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JPH0684463B2 - Laminated phenol resin varnish - Google Patents
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JPH0684463B2 - Laminated phenol resin varnish - Google Patents

Laminated phenol resin varnish

Info

Publication number
JPH0684463B2
JPH0684463B2 JP60291931A JP29193185A JPH0684463B2 JP H0684463 B2 JPH0684463 B2 JP H0684463B2 JP 60291931 A JP60291931 A JP 60291931A JP 29193185 A JP29193185 A JP 29193185A JP H0684463 B2 JPH0684463 B2 JP H0684463B2
Authority
JP
Japan
Prior art keywords
phenol resin
varnish
water
resin varnish
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP60291931A
Other languages
Japanese (ja)
Other versions
JPS62151471A (en
Inventor
晴久 戸田
敏憲 福田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Bakelite Co Ltd
Original Assignee
Sumitomo Bakelite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co Ltd filed Critical Sumitomo Bakelite Co Ltd
Priority to JP60291931A priority Critical patent/JPH0684463B2/en
Publication of JPS62151471A publication Critical patent/JPS62151471A/en
Publication of JPH0684463B2 publication Critical patent/JPH0684463B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、クラフト紙、リンター紙、これらの混沙紙等
のセルローズ系積層板用基材への含浸性のすぐれたフェ
ノール樹脂ワニスに関するものである。
TECHNICAL FIELD The present invention relates to a phenol resin varnish having excellent impregnability into a base material for a cellulosic laminate such as kraft paper, linter paper, and mixed paper thereof. Is.

[従来技術] 一般に積層板用フェノール樹脂は変性剤、即ちカシュー
油またはそれらの精製品、桐油、アマニ油、ヒマシ油、
ノニルフェノール、アニリン、ポリブタジエン等とフェ
ノール、クレゾール等のフェノール類をパラトルエンス
ホン酸等の酸性触媒下で反応させ、中和後ホルムアルデ
ヒド及び塩基性触媒を添加してレゾール化反応を行い、
変性フェノール樹脂を得た後減圧下にて脱水濃縮し、メ
タノール、エタノール、トルエン等で希釈し含浸用ワニ
スとしている。
[Prior Art] Generally, a phenolic resin for laminated boards is a modifier, that is, cashew oil or a refined product thereof, tung oil, linseed oil, castor oil,
Nonylphenol, aniline, polybutadiene, etc. and phenol, phenols such as cresol are reacted under an acidic catalyst such as paratoluene sulfonic acid, and after neutralization, formaldehyde and a basic catalyst are added to perform a resolization reaction,
After obtaining the modified phenolic resin, it is dehydrated and concentrated under reduced pressure and diluted with methanol, ethanol, toluene or the like to obtain a varnish for impregnation.

次に、このワニスをクラフト紙、リンター紙、これらの
混沙紙等のセルローズ系積層板基材に含浸し乾燥して積
層板用プリプレグを得ている。
Next, the varnish is impregnated into a cellulosic laminated plate base material such as kraft paper, linter paper, or mixed paper thereof, and dried to obtain a prepreg for laminated plate.

ところが、従来のワニスは積層板用基材への樹脂分の含
浸性が悪く、得られた積層板は煮沸後の絶縁抵抗、誘電
率、誘電正接等の電気性能や給水率が低下し、実用に供
し得ないものであった。
However, the conventional varnish has a poor impregnation property of the resin component into the laminate base material, and the obtained laminate has poor electrical performance such as insulation resistance after boiling, dielectric constant, dielectric loss tangent, and water supply rate, and is practically used. It could not be used for.

この対策として、低分子量の水溶性フェノール樹脂やメ
ラミン樹脂等による1次含浸処理の後、前記の如きフェ
ノール樹脂ワニスによる2次含浸処理を行い、積層板用
プリプレグとする方法が一般的に行われているが、1次
含浸する樹脂が硬く積層板の打抜性に問題があり、また
2回含浸処理するので生産性にも問題がある。
As a countermeasure for this, a method of making a prepreg for a laminated plate is generally carried out by performing a primary impregnation treatment with a low molecular weight water-soluble phenolic resin or a melamine resin, and then a secondary impregnation treatment with a phenolic resin varnish as described above. However, the resin to be impregnated first is hard and there is a problem in the punchability of the laminated plate, and since it is impregnated twice, there is also a problem in productivity.

