobile C toward the same.
The exhaust is performed from the exhaust port 6.
なお、赤外線電球等の高温発熱体によって乾燥させるこ
ともできるが、塗装時に、付着堆積した塗料カスの低温
発火を生じ、または溶剤蒸気が篭りやすく容易に発火点
温度に達しやすいことから爆発火災の危険をともなうの
で、上記の熱風式の乾燥方式を採っている。Although it can be dried with a high-temperature heating element such as an infrared light bulb, it causes a low temperature ignition of the paint dust that has adhered and accumulated during painting, or the solvent vapor is easy to reach the ignition point temperature and easily causes an explosion fire. The hot-air drying method is used because it is dangerous.
このような自動車Cの塗装後の乾燥においては、車体の
表面温度を60℃前後に上昇させ、この温度で40分程
度保持して乾燥を終わらせることが塗料の硬化や生産性
の点で最適条件とされ、そのため、加熱空気の温度を8
0℃前後に設定して所要の条件を作り出すようにしてい
る。尚、塗料をより早く硬化させるために車体の表面温
度を80℃以上の高いものにすると、車体各部に取付け
られた樹脂製艤装部品等が損傷する虞れがあり好ましく
ない。In the drying of the automobile C after coating, it is optimal from the viewpoint of curing and productivity of the paint to raise the surface temperature of the vehicle body to about 60 ° C. and maintain the temperature for about 40 minutes to finish the drying. As a condition, the temperature of the heated air must be 8
It is set to around 0 ° C to create the required conditions. If the surface temperature of the vehicle body is set to a high temperature of 80 ° C. or higher in order to cure the paint faster, the resin fitting parts attached to various parts of the vehicle body may be damaged, which is not preferable.
このような従来の一室型塗装乾燥装置1にあっては、自
動車Cのフェンダ、ドアやドアのステップ部等の車体側
面部Xは加熱時に温度が上昇しにくく、ルーフ、ボンネ
ットやトランクリッド部等の車体上面部Yに比較して2
0〜40℃程温度が低くなる傾向にあり、そのため、側
面部Xが生乾き状態になったり、生乾き状態になること
からごみの付着が多くなったり、所謂つやびけを生じた
りすることになって、側面部Xと上面部Yとの塗膜品質
が不均一になるという問題点があった。In such a conventional one-chamber type coating / drying apparatus 1, the temperature of the side surface X of the vehicle body such as the fender of the automobile C, the door and the step portion of the door does not easily rise during heating, and the roof, the hood, the trunk lid portion, etc. 2 compared to the upper surface Y of the car body
The temperature tends to be lower by about 0 to 40 ° C., so that the side surface portion X is in a dry state, or the side surface X is in a dry state, so that the amount of dust attached increases, or so-called luster occurs. Therefore, there is a problem that the coating film quality on the side surface portion X and the upper surface portion Y becomes non-uniform.
また、できるだけ側面部Xを乾燥させようとすると、乾
燥時間を延長しなければならないので、その分、時間経
過が長くなってしまい生産性を損ねてしまうという問題
点もあった。In addition, if the side surface portion X is to be dried as much as possible, the drying time must be extended, so that there is a problem that the elapsed time becomes longer and the productivity is impaired.
これらは、車体側面部Xは車体上面部Yに比較して単位
面積あたりの鉄板の重合度が高く、その分、伝熱が遅い
こと、また、この場合、加熱空気が車体上面部Yには垂
直方向から直接当たることから、この部位においては所
要の温度まで容易に上昇するが、車体側面部Xにおいて
は、車体側面に沿って平行に流れておりしかも加熱空気
の温度も降下しているため、その温度上昇が緩慢になる
等の理由による。These are because the side surface X of the vehicle body has a higher degree of polymerization of the iron plate per unit area than the upper surface Y of the vehicle body, and the heat transfer is slower by that amount. Since it hits directly from the vertical direction, the temperature rises easily to the required temperature in this part, but in the side surface part X of the vehicle body, it flows in parallel along the side surface of the vehicle body and the temperature of the heated air also drops. The reason is that the temperature rise becomes slow.
さらにまた、吹付塗装の特性として、側面部よりも上面
部のほうが垂れ流れが少ない等の理由で塗料の塗着率が
良く、その分、厚膜になる。乾燥システムにおいては塗
装条件に合せて設計された吹出口や排気ファンを利用し
ていることから天井からは不必要に多量の加熱空気が吹
降りてくることになるが、このような状態で、上記の風
量の比較的多い加熱空気が上面部に直接当たると表面と
内部との乾燥条件が異ってしまい、相対的に表面の乾燥
が早くなり、内部において溶剤の蒸発が不十分になって
所謂ワキ、ピンホールやクレータ等が未蒸発のガスによ
って発生し易くなり、塗膜肌を荒らしてしまうという問
題点も生じる。Furthermore, as a characteristic of the spray coating, the coating rate of the coating is good because the upper surface portion has less drooping flow than the side surface portion, and a thick film is formed accordingly. In the drying system, an undesirably large amount of heated air is blown down from the ceiling because the outlet and exhaust fan designed according to the painting conditions are used, but in such a state, If the above-mentioned relatively large amount of heated air directly hits the upper surface part, the drying conditions of the surface and the inside will be different, the surface will be dried relatively quickly, and the evaporation of the solvent inside will be insufficient. So-called cracks, pinholes, craters, etc. are likely to be generated by the non-evaporated gas, which causes a problem that the coating film surface is roughened.
このため、仮に、これらの発生がないように吹出流量や
温度を下げたり、段階的に吹出流量や温度を上げるよう
にして徐々に乾燥させるようにすると、側面部の乾燥が
増々不十分になり、上記の問題点を生じ易くする。Therefore, if the blowout flow rate and temperature are reduced to prevent these occurrences, or if the blowout flow rate and temperature are gradually increased to gradually dry, the side surface becomes less and less dried. The above-mentioned problems are likely to occur.
そこで、本発明における技術的課題は、被塗装乾燥体の
上面部及び側面部の温度を可及的に均一化させて乾燥さ
せ、塗料のワキ、ピンホールまたはクレータ等を発生さ
せない乾燥ができる塗装乾燥装置を提供することにあ
る。Therefore, a technical problem in the present invention is to make the temperature of the upper surface portion and the side surface portion of the object to be dried uniform as much as possible, and to perform drying without causing a crack, pinhole or crater of the coating material. To provide a drying device.
このような課題を解決するための本発明の技術的手段
は、図1の実施例図に例示するように、塗装乾燥装置と
しては、被塗装乾燥体(C)の上方には外気と連通する
通気口としての上部開口(15)と、前記被塗装乾燥体
(C)の下方には通気口としての下部開口(18)と、
前記被塗装乾燥体(C)の側方に位置させた複数個の吹
出口(13)とをそれぞれ開設した塗装乾燥室(10)
と、前記上部開口(15)を介して前記塗装乾燥室(1
0)内へ外気を送給し、前記下部開口(18)を介して
前記塗装乾燥室(10)内の空気を吸引する塗装用ユニ
ット(N1)と、前記下部開口(18)を介して前記塗
装乾燥室(10)内の空気を吸引し、その吸引した空気
の一部を排気して流量を調節し、その流量調節した空気
を加熱して前記吹出口(13)を介して前記被塗装乾燥
体(C)の側方に送給するとともに排気量と同量の空気
を前記塗装用ユニット(N1)を介して前記上部開口
(15)から前記塗装乾燥室(10)内へ吸引する乾燥
用ユニット(N2)とを備えたことを特徴とするもので
ある。The technical means of the present invention for solving such a problem is, as illustrated in the embodiment diagram of FIG. 1, as a coating drying apparatus, communicates with the outside air above the article to be coated (C) to be coated. An upper opening (15) serving as a vent, and a lower opening (18) serving as a vent below the object to be dried (C).
