JPH0681701B2 - Terminal treatment method for vehicle interior materials - Google Patents
Terminal treatment method for vehicle interior materialsInfo
- Publication number
- JPH0681701B2 JPH0681701B2 JP2075970A JP7597090A JPH0681701B2 JP H0681701 B2 JPH0681701 B2 JP H0681701B2 JP 2075970 A JP2075970 A JP 2075970A JP 7597090 A JP7597090 A JP 7597090A JP H0681701 B2 JPH0681701 B2 JP H0681701B2
- Authority
- JP
- Japan
- Prior art keywords
- base material
- interior base
- interior
- folded
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title claims description 154
- 238000000034 method Methods 0.000 title claims description 17
- 238000000465 moulding Methods 0.000 claims description 11
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000012779 reinforcing material Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000012769 display material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Landscapes
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Laminated Bodies (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は車両用内装材の端末処理方法に関し、更に詳細
に説明すると、内装基材と、該内装基材の表面側に接合
される表皮材とからなり、該表皮材の端末部が内装基材
の端末より内装基材の裏面側に折返されて固着される車
両用内装材の端末処理方法に関する。TECHNICAL FIELD The present invention relates to a terminal treatment method for a vehicle interior material, and more specifically, an interior base material and a skin joined to the surface side of the interior base material. The present invention relates to a terminal treatment method for an interior material for a vehicle, the end portion of the skin material being folded back from the end of the interior base material to the back side of the interior base material and fixed.
従来より、車両等の内装材として成形天井やドアトリ
ム,リヤパーセル及びトランクトリム等が存在し、これ
らの内装材の内装基材として合成樹脂材やレジンフェル
トを用いられたものが知られている。BACKGROUND ART Conventionally, there have been molded ceilings, door trims, rear parcels, trunk trims, and the like as interior materials for vehicles and the like, and those using synthetic resin materials or resin felts as interior base materials for these interior materials are known.
第4図に示す如く、この内装基材2をレジンフェルト5
より成形する場合には、下型13と上型14とからなる加熱
プレス成形型12にレジンフェルト5を挿入し、220℃、
約60秒の加熱プレスにより、所望形状に加熱プレス成形
する。As shown in FIG. 4, this interior base material 2 is coated with resin felt 5
In the case of further molding, the resin felt 5 is inserted into the hot press molding die 12 composed of the lower die 13 and the upper die 14, and 220 ° C.
By hot pressing for about 60 seconds, hot press molding into a desired shape.
次いで上型14を型開きし、前記レジンフェルト5からな
る内装基材2の端末2aを製品形状にカットし、次いで加
熱プレス成形型12の下型13と温度を約150℃、上型14の
温度を約130℃に下降させた状態で、第5図に示す如
く、この成形された内装基材2の表面に表皮材3を接着
剤等を介して積層し、第6図に示す如く上型14により表
皮材3を内装基材2に接合させる。Next, the upper mold 14 is opened, the terminal 2a of the interior base material 2 made of the resin felt 5 is cut into a product shape, and then the temperature of the lower mold 13 of the heat press mold 12 is about 150 ° C. With the temperature lowered to about 130 ° C., as shown in FIG. 5, the skin material 3 is laminated on the surface of the molded interior base material 2 with an adhesive or the like, and as shown in FIG. The skin material 3 is bonded to the interior base material 2 by the mold 14.
次いで表皮材3の端末部3aの一部をカットし、この表示
材3の端末部3aを内装基材2の端末2aより内装基材2の
裏面側に折返して接合等により固着し、第7図に示す如
く、内装材1が形成されている。Next, a part of the terminal portion 3a of the skin material 3 is cut, and the terminal portion 3a of the display material 3 is folded back from the terminal 2a of the interior base material 2 to the back surface side of the interior base material 2 and fixed by bonding or the like. As shown in the figure, the interior material 1 is formed.