従来のワニスを使用し、1回の含浸のみで含浸処理時間
を長くすることが試みられたが、含浸速度が大幅に低下
し、生産性を低下させる欠点がある。
Although it has been attempted to use a conventional varnish to lengthen the impregnation treatment time by only one impregnation, there is a drawback that the impregnation rate is significantly reduced and the productivity is reduced.

[発明の目的] 本発明は、1回の含浸処理のみで基材へ十分に含浸する
含浸性のよいフェノール樹脂ワニスを提供することを目
的とする。
[Object of the Invention] An object of the present invention is to provide a phenol resin varnish having a good impregnating property, which can sufficiently impregnate a substrate with only one impregnation treatment.

[発明の構成] 本発明は、積層板用フェノール樹脂ワニスにおいて、フ
ェノール樹脂がレゾール型フェノール樹脂であり、ワニ
ス中の樹脂分が45〜75重量%、溶剤が25〜55重量%であ
り、かつ溶剤は、C1〜C3のアルコール 20〜80重量%、
C4〜C6のアルコール 10〜70重量%、水10〜40重量%か
らなることを特徴とする積層板用フェノール樹脂ワニス
を要旨とするものである。
[Structure of the Invention] The present invention relates to a phenol resin varnish for a laminate, wherein the phenol resin is a resol type phenol resin, the resin content in the varnish is 45 to 75% by weight, and the solvent is 25 to 55% by weight, and solvents are alcohols 20 to 80 wt% of C 1 -C 3,
A phenol resin varnish for laminated boards, which is characterized by comprising 10 to 70% by weight of C 4 to C 6 alcohol and 10 to 40% by weight of water.

ここで、レゾール型フェノール樹脂は、変性剤、即ちカ
シュー油またはその精製品、桐油、アマニ油、ヒマシ
油、ノニルフェノール、アニリン、ポリブタジエン等と
フェノール、クレゾール等のフェノール類をパラトルエ
ンスホン酸等の酸性触媒下で反応させ、中和後ホルムア
ルデヒド及び塩基性触媒をレゾール化反応を行い、変性
フェノール樹脂を得た後減圧下にて脱水濃縮して得られ
るものである。本発明ではフェノール樹脂として、桐油
変性レゾール型フェノール樹脂を使用するのが好まし
い。
Here, the resol type phenol resin is a modifier, that is, cashew oil or a refined product thereof, tung oil, linseed oil, castor oil, nonylphenol, aniline, polybutadiene and the like, and phenols such as cresol and acidic compounds such as paratoluene sulfonic acid. After being reacted under a catalyst and neutralized, formaldehyde and a basic catalyst are subjected to a resolization reaction to obtain a modified phenol resin, which is then dehydrated and concentrated under reduced pressure. In the present invention, it is preferable to use a tung oil-modified resol type phenol resin as the phenol resin.

このフェノール樹脂を前記溶剤にて希釈する。溶剤のう
ち、C1〜C3のアルコール(以下、低級アルコールとい
う)とは炭素数1〜3の樹脂族のモノアルコールをい
い、メタノール、エタノール、1−プロパノール、2−
プロパノールであるが、特にメタノール、1−プロパノ
ールが好ましい。C4〜C6のアルコール(以下、中級アル
コールという)とは炭素数4〜6の脂肪族のモノアルコ
ールをいい、1−ブタノール、2−ブタノール、イソブ
タノール、tert−ブタノール、1−ペンタノール、1−
ヘキサノール等であり、1−ブタノール、tert−ブタノ
ール、1−ヘキサノールが好ましい。
The phenol resin is diluted with the solvent. Among the solvents, C 1 to C 3 alcohol (hereinafter referred to as lower alcohol) means a monoalcohol of a resin group having 1 to 3 carbon atoms, such as methanol, ethanol, 1-propanol, 2-
Among propanols, methanol and 1-propanol are particularly preferable. The C 4 to C 6 alcohol (hereinafter referred to as intermediate alcohol) means an aliphatic monoalcohol having 4 to 6 carbon atoms, 1-butanol, 2-butanol, isobutanol, tert-butanol, 1-pentanol, 1-
Hexanol and the like, with 1-butanol, tert-butanol and 1-hexanol being preferred.