A coating drying chamber (10) in which a plurality of outlets (13) located on the side of the body to be coated (C) are respectively opened.
And the coating drying chamber (1) through the upper opening (15).
0) feeding the outside air into the coating drying chamber (10) through the lower opening (18) and sucking the air in the coating drying chamber (10), and the unit through the lower opening (18). The air in the coating / drying chamber (10) is sucked, a part of the sucked air is exhausted to adjust the flow rate, and the air whose flow rate is adjusted is heated to be coated through the air outlet (13). Drying that is fed to the side of the drying body (C) and sucks the same amount of air as the exhaust amount from the upper opening (15) into the coating drying chamber (10) through the coating unit (N1). And a unit (N2) for use.
前記塗装用ユニット(N1)には、前記塗装乾燥室(1
0)内に外気を導入する送給装置(20)と、前記塗装
乾燥室(10)内の空気を吸引する吸引装置(40)と
を備えることが望ましい。In the coating unit (N1), the coating drying chamber (1
It is desirable to provide a feeding device (20) for introducing the outside air into the inside 0) and a suction device (40) for sucking the air inside the coating drying chamber (10).
前記乾燥用ユニット(N2)には、前記塗装乾燥室(1
0)内に設置された前記被塗装乾燥体(C)に前記吹出
口(13)を介して前記空気を送給する加熱空気発生装
置(30)と、吸引した空気を前記加熱空気発生装置
(30)に送給する送風装置(50)とを備え、該送風
装置(50)には、吸引した空気を濾過するフィルタを
有するフィルタボックス(52)と、該フィルタボック
ス(52)を介して吸引した空気を前記加熱空気発生装
置(30)に送給する送風機(53)と、該送風機(5
3)により送給された空気を一部排気して流量調節する
調風器(54)とを設けることが望ましい。The drying unit (N2) includes the coating drying chamber (1
0) a heated air generator (30) for feeding the air to the dried object (C) to be coated through the blowout port (13), and the heated air generator (30) for sucking air. 30) and a blower device (50) for feeding the blower device to the blower device (50), and the blower device (50) has a filter box (52) having a filter for filtering the sucked air, and sucks air through the filter box (52). A blower (53) for feeding the generated air to the heated air generator (30), and the blower (5)
It is desirable to provide an air conditioner (54) that partially discharges the air sent by 3) and adjusts the flow rate.
また、塗装乾燥装置としては、室内に配置された被塗装
乾燥体(C)の側方に位置させて前記被塗装乾燥体
(C)の側部に向けて加熱空気を吹き出す吹出口(1
3)と、天井部に開設した上部開口(15)と、床部に
開設した下部開口(18)とを有する塗装乾燥室(1
0)と、前記上部開口(15)から前記塗装乾燥室(1
0)内へ外気を送給する送給装置(20)と、前記下部
開口(18)から前記塗装乾燥室(10)内の空気を吸
引する吸引装置(40)と、前記下部開口(18)から
吸引されて前記吹出口(13)へ送気される空気を加熱
昇温する加熱空気発生装置(30)と、前記下部開口
(18)から吸引した空気を前記加熱空気発生装置(3
0)を介して前記吹出口(13)へ送給する送風機(5
3)と、該送風機(53)から前記加熱空気発生装置
(30)に導入される空気の一部を排気して流量を調節
する調風器(54)とを備えたことを特徴とするもので
ある。Further, as the coating drying device, an outlet (1) which is located on the side of the article to be dried (C) placed indoors and blows heated air toward the side of the article to be dried (C) is provided.
3), a coating drying chamber (1) having an upper opening (15) opened in the ceiling and a lower opening (18) opened in the floor.
0) and the coating drying chamber (1) through the upper opening (15).
0) a feeding device (20) for feeding outside air, a suction device (40) for sucking the air in the coating drying chamber (10) from the lower opening (18), and the lower opening (18) A heating air generator (30) for heating and raising the temperature of the air sucked from the air and sent to the air outlet (13), and the air sucked from the lower opening (18) for the heating air generator (3).
Blower (5) for feeding to the outlet (13) via
3) and an air conditioner (54) for adjusting a flow rate by exhausting part of the air introduced from the blower (53) into the heated air generator (30). Is.
このような構成の塗装乾燥装置によれば、塗装を行う時
は、被塗装乾燥体(C)を塗装乾燥室(10)に設置
し、塗装用ユニット(N1)のみを作動させて塗装を行
う。塗装用ユニット(N1)が作動すると、下部開口
(18)から室内の空気が吸引されるとともに上部開口
(15)から外気が導入され、天井から床へ向かう下降
気流が生じ、この下降気流に乗って室内に飛散した塗料
ミストが室外へ排出される。According to the coating / drying apparatus having such a configuration, at the time of coating, the object to be dried (C) is installed in the coating / drying chamber (10) and only the coating unit (N1) is operated to perform coating. . When the coating unit (N1) is operated, the indoor air is sucked from the lower opening (18) and the outside air is introduced from the upper opening (15), and a downward airflow from the ceiling to the floor is generated. Paint mist scattered indoors is discharged to the outside.
その後、乾燥を行う時は、乾燥用ユニット(N2)のみ
を作動させて乾燥を行う。側壁側の各吹出口(13)を
被塗装乾燥体(C)の側面位置に合わせて開度調節し、
乾燥用ユニット(N2)を作動させると、下部開口(1
8)から室内の空気を吸引するとともに吹出口(13)
から加熱空気が被塗装乾燥体(C)の側面に向けて水平
気流を吹き出し、室内に上部開口(15)から排気量相
当の外気を導入して天井から床へ向かう下降気流を生じ
させるとともに被塗装乾燥体(C)の側面に一様な気流
を生じさせ、適当に風量を調節された下降気流と水平気
流とによって被塗装乾燥体(C)の全面を均一に乾燥さ
せる。After that, when performing drying, only the drying unit (N2) is operated to perform drying. Adjusting the opening of each outlet (13) on the side wall side according to the side surface position of the object to be dried (C),
When the drying unit (N2) is activated, the lower opening (1
8) Suction indoor air from the air outlet (13)
The heated air blows out a horizontal airflow toward the side surface of the object to be dried (C), and introduces outside air corresponding to the exhaust volume into the room from the upper opening (15) to generate a downward airflow from the ceiling to the floor and A uniform airflow is generated on the side surface of the coating-dried body (C), and the entire surface of the coating-dried body (C) is uniformly dried by the descending airflow and the horizontal airflow whose air volumes are appropriately adjusted.
また、塗装時に塗装用ユニット(N1)を作動させる
時、送給装置(20)と吸引装置(40)との両装置を
作動させ、塗装乾燥室(10)内の空気を吸引するとと
もに塗装乾燥室(10)内に外気を導入する。その後の
乾燥時に、塗装用ユニット(N1)を作動させる時に
は、吸引装置(40)のみ作動させて塗装乾燥室(1
0)内の空気を吸引し、その負圧により塗装乾燥室(1
0)内に外気を導入する。When the coating unit (N1) is operated during coating, both the feeding device (20) and the suction device (40) are operated to suck the air in the coating drying chamber (10) and dry the coating. Outside air is introduced into the chamber (10). When the coating unit (N1) is operated during the subsequent drying, only the suction device (40) is operated to operate the coating drying chamber (1
0) Suctions the air inside, and the negative pressure causes the paint drying room (1
Outside air is introduced into 0).