然し乍ら、表皮材3の端末部3aを内装基材2の裏面側に
折返す作業が煩雑で表皮材3の端末部3aを均一に折返す
のが困難で端末ラインが蛇行して外観を悪化させてい
た。However, it is difficult to fold the end portion 3a of the skin material 3 to the back surface side of the interior base material 2, it is difficult to fold the end portion 3a of the skin material 3 uniformly, and the terminal line meanders to deteriorate the appearance. Was there.
また内装材1の端末が損傷し易く、端末の目付量を増大
させたり、補強材を別途形成して内装基材2の裏面側に
接合させる場合には作業工程が増大し、簡易迅速に内装
材1を得るのが困難であった。In addition, the terminal of the interior material 1 is easily damaged, and when the weight of the terminal is increased or a reinforcing material is separately formed and joined to the back surface side of the interior base material 2, the work process is increased, and the interior can be easily and quickly installed. It was difficult to obtain material 1.
また内装基材2のカット工程と表皮材3のカット工程が
必要で作業が煩雑となる欠点を有していた。Further, there is a drawback that the steps of cutting the interior base material 2 and the skin material 3 are required and the work becomes complicated.
本発明の目的は表皮材の端末部のカット工程を省略で
き、また表皮材の端末部を内装基材の裏面側に簡易迅速
に折返すことができ、然も端末ラインが蛇行する虞れが
なく外観が優れ、補強材を別途形成して接合させること
なく内装材の端末の強度を増大させることができ、端末
処理作業を簡易迅速に行うことができる車両用内装材の
端末処理方法を提供するものである。An object of the present invention is to eliminate the step of cutting the end portion of the skin material, and to easily and quickly fold the end portion of the skin material to the back side of the interior base material, which may cause the terminal line to meander. Provide a terminal treatment method for a vehicle interior material that can easily and quickly perform the terminal treatment work without increasing the external appearance and increasing the strength of the terminal of the interior material without separately forming and joining a reinforcing material. To do.
本発明は上述せる課題に鑑みてなされたもので、内装基
材と、該内装基材の表面側に接合される表皮材とからな
り、該表皮材の端末部が内装基材の端末より内装基材の
裏面側に折返されて固着される車両用内装材の端末処理
方法において、前記内装基材の端末より内方に一定の曲
率をもって弯曲部を形成し、該内装基材の成形時に内装
基材の端末より外方に折返部を一体に成形し、該折返部
は前記内装基材の弯曲部に対応する曲率をもって弯曲形
成され、且つ前記折返部は表皮材の端末部に一体に接合
された状態で形成され、前記折返部を内装基材の端末で
カットし、前記折返部を内装基材の端末より裏面側に折
返して接合し、前記弯曲形成された折返部を内装基材の
弯曲部に密着した状態で固着することを特徴とする。The present invention has been made in view of the above-mentioned problems, and is composed of an interior base material and a skin material joined to the surface side of the interior base material, and the end portion of the skin material is more interior than the end of the interior base material. In a terminal treatment method for an interior material for a vehicle, which is folded back and fixed to a back surface side of a base material, a curved portion is formed inward from the end of the interior base material with a constant curvature, and the interior is formed when the interior base material is molded. A fold-back portion is integrally formed outward from the end of the base material, the fold-back portion is formed with a curvature corresponding to the bend portion of the interior base material, and the fold-back portion is integrally bonded to the end portion of the skin material. Formed in the state of, the folded portion is cut at the end of the interior base material, the folded portion is folded back and joined to the back side from the end of the interior base material, and the folded portion formed by the bending is formed on the interior base material. It is characterized in that it is fixed in a state of being in close contact with the curved portion.