本発明の主たる特徴は、これらのアルコール類とともに
水を使用することである。ワニス中の上記溶剤とフェノ
ール樹脂樹脂との割合は、溶剤25〜55重量%(以下、%
という)に対してフェノール樹脂45〜75%である。
The main feature of the present invention is the use of water with these alcohols. The ratio of the solvent and the phenolic resin in the varnish is 25 to 55% by weight of the solvent (hereinafter,%
That is) 45 to 75% phenol resin.

溶剤中のアルコールと水の割合は、低級アルコール20〜
80%、中空アルコール10〜70%、水10〜40%であるが、
低級アルコール30〜60%、中空アルコール20〜60%、水
10〜30%が好ましい。
The proportion of alcohol and water in the solvent is lower alcohol 20-
80%, hollow alcohol 10-70%, water 10-40%,
Lower alcohol 30-60%, hollow alcohol 20-60%, water
10 to 30% is preferable.

桐油変性レゾール型フェノール樹脂の場合は、低級アル
コール40〜60%、中級アルコール30〜50%、水10〜30%
がより好ましい。
In case of tung oil modified resol type phenolic resin, lower alcohol 40-60%, intermediate alcohol 30-50%, water 10-30%
Is more preferable.

即ち、本発明は溶剤として低級アルコールの他に中級ア
ルコールを加えることにより、水の割合をより多くする
ことが可能となり、これによりセルロース系積層板用基
材へのレゾール型フェノール樹脂の含浸性が向上する。
That is, in the present invention, it is possible to increase the proportion of water by adding a medium alcohol in addition to the lower alcohol as a solvent, whereby the impregnability of the resol-type phenol resin into the cellulosic laminate substrate is improved. improves.

なお、水に関して、最後ワニス中に存在する水の一部又
は全部を、フェノール樹脂製造後脱水する際樹脂中に残
存させる場合も本発明に含まれるものである。
Regarding the water, the present invention also includes the case where a part or all of the water present in the final varnish is left in the resin during dehydration after the production of the phenol resin.

また、かかる溶剤に他の溶剤、たとえばアセトン、トル
エン等を10%以下加える場合も本発明に含まれる。
The present invention also includes the case where another solvent such as acetone or toluene is added to the solvent in an amount of 10% or less.

[発明の効果] 発明のフェノール樹脂ワニスは積層板用基材への含浸性
がすぐれているので、このワニスを用いて得られた積層
板の特性、特に煮沸後の絶縁抵抗等の電気特性、打抜性
が給水率すぐれたものとなる。
[Effects of the Invention] The phenol resin varnish of the present invention has excellent impregnating ability to the base material for laminates, so the characteristics of the laminate obtained using this varnish, particularly the electrical characteristics such as insulation resistance after boiling, The punchability is excellent at the water supply rate.

更には、従来のワニスのように2回含浸の必要がなくな
る。
Furthermore, it is not necessary to impregnate twice, unlike the conventional varnish.

[実施例] フェノール樹脂ワニスの製造例 桐油40部(重量部、以下同じ)、フェノール60部、パラ
トルエンスルホン酸0.5部を反応釜に仕込み、100℃にて
2時間反応させ、アンモニア0.6部にて中和した。
[Example] Production Example of Phenol Resin Varnish 40 parts of tung oil (parts by weight, the same applies hereinafter), 60 parts of phenol and 0.5 part of paratoluenesulfonic acid were charged in a reaction kettle and reacted at 100 ° C for 2 hours to give 0.6 part of ammonia. Neutralized.

次いで、37%ホルマリン40部、トリエチレンアミン6部
を添加し、100℃にて3時間反応させた。その後500mmHg
にて減圧脱水を行い、桐油変性フェノール樹脂(以下、
フェノール樹脂Aという)を得た。
Then, 40 parts of 37% formalin and 6 parts of triethyleneamine were added and reacted at 100 ° C. for 3 hours. Then 500 mmHg
Dehydration under reduced pressure with a tung oil modified phenolic resin (hereinafter,
Phenolic resin A) was obtained.

実施例1 フェノール樹脂A100部をメタノール:1−ブタノール:水
=4:4:2の混合溶剤100部にて希釈してフェノル樹脂ワニ
スを得た。
Example 1 100 parts of phenol resin A was diluted with 100 parts of a mixed solvent of methanol: 1-butanol: water = 4: 4: 2 to obtain a phenol resin varnish.

実施例2 フェノール樹脂A100部を1−プロパノール:1−ヘキサノ
ール:水=8:1:1の混合溶剤100部にて希釈してフェノー
ル樹脂ワニスを得た。
Example 2 100 parts of phenol resin A was diluted with 100 parts of a mixed solvent of 1-propanol: 1-hexanol: water = 8: 1: 1 to obtain a phenol resin varnish.