また、乾燥時に乾燥用ユニット(N2)を作動させる
時、送風装置(50)および加熱空気発生装置(30)
を起動して吹出口(13)から塗装乾燥室(10)内に
設置された被塗装乾燥体(C)の側面に向けて所定温度
の加熱空気を送給する。この場合に、送風機(53)お
よび加熱空気発生装置(30)を起動し、吹出口(1
3)から塗装乾燥室(10)内に設置された被塗装乾燥
体(C)に加熱空気を吹き付け、さらに、送風機(5
3)により塗装乾燥室(10)から吸引された空気を調
風器(54)によって一部排気して、塗装乾燥室(1
0)からの空気の吸引量と塗装乾燥室(10)への加熱
空気の吹出し量とを調節し、不足分の空気を上部開口
(15)から新たに導入して、被塗装乾燥体(C)周り
の温度および風量を調節し、被塗装乾燥体(C)の全面
を均一に乾燥させる。Further, when the drying unit (N2) is operated during drying, the air blower (50) and the heated air generator (30).
Is activated to send heated air of a predetermined temperature toward the side surface of the material to be dried (C) installed in the coating / drying chamber (10) from the air outlet (13). In this case, the blower (53) and the heated air generator (30) are activated, and the blower outlet (1
From 3), heated air is blown to the object to be dried (C) installed in the coating drying room (10), and further, the blower (5)
The air sucked from the coating drying chamber (10) by 3) is partially exhausted by the air conditioner (54), and the coating drying chamber (1
The amount of air sucked from 0) and the amount of heated air blown into the coating drying chamber (10) are adjusted, and a shortage of air is newly introduced from the upper opening (15) to dry the coated object (C). ) Adjust the ambient temperature and air volume to uniformly dry the entire surface of the article to be dried (C).
また、塗装乾燥装置を用いると、塗装を行なう時は、被
塗装乾燥体(C)を塗装乾燥室(10)に設置し、送給
装置(20)及び吸引装置(40)を駆動する。する
と、上部開口(15)から外気が導入されるとともに下
部開口(18)から室内の空気が吸引され、天井から床
へ向う空気流が生じる。そのため室内に飛散した塗料ミ
ストはこの空気流に乗って室外へ排出される。Further, when a coating drying device is used, when coating is performed, the material to be dried (C) is installed in the coating drying chamber (10) and the feeding device (20) and the suction device (40) are driven. Then, the outside air is introduced from the upper opening (15) and the air in the room is sucked from the lower opening (18) to generate an air flow from the ceiling to the floor. Therefore, the paint mist scattered in the room rides on this air flow and is discharged to the outside of the room.
次に、この塗装された被塗装乾燥体(C)の乾燥を行な
う時は、送風機(53)および加熱空気発生装置(3
0)を作動する。すると、吹出口(13)から被塗装乾
燥体(C)の側面部(X)に向けて加熱空気を吹出すと
ともに、調風器(54)で排気された量に等しい量の新
鮮空気が上部開口(15)から下方へ向けて流入する。Next, when the coated object to be dried (C) is dried, a blower (53) and a heated air generator (3) are used.
0) is activated. Then, the heated air is blown from the blowout port (13) toward the side surface portion (X) of the object to be dried (C), and at the same time, the amount of fresh air exhausted by the air conditioner (54) is increased. It flows in downward through the opening (15).
この時、加熱空気は温度が高いことから上方へ立上ろう
とするが、この天井から床に向かう新鮮空気の流れによ
って、吹出口(13)からの加熱空気は側面部(X)へ
当りながら上方へ向かうものと下方へ向かうものとに分
散され、側面部(X)には加熱空気が万遍なく当たるこ
とになって側面部(X)の加温が促進される。At this time, the heated air tries to rise upward due to its high temperature, but the flow of fresh air from the ceiling toward the floor causes the heated air from the outlet (13) to hit the side surface (X) and rise upward. The heated air is uniformly distributed to the side surface portion (X), and the heating of the side surface portion (X) is promoted.
引続き上へ立上る加熱空気は新鮮空気と混合するので、
側面部(X)の加熱空気よりも多少温度が低くなり、新
鮮空気の流れに押えられて、上面部(Y)の全体を包み
込むように回り込みながら比較的緩やかに上昇して行
き、上面部(Y)の加温乾燥も十分に行われる。The heated air that rises continuously mixes with fresh air, so
The temperature of the side surface (X) becomes slightly lower than that of the heated air, and the temperature of the upper surface (Y) is suppressed by the flow of fresh air and relatively slowly rises while wrapping around the entire upper surface (Y) to reach the upper surface ( The heating and drying of Y) is also sufficiently performed.
吹出口(13)から出て側面部へ当たり下方へ向かう加
熱空気は、送風機(53)の吸い込みによって下部開口
(15)から吸引されるため、上方へ向かう量よりも多
くなり、被塗装乾燥体(C)の下面を乾燥させるととも
に下部温度を高くし、熱伝導により被塗装乾燥体(C)
を通して上方を昇温させ、乾燥の均一化を促進させる。The amount of the heated air coming out of the air outlet (13) and hitting the side face downward is sucked from the lower opening (15) by the suction of the blower (53), so that the amount of the heated air becomes larger than the amount upward and the dried object to be coated is dried. The lower surface of (C) is dried and the lower temperature is raised, and the dried object to be coated by heat conduction (C)
To raise the temperature above, and promote uniform drying.
以下、本発明を実施例に基づき詳細に説明する。 Hereinafter, the present invention will be described in detail based on examples.
なお、この実施例は、自動車用の一室型塗装乾燥装置の
場合を例として、図面を添付して説明する。In addition, this embodiment will be described with reference to the drawings by taking a case of a one-chamber type coating and drying apparatus for an automobile as an example.
第1図乃至第3図に示す一室型塗装乾燥装置Bの基本的
構成は、塗装乾燥室10と、送給装置20と、加熱空気
発生装置30と、第一の吸引装置40および第二の吸引
装置50を備えた二系統になっている吸引装置とからな
る。The basic configuration of the one-chamber type coating / drying apparatus B shown in FIGS. 1 to 3 is as follows: the coating / drying chamber 10, the feeding device 20, the heated air generating device 30, the first suction device 40, and the second suction device 40. And a suction device of two systems including the suction device 50.
また、送給装置20は第一の吸引装置40と組み合され
て塗装用ユニットN1を構成し、加熱空気発生装置30
は第二の吸引装置50と組み合されて乾燥用ユニットN
2を構成している。Further, the feeding device 20 is combined with the first suction device 40 to form a coating unit N1, and the heating air generator 30
Is combined with the second suction device 50 to form a drying unit N.
Make up 2.
塗装乾燥室10は、適宜の材で形成され、内部を目視で
きる窓11を周囲に設け、被塗装乾燥体としての自動車
Cを一面に設けた出入口から出し入れする簡易建屋に形
成する。The coating / drying chamber 10 is formed of an appropriate material, is provided with a window 11 through which the inside can be visually observed, and is formed as a simple building in which an automobile C as a material to be dried is put in and out through an entrance provided on one surface.
この塗装乾燥室10内には加熱空気発生装置30からの
加熱空気が通る側壁側通路としてのダクト12を配設し
ている。このダクト12は塗装乾燥室10内を囲むよう
にして室内の側壁に延設させ、ダクト出口部を自動車C
のドアパネルが位置する高さに設定している。Inside the coating / drying chamber 10, a duct 12 is provided as a side wall side passage through which the heated air from the heated air generator 30 passes. The duct 12 is provided so as to surround the inside of the coating / drying chamber 10 and extends on the side wall of the interior of the vehicle, and the outlet of the duct is connected to the automobile C.
It is set at the height where the door panel of is located.
13はダクト12に開設された複数の吹出口であり、塗
装乾燥室10の中央に向かって開口している。そして、
自動車Cが塗装乾燥室10内に配置されたときには、吹
出口13は自動車Cの側方に位置する。Reference numeral 13 denotes a plurality of air outlets formed in the duct 12, which opens toward the center of the coating / drying chamber 10. And
When the automobile C is arranged in the coating / drying chamber 10, the air outlet 13 is located on the side of the automobile C.