本発明によれば、内装基材の端末より内方に一定の曲率
をもって弯曲部を形成し、該内装基材の成形時に内装基
材の端末より外方に折返部を一体に形成し、該折返部が
内装基材の裏面側に折返されて接合され、前記折返部は
表皮材の端末部に一体に接合された状態で形成されてい
るので、表皮材の端末の折返作業が容易で且つ端末を折
返部を用いて均一に引張ることができ、端末ラインが蛇
行する虞れがない。According to the present invention, the curved portion is formed inward from the end of the interior base material with a constant curvature, and the folded portion is integrally formed outward from the end of the interior base material during molding of the interior base material, The folded portion is folded back and joined to the back surface side of the interior base material, and since the folded portion is formed in a state of being integrally joined to the end portion of the skin material, the work of folding the end of the skin material is easy and The terminal can be pulled evenly by using the folded portion, and there is no fear that the terminal line meanders.
また折返部が前記内装基材の弯曲部に対応する曲率をも
って弯曲形成され、この折返部を内装基材の成形時に一
体に成形することができる。Further, the folded-back portion is curved and formed with a curvature corresponding to the curved portion of the interior base material, and the folded-back portion can be integrally formed at the time of molding the interior base material.
この折返部が内装基材の端末より裏面側に表皮材の端末
部と共に折返され、弯曲形成された折返部が内装基材の
弯曲部に密着した状態で固着されるので内装材の端末の
強度を有する部分を増大させることができ、また表皮材
の端末部のカット工程を省略することができ、端末処理
作業を簡易迅速に行うことができるものである。This folded part is folded back together with the end part of the skin material on the back side from the end of the interior base material, and the bent part that is curved is fixed in close contact with the curved part of the interior base material, so the strength of the end of the interior material It is possible to increase the number of parts having the above, and to omit the step of cutting the end portion of the skin material, so that the terminal treatment work can be performed simply and quickly.
以下本発明に係る車両用内装材の端末処理方法を図面を
参照して詳述する。The terminal treatment method for a vehicle interior material according to the present invention will be described in detail below with reference to the drawings.
第1図乃至第3図には本発明方法の一実施例の成形工程
が夫々示されており、この実施例においては、内装材21
として車両の成形天井に適用した場合を夫々示してい
る。1 to 3 show the molding steps of one embodiment of the method of the present invention. In this embodiment, the interior material 21 is used.
Each of the cases is applied to a molded ceiling of a vehicle.
内装材21は内装基材22と、この内装基材22の表面側に接
合される表皮材23とから形成され、前記表皮材23の端末
部23aが、第3図に示す如く、内装基材22の端末Pより
内装基材22の裏面側に折返されて接着剤またはタッカー
27により固着される。The interior material 21 is formed of an interior base material 22 and a skin material 23 joined to the surface side of the interior base material 22, and a terminal portion 23a of the skin material 23 has an interior base material as shown in FIG. It is folded back from the terminal P of 22 to the back side of the interior base material 22 and adhesive or tacker
It is fixed by 27.
前記表波材23の端末部23aには内装基材22と一体に成形
され、且つカットして形成される折返部25が接合されて
いる。The terminal portion 23a of the corrugated member 23 is joined to the folded-back portion 25 which is formed integrally with the interior base material 22 and formed by cutting.
次に、第1図乃至第3図を参照して内装材21の成形工程
を説明する。Next, the molding process of the interior material 21 will be described with reference to FIGS. 1 to 3.
まず内装基材22を所望形状に成形する。この内装基材22
はウレタン樹脂または発泡ウレタン樹脂等の合成樹脂材
またはレジンフェルト等から成形され、形成すべき内装
基材22の端末P位置より大きく形成され、この内装基材
22の端末Pより内方に一定の曲率をもって弯曲部28が形
成され、また内装基材22の成形時に内装基材22の端末P
より外方に折返部25が一体に成形される。First, the interior base material 22 is formed into a desired shape. This interior base material 22
Is molded from a synthetic resin material such as urethane resin or urethane foam resin, or resin felt, and is formed larger than the position P of the end of the interior base material 22 to be formed.
A curved portion 28 is formed inward from the terminal P of 22 with a constant curvature, and the terminal P of the interior base material 22 is formed when the interior base material 22 is molded.