比較例1 フェノール樹脂A100部をメタノール100部にて希釈して
フェノール樹脂ワニスを得た。
Comparative Example 1 100 parts of phenol resin A was diluted with 100 parts of methanol to obtain a phenol resin varnish.

比較例2 フェノール樹脂A100部をメタノール:水=8:2の混合溶
剤100部にて希釈してフェノール樹脂ワニスを得た。
Comparative Example 2 100 parts of phenol resin A was diluted with 100 parts of a mixed solvent of methanol: water = 8: 2 to obtain a phenol resin varnish.

各例で得られたフェノール樹脂樹脂ワニスの樹脂分及び
溶剤成分比は第1表とおりであった。
The resin content and solvent component ratio of the phenol resin varnish obtained in each example are shown in Table 1.

各フェノール樹脂ワニスをクラフト紙に含浸乾燥した。
このフェノール樹脂含浸紙を8枚重ね合わせて170℃、1
40Kg/cm2にて100分間加熱加圧してフェノール樹脂積層
を得た。
Kraft paper was impregnated with each phenol resin varnish and dried.
Eight sheets of this phenol resin-impregnated paper are piled up at 170 ℃, 1
A phenol resin laminate was obtained by heating and pressurizing at 40 Kg / cm 2 for 100 minutes.

得られた積層板について、第2表に示す特性を測定し
た。
The properties shown in Table 2 were measured for the obtained laminate.

各特性の測定方法は次のとおりである。 The measuring method of each characteristic is as follows.

煮沸後の絶縁抵抗及び誘電率、吸水率:JIS K 6911によ
る。
Insulation resistance, dielectric constant and water absorption after boiling: according to JIS K 6911.

打抜加工性:パンチング金型で、60℃にて200個の穴を
同時にパンチングし、穴周辺の層間剥離数をみる。
Punching workability: Using a punching die, punch 200 holes at 60 ° C at the same time and check the number of delaminations around the holes.

以上のように、実施例の積層板は比較例のものに比べ、
煮沸後の絶縁抵抗、誘電率、打抜加工性及び吸水率にお
いてすぐれたものであることがわかる。
As described above, the laminated plate of the example is
It can be seen that the insulation resistance, dielectric constant, punching workability and water absorption after boiling are excellent.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】積層板用フェノール樹脂ワニスにおいて、
フェノール樹脂がレゾール型フェノール樹脂であり、ワ
ニス中の樹脂分が45〜75重量%、溶剤が25〜55重量%で
あり、 溶剤は、C1〜C3のアルコール 20〜80重量% C4〜C6のアルコール 10〜70重量% 水 10〜40重量% からなることを特徴とする積層板用フェノール樹脂ワニ
ス。
1. A phenolic resin varnish for a laminate, comprising:
Phenolic resin is a resole phenolic resin, the resin content in the varnish is 45 to 75 wt%, the solvent is 25 to 55 wt%, the solvent is 20 to 80 wt% alcohol C 1 ~C 3 C 4 ~ laminates for phenolic resin varnish, characterized in that it consists of 10 to 70 wt% water 10 to 40 wt% alcohol C 6.
JP60291931A 1985-12-26 1985-12-26 Laminated phenol resin varnish Expired - Fee Related JPH0684463B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60291931A JPH0684463B2 (en) 1985-12-26 1985-12-26 Laminated phenol resin varnish

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60291931A JPH0684463B2 (en) 1985-12-26 1985-12-26 Laminated phenol resin varnish

Publications (2)

Publication Number Publication Date
JPS62151471A JPS62151471A (en) 1987-07-06
JPH0684463B2 true JPH0684463B2 (en) 1994-10-26

Family

ID=17775319

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60291931A Expired - Fee Related JPH0684463B2 (en) 1985-12-26 1985-12-26 Laminated phenol resin varnish

Country Status (1)

Country Link
JP (1) JPH0684463B2 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54107953A (en) * 1978-02-13 1979-08-24 Matsushita Electric Works Ltd Molding phenolic resin material
JPS6096643A (en) * 1983-10-31 1985-05-30 Matsushita Electric Works Ltd Improvement of storage stability of phenolic resin

Also Published As

Publication number Publication date
JPS62151471A (en) 1987-07-06

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