14は吹出口13の開度を調整するスライドドアであ
る。一般に、吹出口13の開度は、各吹出口13から均
一な加熱空気量を吹出させるため、加熱空気の供給源側
が広く末端側が狭く設定される。また、自動車Cの形状
等により各吹出口13の開度調整を適宜に行なうことに
より、被塗装乾燥体としての自動車Cの各部に対する吹
出し量を適正にさせる。Reference numeral 14 is a slide door for adjusting the opening of the outlet 13. Generally, the opening degree of the outlet 13 is set to be wide on the supply side of heating air and narrow on the end side in order to blow out a uniform amount of heated air from each outlet 13. Further, by appropriately adjusting the opening degree of each outlet 13 according to the shape of the automobile C, the amount of air blown to each portion of the automobile C as the material to be dried is made appropriate.
15は塗装乾燥室10の天井部に開設された上部開口で
あり、微塵用のフィルタ16が嵌め込まれている。ま
た、屋根部はこの上部開口15を覆う給気チャンバボッ
クス17になっている。Reference numeral 15 is an upper opening formed in the ceiling of the coating / drying chamber 10, into which a filter 16 for fine dust is fitted. The roof portion is an air supply chamber box 17 that covers the upper opening 15.
18は塗装乾燥室10の床全面に開設された下部開口で
あり、床板19として網状形成された床板材が嵌め込ま
れている。A lower opening 18 is provided on the entire surface of the floor of the coating / drying room 10, and a net-like floor plate material is fitted as a floor plate 19.
塗装用ユニットN1における送給装置20は、給気チャ
ンバボックス17に連通するダクト21と、外気と連通
する外部開口22からダクト21を介して上部開口15
に強制的に外気を送風する送風ファン23とを備えてい
る。24は外部開口22に嵌め込まれた給気フィルタで
ある。The feeding device 20 in the coating unit N1 has a duct 21 communicating with the air supply chamber box 17, and an upper opening 15 through an external opening 22 communicating with the outside air through the duct 21.
And a blower fan 23 for forcibly blowing outside air. Reference numeral 24 is an air supply filter fitted in the external opening 22.
塗装ユニットN1における第一の吸引装置40は、図1
および3に示すように、排気装置として機能し、下部開
口18に連通する排気ダクト41と、外部へ連通する排
気塔42を介して塗装乾燥室10内の空気を吸引して排
気する排気ファン43と、逆流防止装置を兼ねた風量調
節弁43aとを備えている。44は排気ファン43の前
位に設けられた塗料ミスト吸引フィルタである。The first suction device 40 in the coating unit N1 is shown in FIG.
As shown in 3 and 3, an exhaust fan 43 that functions as an exhaust device and sucks and exhausts the air in the coating drying chamber 10 through an exhaust duct 41 that communicates with the lower opening 18 and an exhaust tower 42 that communicates with the outside. And an air flow control valve 43a that also functions as a backflow prevention device. Reference numeral 44 is a paint mist suction filter provided in front of the exhaust fan 43.
乾燥用ユニットN2における加熱空気発生装置30は、
例えば都市ガス等を燃焼させるガスバーナを内蔵してお
り、送風装置を形成している第二の吸引装置50から送
りこまれる空気を加熱空気源としている。The heated air generator 30 in the drying unit N2 is
For example, it has a built-in gas burner that burns city gas and the like, and uses the air sent from the second suction device 50 forming the blower as a heating air source.
乾燥用ユニットN2における第二の吸引装置50は、塗
装乾燥室10の空気を吸引して加熱空気発生装置30に
送りこみ、該空気を循環させるものであり、下部開口1
8に連通する循環ダクト51と、これに連通しフィルタ
を備えたフィルタボックス52と、加熱空気発生装置3
0に塗装乾燥室10内の空気を送風する循環ファン53
と、加熱空気発生装置30と循環ファン53との間に設
けて循環ファン53からの空気の一部を外部に逃気して
加熱空気発生装置30への風量を調整する調風器54と
を備えている。The second suction device 50 in the drying unit N2 sucks the air in the coating / drying chamber 10 and sends it to the heated air generator 30 to circulate the air.
8 and a circulation duct 51, a filter box 52 having a filter communicating with the circulation duct 51, and a heating air generator 3
A circulation fan 53 that blows the air inside the coating drying chamber 10 to 0.
And an air conditioner 54 provided between the heated air generator 30 and the circulation fan 53 to evacuate a part of the air from the circulation fan 53 to the outside to adjust the air volume to the heated air generator 30. I have it.
本実施例の場合、この調風器54の逃気量は、循環ファ
ン53からの送風量のうち15%を逃がすようにしてあ
る。In the case of the present embodiment, the amount of air escaped from the air conditioner 54 is such that 15% of the amount of air blown from the circulation fan 53 is released.
60は制御装置であり、手動の始動スイッチ、運転時間
を制御するタイマなどを備えているとともに、上記塗装
用ユニットN1又は乾燥用ユニットN2を選択的に駆動
させる選択スイッチを備えている。Reference numeral 60 denotes a control device, which includes a manual start switch, a timer for controlling the operating time, and the like, and a selection switch for selectively driving the coating unit N1 or the drying unit N2.
62は塗装乾燥室10の出入口に設けた開閉扉、63は
天井部両側に設けた照明用の蛍光灯である。Reference numeral 62 is an opening / closing door provided at the entrance of the coating / drying chamber 10, and 63 is a fluorescent lamp for illumination provided on both sides of the ceiling.
なお、この装置Bにおける上部開口、送風ファン、排気
ファン等の大きさについては、上述した労働安全衛生法
の有機溶剤中毒予防規則に基づいて定められ、設計され
ている。The sizes of the upper opening, the blower fan, the exhaust fan, etc. in this device B are determined and designed based on the above-mentioned organic solvent poisoning prevention rule of the Industrial Safety and Health Law.
このように構成された一室型塗装乾燥装置Bを使用して
塗装を行なう時には、第4図に示すように、自動車Cを
塗装乾燥室10の略中央に設置し、制御装置60により
塗装用ユニットN1を選択して駆動させ、送給装置20
の送風ファン23及び第一の吸引装置40の排気ファン
43のみを駆動させる。When coating is performed using the one-chamber type coating / drying apparatus B configured as described above, as shown in FIG. 4, the automobile C is installed at substantially the center of the coating / drying room 10 and the controller 60 is used for coating. The unit N1 is selected and driven, and the feeding device 20
Only the blower fan 23 and the exhaust fan 43 of the first suction device 40 are driven.
すると、上部開口15から外気が導入されるとともに下
部開口18から室内の空気が排気され、天井から床へ向
かう空気流が生じる。このため、塗装時において室内に
飛散した塗料ミストは、この空気流に乗って室外へ排出
される。Then, the outside air is introduced from the upper opening 15 and the air in the room is exhausted from the lower opening 18 to generate an air flow from the ceiling to the floor. Therefore, the paint mist scattered inside the room at the time of coating is discharged to the outside of the room by riding on this air flow.
この状態で、さらに加熱空気発生装置30を作動させる
ようにすれば、暖房しながら塗装を行なうことができ
る。In this state, if the heated air generator 30 is further operated, the coating can be performed while heating.
次に、この塗装された自動車Cの乾燥を行なう時には、
制御装置60により乾燥用ユニットN2を選択して駆動
させ、加熱空気発生装置30及び第二の吸引装置50の
循環ファン53を作動させる。Next, when drying the painted automobile C,
The controller 60 selects and drives the drying unit N2 to operate the heated air generator 30 and the circulation fan 53 of the second suction device 50.
すると、第2図及び第3図に示すように、循環ファン5
3により塗装乾燥室10内から空気が吸引され、ダクト
12の吹出口13から自動車Cの側面部Xに向けて加熱
空気が吹出す。Then, as shown in FIGS. 2 and 3, the circulation fan 5
Air is sucked from the coating / drying chamber 10 by 3 and heated air is blown from the outlet 13 of the duct 12 toward the side surface X of the automobile C.