The folded-back portion 25 is integrally formed outward.
前記折返部25は前記内装基材22の弯曲部28に対応する曲
率をもって弯曲形成され、円弧状の弯曲部26が形成され
ている。The folded-back portion 25 is curved with a curvature corresponding to the curved portion 28 of the interior base material 22, and an arc-shaped curved portion 26 is formed.
内装基材22及び折返部25を一体成形した後、この内装基
材22の表面側に表皮材23を接合する。表皮材23の端末部
23aは前記折返部25に接合されており、また折返部25の
円弧状の弯曲部26の底部26aと表皮材23の端末部23aとは
非接合状態に形成されている。After integrally molding the interior base material 22 and the folded portion 25, the skin material 23 is bonded to the surface side of the interior base material 22. Terminal part of skin material 23
23a is joined to the folded-back portion 25, and the bottom portion 26a of the arc-shaped curved portion 26 of the folded-back portion 25 and the end portion 23a of the skin material 23 are formed in a non-joined state.
尚前記内装基材22と折返部25とに表皮材23を接合させる
作業を行っても、前記円弧状の弯曲部26の底部26aに表
皮材23を追従させるのが比較的困難で、結果的に第1図
に示す如く、表皮材23の端末部23aと弯曲部26の底部26a
とが剥離状態となり、表皮材23の端末部23aが浮いた状
態の非接合状態が得られるものである。Even when the work of joining the skin material 23 to the interior base material 22 and the folded portion 25 is performed, it is relatively difficult to make the skin material 23 follow the bottom portion 26a of the arc-shaped curved portion 26, resulting in As shown in FIG. 1, the end portion 23a of the skin material 23 and the bottom portion 26a of the curved portion 26 are formed.
And are in a peeled state, and a non-bonded state in which the end portion 23a of the skin material 23 floats is obtained.
また前記表皮材23は本実施例では一枚ものとして示して
あるが、表面側の表皮と、この表皮の裏面側に接合され
た緩衝材等からなる積層品を用いることもできる。尚、
前記表皮材23の端末部23aと弯曲部26の底部26aとに接着
剤を塗布しないで上記非接合状態を得ることができるこ
と明らかであろう。Further, although the skin material 23 is shown as one sheet in this embodiment, it is also possible to use a laminated product including a surface skin and a cushioning material bonded to the back surface of the skin. still,
It will be apparent that the non-bonded state can be obtained without applying an adhesive to the end portion 23a of the skin material 23 and the bottom portion 26a of the curved portion 26.
次に、第1図に示す如く、内装基材22を端末P位置でカ
ットする。Next, as shown in FIG. 1, the interior base material 22 is cut at the position of the terminal P.
次いで、内装基材22の端末Pよりカットされて残った円
弧状の弯曲部26を有する折返部25を第3図に示す如く、
内装基材22の端末Pで内装基材22の裏面側に折返すこと
により、表皮材23の端末部23aが内装基材22の裏面側に
折返される。Next, as shown in FIG. 3, a folded-back portion 25 having an arcuate curved portion 26 left after being cut from the end P of the interior base material 22 is provided.
When the terminal P of the interior base material 22 is folded back to the back side of the interior base material 22, the terminal portion 23a of the skin material 23 is folded back to the back side of the interior base material 22.
尚、表皮材23は布または合成樹脂等から形成されるのが
一般的に知られており、これらの表皮材23は伸縮性を有
し、折返部25を折返した際に表皮材23が十分に引張られ
るものである。また表皮材23の端末部23aを弯曲部26の
底部26a側に適宜余裕を持たせて配設すれば、簡易に折
返すことができるものである。そして、円弧状の弯曲部
26を有する折返部25を内装基材22の弯曲部28に密着させ
た状態で内装基材22と折返部25を接着剤により接合し、
またはタッカー27止め等により固着することにより内装
材21の端末処理がなされるものである。It is generally known that the skin material 23 is formed of cloth, synthetic resin, or the like.These skin materials 23 have elasticity, and when the folding part 25 is folded, the skin material 23 is sufficient. It is pulled to. Further, if the terminal portion 23a of the skin material 23 is arranged on the bottom portion 26a side of the curved portion 26 with an appropriate margin, it can be easily folded. And the arc-shaped curved part
The interior base material 22 and the folded-back portion 25 are bonded with an adhesive in a state where the folded-back portion 25 having 26 is closely attached to the curved portion 28 of the interior-base material 22,
Alternatively, the interior material 21 is end-treated by fixing it with a tacker 27 or the like.
また、第2図には内装基材22の端末P位置と、この端末
P位置より折返部25方向に適宜の間隔を置いたPc位置で
弯曲部26の一端をカットした状態が示されている。内装
基材22の端末P位置より内装基材22の厚み分だけカット
することにより内装基材22の弯曲部26を裏面側に折返す
際に表皮材23の延びなしに折返されるようになされてい
る。この第2図に示すカット状態においても第3図に示
す内装材21の端末処理がなされるものである。Further, FIG. 2 shows the end P position of the interior base material 22 and a state in which one end of the curved portion 26 is cut at the Pc position at an appropriate distance from the end P position in the direction of the folded portion 25. . By cutting from the end P position of the interior base material 22 by the thickness of the interior base material 22, when the curved portion 26 of the interior base material 22 is folded back to the back side, the skin material 23 is folded back without extending. ing. Even in the cut state shown in FIG. 2, the end treatment of the interior material 21 shown in FIG. 3 is performed.
〔発明の効果〕 以上が本発明に係る車両用内装材の端末処理方法の一実
施例の方法であるが、斯る方法によれば、内装基材の端
末より内方に一定の曲率をもって弯曲部が形成され、該
内装基材の成形時に内装基材の端末より外方に折返部が
一体に成形され、該折返部が内装基材の端末でカットさ
れ、内装基材の裏面側に折返されて接合され、前記折返
部は表皮材の端末部に一体に接合された状態で形成され
ているので、表皮材の端末の折返作業が容易で且つ端末
を折返部を用いて均一に引張ることができ、端末ライン
が蛇行する虞れがなく外観を向上させることができる。[Advantages of the Invention] The above is a method of an embodiment of the terminal treatment method for a vehicle interior material according to the present invention. According to such a method, a curve with a constant curvature is provided inward from the terminal of the interior base material. Part is formed, and when the interior base material is molded, the folded portion is integrally formed outward from the end of the interior base material, and the folded portion is cut at the end of the interior base material and folded back to the back side of the interior base material. Since the folded-back portion is formed integrally with the end portion of the skin material, it is easy to fold the end portion of the skin material and pull the terminal uniformly using the folded-back portion. Therefore, the appearance can be improved without the possibility that the terminal line meanders.
また折返部は内装基材の成形時に一体に形成することが
でき、この折返部が内装基材の端末より裏面側に表皮材
の端末部と共に折返され、弯曲形成された折返部が内装
基材の弯曲部に密着した状態で固着されているので内装
材の端末の強度を有する部分を増大させることができ、
また表皮材の端末部のカット工程を省略することがで
き、補強材を別途形成する必要がなく端末処理作業を簡
易迅速に行うことができる車両用内装材の端末処理方法
を得ることができる。Further, the folded-back portion can be integrally formed at the time of molding the interior base material, and the folded-back portion is folded back together with the end portion of the skin material on the back side from the end of the interior base material, and the bent-back portion is formed into the interior base material. Since it is fixed in close contact with the curved portion of the interior material, it is possible to increase the strength of the terminal of the interior material.
Further, it is possible to omit the step of cutting the end portion of the skin material, and it is possible to obtain a terminal treatment method for a vehicle interior material that can perform the terminal treatment operation simply and quickly without the need to separately form a reinforcing material.