更に、上記の吸引量を100と表すことにすると、塗装
乾燥室10から吸引された空気は調風器54から15%
排出されるので、吹出口13からの吹出量は85とな
り、そのため、吸引量(100)と吹出量(85)との
差(15)に等しい量の空気が、外部から上部開口15
を介して供給され、上部開口15から下部開口18へ向
けて新鮮空気の流れを生じる。Further, when the above suction amount is expressed as 100, the air sucked from the coating drying chamber 10 is 15% from the air conditioner 54.
Since the air is discharged, the amount of air blown out from the air outlet 13 becomes 85. Therefore, an amount of air equal to the difference (15) between the amount of suction (100) and the amount of air blown (85) is externally applied to the upper opening 15
Through the upper opening 15 and the lower opening 18 to generate a flow of fresh air.
この場合、吹出口13から吹出した加熱空気は温度が高
いことから上方へ立上ろうとするが、上記天井から床に
向かう新鮮空気の流れによって、一部下方へ向かうこと
になる。即ち、吹出口13からの加熱空気は側面部Xへ
当たりながら上方へ向かうものと下方に向かうものとに
分散されることになって、側面部Xに垂直に当たる空気
流、斜めに当たる空気流が生じ、側面部Xには加熱空気
が万遍なく当たることになる。In this case, the heated air blown out from the outlet 13 tends to rise upward because of its high temperature, but due to the flow of fresh air from the ceiling to the floor, it partially goes downward. That is, the heated air from the air outlet 13 is distributed to the upward air and the downward air while hitting the side surface portion X, so that an air flow that vertically strikes the side surface portion X and an air stream that obliquely strikes the side surface portion X are generated. The heated air will hit the side surface X evenly.
この側面部Xへ当たる加熱空気によって、鉄板重合度が
高くて伝熱の遅い側面部Xは急速に加温され、温度上昇
が促進される。The heated air that hits the side surface portion X rapidly heats the side surface portion X, which has a high degree of polymerization of the iron plate and slow heat transfer, and accelerates the temperature rise.
また、上へ立上る加熱空気は新鮮空気と混合するので、
側面部Xの加熱空気よりも多少温度が低くなるが、新鮮
空気の流れに押えられて比較的緩やかな空気流になるこ
とから上面部Yを包み込むように上昇し、また、上面部
Yは側面部Xに比較して鉄板重合度が低いので、上面部
Yは十分に加温されることになる。Also, the heated air rising upward mixes with fresh air,
Although the temperature of the side surface portion X becomes slightly lower than that of the heated air, it rises so as to wrap around the upper surface portion Y because it is pressed by the flow of fresh air and becomes a relatively gentle air flow. Since the degree of polymerization of the iron plate is lower than that of the portion X, the upper surface portion Y is sufficiently heated.
第5図は、加熱空気の吹出量と外部空気の導入量を8
5:15に設定し、車体各部の表面温度上昇を測定した
温度−時間曲線の一例である。Fig. 5 shows the amount of heated air blown and the amount of external air introduced.
It is an example of the temperature-time curve which set it to 5:15 and measured the surface temperature rise of each part of a vehicle body.
その測定位置(温度センサの取付位置)は、第6図に示
すように、上面部においてボンネット、ルーフ、トラン
クの適宜の3個所、側面部Xにおいて前フェンダ、ステ
ップ、後フェンダの適宜の3個所である。As shown in FIG. 6, the measurement positions (mounting positions of the temperature sensor) are three places on the upper surface, that is, the bonnet, the roof, and the trunk, and three side faces, that is, the front fender, the step, and the rear fender. Is.
第5図の結果が示すように、側面部Xは上面部Yよりも
僅かに高温度に保たれ、上面部Yと略均一に60℃前後
まで上昇し、その上昇時間も20分程度であり、その後
の乾燥時間を上面部Yと略同等のものにすることができ
る。As shown in the results of FIG. 5, the side surface portion X is kept at a slightly higher temperature than the upper surface portion Y, rises to about 60 ° C. almost uniformly with the upper surface portion Y, and the rising time is about 20 minutes. The subsequent drying time can be made substantially equal to that of the upper surface portion Y.
このように、上面部Yと側面部Xとの乾燥条件が略同様
になるので、塗膜品質を均一なものにすることができ、
そして、乾燥に要する時間は短くなる。即ち、従来にお
いては、側面部Xの温度は上面部Yが60℃になった状
態でも20〜40℃低くなっており、その分、乾燥終了
までの所要時間を長くしなければならなかったが、これ
に比較して、乾燥時間の大幅な短縮ができる。これによ
り、乾燥終了までの所要時間が短くなる分、ガス消費量
が少なくなって燃料費が削減される。In this way, since the drying conditions of the upper surface portion Y and the side surface portion X are substantially the same, it is possible to make the coating film quality uniform,
And the time required for drying becomes shorter. That is, in the past, the temperature of the side surface portion X was 20 to 40 ° C. lower even when the upper surface portion Y was 60 ° C., and the time required to complete the drying had to be lengthened accordingly. Compared with this, the drying time can be greatly shortened. As a result, the amount of gas consumed is reduced and the fuel cost is reduced, as the time required to complete the drying is shortened.
更に、加熱空気発生装置30は、塗装乾燥室10内の加
熱空気の一部を加熱空気源としているので、熱効率が良
く、この点においても、ガス消費量が少なくなって燃料
費が削減される。Further, since the heating air generator 30 uses a part of the heating air in the coating drying chamber 10 as a heating air source, the heating efficiency is good, and in this respect as well, the gas consumption is reduced and the fuel cost is reduced. .
また、吹出された加熱空気は上下方向へ向かうので、従
来において上面部Yに見られたような垂直にのみ当たる
場合に比較して、側面部Xへの衝突が和らげられること
になり、また塗膜も比較的薄いことから、その分、ワ
キ、ピンホールやクレータ等の発生が抑制される。Further, since the heated air blown out is directed in the vertical direction, the collision on the side surface portion X is softened as compared with the case where the heated air is hit only vertically as is conventionally seen on the upper surface portion Y. Since the film is also relatively thin, generation of armpits, pinholes, craters, etc. is suppressed accordingly.
さらにまた上面部Yにおいても、加熱空気は新鮮空気と
混合し、新鮮空気の流れに押えられて比較的緩やかな空
気流になることから、従来のように上面部Yに垂直に衝
突するものではなく、それだけ、ワキ、ピンホールやク
レータ等の発生が抑制される。Furthermore, in the upper surface portion Y as well, the heated air mixes with the fresh air and is restrained by the flow of the fresh air to become a relatively gentle air flow. Moreover, the occurrence of armpits, pinholes, craters, etc. is suppressed accordingly.
特に、本実施例のように加熱空気と新鮮空気との割合を
85:15にした場合には、第5図に示す測定値からわ
かるように、側面部Xよりも上面部Yの温度を低い状態
に保持できるので、上述した塗膜の厚いことに起因して
生じるワキ、ピンホールやクレータ等の発生が抑制され
る。In particular, when the ratio of heated air to fresh air is set to 85:15 as in this embodiment, the temperature of the upper surface portion Y is lower than that of the side surface portion X, as can be seen from the measured values shown in FIG. Since the state can be maintained, the occurrence of cracks, pinholes, craters, etc., which are caused by the above-mentioned thick coating film, can be suppressed.
さらにまた、従来においては、天井部の大きな開口から
比較的大容量の加熱空気が吹き降りてくるので、塗装乾
燥室内に乱気流が生じ、ごみが舞い上がり易くなってそ
の浮遊量も多くなり、その分、塗装面へのごみの付着率
が高いという欠点があったが、本発明の実施例によれ
ば、天井部からの吹き降しが少なくなり、かつ吹出口1
5から適量の風量が吹出すことから乱気流が生じにくく
なって、ごみが舞い上がりにくく、その浮遊量も少なく
なり、それだけ、塗装面へのごみの付着率が低くなり、
この点においても塗膜品質を向上させることができる。Furthermore, in the past, since a relatively large volume of heated air is blown down from the large opening in the ceiling, turbulence is generated in the coating drying chamber, dust easily rises, and the amount of floating also increases. However, there is a drawback that the adherence rate of dust to the painted surface is high, but according to the embodiment of the present invention, the blow-down from the ceiling portion is reduced and the blowout port 1
Since an appropriate amount of air is blown out from 5, turbulence is less likely to occur, dust is less likely to fly up, and the amount of floating is also reduced, which reduces the adhesion rate of dust to the coated surface,
Also in this respect, the coating quality can be improved.
他の実施例としては、上記実施例における加熱空気発生
装置30の加熱空気源を外気にし、そして第二の吸引装
置50を設けない形式の装置とする。In another embodiment, the heated air source of the heated air generator 30 in the above embodiment is made into the outside air and the second suction device 50 is not provided.
この装置の場合、乾燥時においては、第7図又は第8図
に示すように動作させればよい。In the case of this device, it may be operated as shown in FIG. 7 or FIG. 8 during drying.
第7図では、第一の吸引装置40及び加熱空気発生装置
30のみ駆動し、排気ファン43によって新鮮空気を取
入れる場合で、熱効率の点を除いて、作用効果は最初の
実施例と略同様となる。In FIG. 7, when only the first suction device 40 and the heated air generator 30 are driven and fresh air is taken in by the exhaust fan 43, the action and effect are substantially the same as those of the first embodiment except the point of thermal efficiency. Becomes
また、第8図では、加熱空気発生装置30のみを駆動さ
せる場合で、吹出された加熱空気は温度が高いことから
上方に立上るとともに、上部開口15から排出されてい
くが、この加熱空気は上方へ立上りながら側面部Xに当
たるとともに、上面部Yを包み込むように上昇するの
で、側面部Xの温度上昇が促進され、かつ、上面部にも
加熱空気が十分に行き渡るので、上面部Y及び側面部X
ともに略均一に所要温度まで上昇させることができる。Further, in FIG. 8, when only the heated air generator 30 is driven, the blown heated air rises upward due to the high temperature and is discharged from the upper opening 15. However, this heated air is As it rises upward, it hits the side surface portion X and rises so as to wrap around the upper surface portion Y, so that the temperature rise of the side surface portion X is promoted, and the heated air is sufficiently spread to the upper surface portion, so that the upper surface portion Y and the side surface Part X
Both can raise the temperature to the required temperature substantially uniformly.
以上説明したように、本発明による塗装乾燥装置では、
塗装を行う時には塗装用ユニット(N1)のみを作動さ
せて塗装を行い、乾燥を行う時には乾燥用ユニット(N
2)のみを作動させて乾燥を行うことにより、一室にお
いて効率良く塗装および塗装乾燥の環境条件を調整でき
る。As described above, in the coating dryer according to the present invention,
When coating, only the coating unit (N1) is operated to perform coating, and when drying, the drying unit (N1)
By operating only 2) to perform drying, the environmental conditions for coating and coating drying can be adjusted efficiently in one room.
塗装時に塗装用ユニット(N1)を作動させると、下部
開口(18)から室内の空気が吸引されるとともに上部
開口(15)から室内へ外気が導入され、天井から床へ
向かう下降気流が生じ、この下降気流に乗せて室内に飛
散した塗料ミストを室外へ排出させることができる。When the coating unit (N1) is operated during coating, indoor air is sucked through the lower opening (18) and outside air is introduced into the room through the upper opening (15), and a downward airflow from the ceiling to the floor is generated, The paint mist scattered in the room can be discharged to the outside of the room by being placed on the downdraft.
塗装乾燥時に乾燥用ユニット(N2)を作動させると、
下部開口(18)から室内の空気が吸引されるとともに
上部開口(15)から室内に排気量に応じた量の外気を
導入し、加熱空気が吹出口(13)から被塗装乾燥体
(C)の側面に向けて吹き出して水平気流を生じさせる
とともに天井から床へ向かう下降気流を生じさせ、側面
部へ当たる水平気流の下方へ向かう量は、上方へ向かう
量よりも多くして、被塗装乾燥体(C)の下面を乾燥さ
せるとともに下部温度を高くし、熱伝導により被塗装乾
燥体(C)を通して上方を昇温させることにより、被塗
装乾燥体(C)の側面の温度上昇を促進させることがで
き、それとともに上部開口(15)からの新鮮空気と混
合させて被塗装乾燥体(C)の上面に行き渡らせること
により、上面における加熱空気の温度および風量が調整
されて上面の過剰な温度上昇を抑制させることができ、
さらに各吹出口(13)の開度を被塗装乾燥体(C)の
側面位置に合わせて開度調節することによって、吹き出
す水平気流が被塗装乾燥体(C)の側面を一様に乾燥で
きるように調節することができる。When the drying unit (N2) is activated during coating drying,
The indoor air is sucked through the lower opening (18) and the outside air is introduced into the room through the upper opening (15) in an amount corresponding to the amount of exhaust gas, and the heated air is blown out through the air outlet (13) to be dried (C). The horizontal airflow that blows out toward the side surface of the machine and creates a downward airflow from the ceiling to the floor. The lower surface of the body (C) is dried, the lower temperature is increased, and the upper side is heated by heat conduction through the body to be dried (C) to accelerate the temperature rise of the side surface of the body to be dried (C). It is possible to mix with fresh air from the upper opening (15) and spread it over the upper surface of the dried object (C) to be coated, and thereby the temperature and the air volume of the heated air on the upper surface are adjusted, and the excess air on the upper surface is adjusted. The degree rise can be suppressed,
Further, by adjusting the opening degree of each of the outlets (13) according to the side surface position of the object to be dried (C), the horizontal airflow to be blown can uniformly dry the side surface of the object to be dried (C). Can be adjusted as
これにより、加熱空気の水平気流と新鮮空気の下降気流
との2つの気流を利用して、被塗装乾燥体(C)の下面
部に多量の加熱空気を行き渡らせるとともに被塗装乾燥
体(C)の上面部に温度や風量を調整した空気を回り込
ませることができ、被塗装乾燥体(C)の上面部、側面
部及び下面部のすべてを所要温度まで略均一に上昇させ
ることができるようになり、被塗装乾燥体(C)の全表
面の乾燥速度を一定に保つことができて、被塗装乾燥体
(C)の全面を均等に乾燥させることができ、塗料のワ
キ、ピンホールまたはクレータ等の発生を防止して塗膜
肌の荒れを防ぐことができるとともに塗膜品質を均一に
することができ、塗装品質を向上させることができる。With this, a large amount of heated air can be spread to the lower surface of the object to be dried (C) and the object to be dried (C) can be spread by using two air currents of the heated air horizontal flow and the fresh air downward flow. It is possible to circulate the air whose temperature and air volume have been adjusted into the upper surface of the above, so that all of the upper surface, side surface and lower surface of the object to be dried (C) can be raised substantially uniformly to the required temperature. Therefore, the drying speed of the entire surface of the object to be dried (C) can be kept constant, and the entire surface of the object to be dried (C) can be evenly dried. It is possible to prevent the occurrence of such problems as described above and prevent the surface of the coating film from becoming rough, and it is possible to make the coating film quality uniform and improve the coating quality.