第1図乃至第3図は本発明に係る車両用内装材の端末処
理方法の一実施例の成形工程を夫々示すもので、第1図
は内装基材に表皮材を接合した状態の断面図、第2図は
内装基材の異なるカット状態を示す断面図、第3図は折
返部を折返し固着した状態の断面図、第4図乃至第7図
は従来の内装材の成形工程を夫々示すもので、第4図乃
至第6図は成形状態の断面図、第7図は内装材の断面図
である。 図中、21……内装材、22……内装基材、23……表皮材、
23a……端末部、25……折返部、26……V字状の弯曲
部、26a……底部、28……弯曲部、P……端末。1 to 3 show respective molding steps of an embodiment of a method for terminal treatment of a vehicle interior material according to the present invention, and FIG. 1 is a sectional view showing a state in which a skin material is joined to an interior base material. FIG. 2 is a cross-sectional view showing different cut states of the interior base material, FIG. 3 is a cross-sectional view showing a state in which the folded portion is folded and fixed, and FIGS. 4 to 7 show a conventional interior material forming process, respectively. FIGS. 4 to 6 are sectional views of the molded state, and FIG. 7 is a sectional view of the interior material. In the figure, 21 ... Interior material, 22 ... Interior base material, 23 ... Skin material,
23a ... terminal part, 25 ... folding part, 26 ... V-shaped curved part, 26a ... bottom part, 28 ... curved part, P ... terminal.
Claims (1)
れる表皮材とからなり、該表皮材の端末部が内装基材の
端末より内装基材の裏面側に折返されて固着される車両
用内装材の端末処理方法において、前記内装基材の端末
より内方に一定の曲率をもって弯曲部を形成し、該内装
基材の成形時に内装基材の端末より外方に折返部を一体
に成形し、該折返部は前記内装基材の弯曲部に対応する
曲率をもって弯曲形成され、且つ前記折返部は表皮材の
端末部に一体に接合された状態で形成され、前記折返部
を内装基材の端末でカットし、前記折返部を内装基材の
端末より裏面側に折返して接合し、前記弯曲形成された
折返部を内装基材の弯曲部に密着した状態で固着するこ
とを特徴とする車両用内装材の端末処理方法。1. An interior base material and a skin material joined to the front surface side of the interior base material, wherein the end portion of the skin material is folded back from the end of the interior base material to the back surface side of the interior base material. In the terminal treatment method for a vehicle interior material to be fixed, a curved portion is formed inward from the end of the interior base material with a constant curvature, and is folded back outward from the end of the interior base material during molding of the interior base material. And the folded-back portion is formed with a curvature corresponding to the curved portion of the interior base material, and the folded-back portion is formed integrally with the end portion of the skin material. Cut the part with the terminal of the interior base material, fold and join the folded part to the back side from the end of the interior base material, and fix the bent-back part formed in a curved shape in close contact with the curved part of the interior base material. A terminal treatment method for a vehicle interior material, comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2075970A JPH0681701B2 (en) | 1990-03-26 | 1990-03-26 | Terminal treatment method for vehicle interior materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2075970A JPH0681701B2 (en) | 1990-03-26 | 1990-03-26 | Terminal treatment method for vehicle interior materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03275331A JPH03275331A (en) | 1991-12-06 |
| JPH0681701B2 true JPH0681701B2 (en) | 1994-10-19 |
Family
ID=13591600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2075970A Expired - Lifetime JPH0681701B2 (en) | 1990-03-26 | 1990-03-26 | Terminal treatment method for vehicle interior materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0681701B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0764011B2 (en) * | 1986-12-26 | 1995-07-12 | 東洋ゴム工業株式会社 | Manufacturing method for interior products with skin layers |
-
1990
- 1990-03-26 JP JP2075970A patent/JPH0681701B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03275331A (en) | 1991-12-06 |
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