このため、一室において塗装および乾燥を一貫して行う
装置としては、従来装置に比較して被塗装乾燥体(C)
に対する塗装乾燥が効率よく実行でき、乾燥時間を短縮
させることができて、塗装乾燥に係る費用が効果的に削
減できる。また、上から外気を導入し、下から暖気を引
き抜くことを同時に行うことによって、被塗装乾燥体
(C)の全面が均一に乾燥できるようにしたため、従来
装置で大きい場合には上下面で2倍以上生じていた温度
差が本発明の装置では解消でき、温度差に起因した塗装
の品質低下を避けることができて、塗装品質を高品質化
できる。For this reason, as an apparatus for performing coating and drying consistently in one room, compared to the conventional apparatus, the dried object (C)
The coating drying can be efficiently performed, the drying time can be shortened, and the cost for coating drying can be effectively reduced. Further, since the outside air is introduced from above and the warm air is extracted from below at the same time, the entire surface of the object to be dried (C) can be uniformly dried. With the apparatus of the present invention, the temperature difference that has occurred twice or more can be eliminated, the deterioration of the coating quality due to the temperature difference can be avoided, and the coating quality can be improved.
また、塗装用ユニット(N1)を作動させる時には、塗
装時に送給装置(20)と吸引装置(40)との両装置
を作動させ、塗装乾燥室(10)内の空気を吸引排気さ
せるとともに塗装乾燥室(10)内に外気を導入させ、
その後の乾燥時には塗装用ユニット(N1)の作動を停
止させて乾燥用ユニット(N2)のみを作動させ、塗装
乾燥室(10)内には排気量に応じた量の空気を負圧に
より塗装乾燥室(10)内に導入させることができるた
め、各ユニット(N1,N2)を効率良く運転でき、装
置を省エネルギ化できる。Further, when the coating unit (N1) is operated, both the feeding device (20) and the suction device (40) are operated at the time of coating to suck and exhaust air in the coating drying chamber (10) and to perform coating. Introduce outside air into the drying chamber (10),
At the time of subsequent drying, the operation of the coating unit (N1) is stopped and only the drying unit (N2) is operated, and the amount of air corresponding to the exhaust amount in the coating drying chamber (10) is negatively applied to dry the coating. Since it can be introduced into the chamber (10), each unit (N1, N2) can be efficiently operated, and the apparatus can save energy.
また、乾燥時に乾燥用ユニット(N2)を作動させる時
には、送風装置(50)および加熱空気発生装置(3
0)の送風機(53)を起動して吹出口(13)から塗
装乾燥室(10)内に設置された被塗装乾燥体(C)の
側面に向けて所定温度の加熱空気を送給することがで
き、さらに、送風機(53)により送給された空気を調
風器(54)によって一部排気して、塗装乾燥室(1
0)からの空気の吸引量と塗装乾燥室(10)への加熱
空気の吹出し量とを調節し、不足分の空気を上部開口
(15)から新たに導入することによって、被塗装乾燥
体周りの温度および風量を精度良く調節することがで
き、被塗装乾燥体(C)の全面を均一に乾燥させること
ができて、乾燥時間を短縮することができる。Further, when the drying unit (N2) is operated during drying, the blower device (50) and the heated air generating device (3
0) The blower (53) of (0) is started and the heating air of a predetermined temperature is sent toward the side surface of the material to be coated (C) installed in the coating drying chamber (10) from the blower outlet (13). In addition, the air blown by the blower (53) is partially exhausted by the blower (54), and the coating drying chamber (1
Around the object to be dried by adjusting the suction amount of air from 0) and the blowing amount of heated air to the coating drying chamber (10) and newly introducing the insufficient air from the upper opening (15). The temperature and air flow rate can be adjusted with high precision, the entire surface of the object to be coated (C) can be dried uniformly, and the drying time can be shortened.
そしてまた、本発明による塗装乾燥装置では、被塗装乾
燥体(C)の側面部(X)に向けて加熱空気を吹出すと
ともに調風器(54)を介して排気された吸引空気量に
等しい量の外気を天井部の上部開口(15)から塗装乾
燥室(10)内へ強制的に採り入れて加熱空気に混合さ
せるようにしたことにより、下面部および側面部の温度
上昇が促進され、上面部(Y)に行き渡る加熱空気の温
度や風量が調整されて上面部(Y)の温度上昇を抑制で
き、被塗装乾燥体(C)の全面が所要温度まで略均一に
上昇させることができて、略同一の乾燥条件にすること
ができ、塗膜品質を均一なものにすることができる。Further, in the coating drying apparatus according to the present invention, heated air is blown toward the side surface portion (X) of the object to be coated (C) and is equal to the amount of suction air exhausted through the air conditioner (54). A large amount of outside air is forcibly taken into the coating drying chamber (10) from the upper opening (15) of the ceiling portion and mixed with the heated air, whereby the temperature rise of the lower surface portion and the side surface portion is promoted, and the upper surface is increased. By controlling the temperature and air volume of the heated air that reaches the part (Y), the temperature rise of the upper surface part (Y) can be suppressed, and the entire surface of the material to be dried (C) can be raised to the required temperature substantially uniformly. The drying conditions can be substantially the same, and the coating film quality can be made uniform.
このため、側面部(X)の乾燥のために乾燥時間を延長
させなくても済むようになり、その分、運転費用の削減
を図ることができる。Therefore, it is not necessary to extend the drying time for drying the side surface portion (X), and the operating cost can be reduced accordingly.
従って、従来のように上面部(Y)のみに加熱空気を垂
直に当てる場合よりも、上面部(Y)に対しては加熱空
気が比較的緩やかな空気流として包み込むように上昇す
るようになり、気流が上面部へ垂直に衝突することがな
く、上面部(Y)におけるワキ、ピンホール、またはク
レータ等の発生を抑制でき、しかも、天井部の上部開口
(15)から採り入れた外気を加熱空気に混合させるこ
とにより加熱空気の側面部(X)への衝突が和らげら
れ、側面部(X)においてもワキ、ピンホール、または
クレータ等の発生を抑制できる。Therefore, compared to the case where the heated air is vertically applied only to the upper surface portion (Y) as in the conventional case, the heated air rises so as to wrap around the upper surface portion (Y) as a relatively gentle air flow. , The airflow does not vertically collide with the upper surface portion, and it is possible to suppress the generation of cracks, pinholes, craters, etc. on the upper surface portion (Y), and heat the outside air taken in from the upper opening (15) of the ceiling portion. By mixing with the air, the collision of the heated air with the side surface portion (X) is softened, and it is possible to suppress the generation of cracks, pinholes, craters, or the like also in the side surface portion (X).
第1図は本発明の実施例に係る一室型塗装乾燥装置の構
造を一部破断一部分解して示す斜視図である。 第2図は実施例に係る乾燥時における作用を示す平面断
面図である。 第3図は実施例に係る乾燥時における作用を示す縦断面
図である。 第4図は実施例に係る塗装時における作用を示す縦断面
図である。 第5図は実施例に係る乾燥時における自動車C各部の温
度上昇状態の一例を示すグラフである。 第6図は実施例に係る温度上昇測定点を示す自動車Cの
側面図である。 第7図は実施例に係る一室型塗装乾燥装置の他の例であ
って、乾燥時における新鮮空気を取り入れる場合の作用
を示す縦断面図である。 第8図は実施例に係る一室型塗装乾燥装置の他の例であ
って、乾燥時において新鮮空気を取り入れない場合の作
用を示す縦断面図である。 第9図は従来の一室型塗装乾燥装置の一例をその作用と
ともに示す縦断面図である。 B……一室型塗装乾燥装置 C……自動車(被塗装乾燥体) X……側面部 Y……上面部 10……塗装乾燥室 12……ダクト 13……吹出口 15……上部開口 18……下部開口 20……送給装置 21……ダクト(吸気ダクト) 23……送風ファン 30……加熱空気発生装置 40……第一の吸引装置 41……排気ダクト 43……排気ファン 50……第二の吸引装置(送風装置) 51……循環ダクト 52……フィルタボックス 53……循環ファン(送風機) 54……調風器FIG. 1 is a perspective view showing a partially broken and partially disassembled structure of a one-chamber type coating / drying apparatus according to an embodiment of the present invention. FIG. 2 is a plan sectional view showing the operation during drying according to the embodiment. FIG. 3 is a vertical cross-sectional view showing the operation during drying according to the embodiment. FIG. 4 is a vertical cross-sectional view showing the operation during coating according to the embodiment. FIG. 5 is a graph showing an example of a temperature rising state of each part of the automobile C during drying according to the embodiment. FIG. 6 is a side view of the automobile C showing the temperature rise measurement points according to the embodiment. FIG. 7 is another example of the one-chamber type coating / drying apparatus according to the embodiment, and is a vertical cross-sectional view showing the operation when fresh air is taken in during drying. FIG. 8 is another example of the one-chamber type coating / drying apparatus according to the embodiment, which is a vertical cross-sectional view showing the operation when fresh air is not taken in during drying. FIG. 9 is a vertical cross-sectional view showing an example of a conventional one-chamber type coating and drying apparatus together with its operation. B: One-chamber type coating / drying device C: Automotive (drying target) X ... Side part Y ... Top part 10 ... Coating drying chamber 12 ... Duct 13 ... Air outlet 15 ... Top opening 18 ...... Lower opening 20 ...... Sending device 21 ...... Duct (intake duct) 23 ...... Blower fan 30 ...... Heating air generator 40 ...... First suction device 41 ...... Exhaust duct 43 ...... Exhaust fan 50 ... … Second suction device (blower) 51 …… circulation duct 52 …… filter box 53 …… circulation fan (blower) 54 …… air conditioner
Claims (4)
する通気口としての上部開口(15)と、前記被塗装乾
燥体(C)の下方には通気口としての下部開口(18)
と、前記被塗装乾燥体(C)の側方に位置させた複数個
の吹出口(13)とをそれぞれ開設した塗装乾燥室(1
0)と、 前記上部開口(15)を介して前記塗装乾燥室(10)
内へ外気を送給し、前記下部開口(18)を介して前記
塗装乾燥室(10)内の空気を吸引する塗装用ユニット
(N1)と、 前記下部開口(18)を介して前記塗装乾燥室(10)
内の空気を吸引し、その吸引した空気の一部を排気して
流量を調節し、その流量調節した空気を加熱して前記吹
出口(13)を介して前記被塗装乾燥体(C)の側方に
送給するとともに排気量と同量の空気を前記塗装用ユニ
ット(N1)を介して前記上部開口(15)から前記塗
装乾燥室(10)内へ吸引する乾燥用ユニット(N2)
と を備えたことを特徴とする塗装乾燥装置。1. An upper opening (15) serving as a vent communicating with the outside air above the article to be dried (C), and a lower opening serving as a vent below the article to be dried (C). 18)
And a coating drying chamber (1) in which a plurality of outlets (13) located on the side of the body to be coated (C) are opened.
0), and the coating drying chamber (10) through the upper opening (15).
A coating unit (N1) for sending the outside air into the interior and sucking the air in the coating drying chamber (10) through the lower opening (18), and the coating drying through the lower opening (18). Room (10)
The air inside is sucked, a part of the sucked air is exhausted to adjust the flow rate, and the air whose flow rate is adjusted is heated, and the air to be dried (C) of the coating object (C) is heated through the blowout port (13). A drying unit (N2) that feeds laterally and sucks the same amount of air as the exhaust air volume into the coating drying chamber (10) from the upper opening (15) through the coating unit (N1).
And a coating and drying device.
装乾燥室(10)内に外気を導入する送給装置(20)
と、前記塗装乾燥室(10)内の空気を吸引する吸引装
置(40)とを備えたこと を特徴とする特許請求の範囲第1項記載の塗装乾燥装
置。2. A feeding device (20) for introducing outside air into the coating drying chamber (10) in the coating unit (N1).
The coating and drying apparatus according to claim 1, further comprising: a suction device (40) for sucking air in the coating and drying chamber (10).
装乾燥室(10)内に設置された前記被塗装乾燥体
(C)に前記吹出口(13)を介して加熱空気を送給す
る加熱空気発生装置(30)と、吸引した空気を前記加
熱空気発生装置(30)に送給する送風装置(50)と
を備え、 該送風装置(50)には、吸引した空気を濾過するフィ
ルタを有するフィルタボックス(52)と、該フィルタ
ボックス(52)を介して吸引した空気を前記加熱空気
発生装置(30)に送給する送風機(53)と、該送風
機(53)により送給された空気を一部排気して流量調
節する調風器(54)とを設けたこと を特徴とする特許請求の範囲第1項記載の塗装乾燥装
置。3. The drying unit (N2) supplies heated air to the drying object (C) installed in the coating drying chamber (10) through the air outlet (13). And a blower (50) for feeding the sucked air to the heated air generator (30). The blower (50) filters the sucked air. A filter box (52) having a filter, a blower (53) for feeding the air sucked through the filter box (52) to the heated air generator (30), and the blower (53) The coating drying apparatus according to claim 1, further comprising an air conditioner (54) for partially exhausting the air to adjust the flow rate.
方に位置させて前記被塗装乾燥体(C)の側部に向けて
加熱空気を吹き出す吹出口(13)と、天井部に開設し
た上部開口(15)と、床部に開設した下部開口(1
8)とを有する塗装乾燥室(10)と、 前記上部開口(15)から前記塗装乾燥室(10)内へ
外気を送給する送給装置(20)と、 前記下部開口(18)から前記塗装乾燥室(10)内の
空気を吸引する吸引装置(40)と、 前記下部開口(18)から吸引されて前記吹出口(1
3)へ送気される空気を加熱昇温する加熱空気発生装置
(30)と、 前記下部開口(18)から吸引した空気を前記加熱空気
発生装置(30)を介して前記吹出口(13)へ送給す
る送風機(53)と、 該送風機(53)から前記加熱空気発生装置(30)に
導入される空気の一部を排気して流量を調節する調風器
(54)とを備えたこと を特徴とする塗装乾燥装置。4. An outlet (13) which is located on the side of the article to be dried (C) arranged indoors and blows heated air toward the side of the article to be dried (C), and a ceiling. Upper opening (15) opened on the floor and lower opening (1 on the floor
8), a coating drying chamber (10), a feeding device (20) for feeding outside air into the coating drying chamber (10) from the upper opening (15), and the lower opening (18) to the A suction device (40) for sucking air in the coating and drying chamber (10), and the air outlet (1) sucked from the lower opening (18).
3) A heating air generator (30) for heating and raising the temperature of the air sent to the air, and the air sucked from the lower opening (18) through the heating air generator (30) to the outlet (13). A blower (53) for feeding to the heating air generator (30) and a blower (54) for adjusting a flow rate by exhausting a part of the air introduced from the blower (53) to the heated air generator (30). A coating drying device characterized in that
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61249480A JPH0655288B2 (en) | 1986-10-22 | 1986-10-22 | Paint drying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61249480A JPH0655288B2 (en) | 1986-10-22 | 1986-10-22 | Paint drying equipment |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5056020A Division JPH0615216A (en) | 1993-03-16 | 1993-03-16 | Coating/drying chamber |
| JP5601993A Division JPH0615215A (en) | 1993-03-16 | 1993-03-16 | Coat drying unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63104680A JPS63104680A (en) | 1988-05-10 |
| JPH0655288B2 true JPH0655288B2 (en) | 1994-07-27 |
Family
ID=17193592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61249480A Expired - Lifetime JPH0655288B2 (en) | 1986-10-22 | 1986-10-22 | Paint drying equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0655288B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2652838B2 (en) * | 1993-05-31 | 1997-09-10 | 日産アルティア株式会社 | Exhaust method of paint drying room |
| JP3070001B2 (en) * | 1996-09-17 | 2000-07-24 | ミサト株式会社 | Drying equipment for the object to be dried |
-
1986
- 1986-10-22 JP JP61249480A patent/JPH0655288B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63104680A (en) | 1988-05-10 |
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