JPH0714334B2 - Crushing dissolver - Google Patents
Crushing dissolverInfo
- Publication number
- JPH0714334B2 JPH0714334B2 JP2055676A JP5567690A JPH0714334B2 JP H0714334 B2 JPH0714334 B2 JP H0714334B2 JP 2055676 A JP2055676 A JP 2055676A JP 5567690 A JP5567690 A JP 5567690A JP H0714334 B2 JPH0714334 B2 JP H0714334B2
- Authority
- JP
- Japan
- Prior art keywords
- crushing
- cylinder
- drum
- blade
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000002093 peripheral effect Effects 0.000 claims description 19
- 239000008187 granular material Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000003801 milling Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000002245 particle Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 3
- 235000016213 coffee Nutrition 0.000 description 2
- 235000013353 coffee beverage Nutrition 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000013310 margarine Nutrition 0.000 description 2
- 239000003264 margarine Substances 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 102220547770 Inducible T-cell costimulator_A23L_mutation Human genes 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Freezing, Cooling And Drying Of Foods (AREA)
- Non-Alcoholic Beverages (AREA)
- Dairy Products (AREA)
- Confectionery (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は凍結状態で保管されているジュース、コーヒ
ー、スープ等飲用食品や固形状態のバター、マーガリン
等の大きい被粉砕溶解ブロツク(以下、ブロツクとい
う。)を液状、ソフトクリーム状またはシヤーベツト状
とする機能を果す粉砕溶解機に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a large crushed dissolution block (hereinafter, block) of drinkable food such as juice, coffee and soup stored in a frozen state, butter in a solid state, margarine and the like. ) Is made into a liquid, a soft cream or a sherbet.
従来、凍結状態のブロツクをクラツシヤーで砕くことに
よつて小さい破砕粒体(以下、粒体という。)を得たの
ち、当該粒体を加熱釜の中で撹拌することによつて溶解
液化するようにした粉砕溶解機は知られている。(特開
昭64−55167号公報) 〔発明が解決しようとする課題〕 前記従来の技術において述べた従来の粉砕溶解機は、加
熱釜の底および周壁に近い周辺個所と遠い中央個所とで
は熱の受け方が違うのでこれによる弊害が多かつた。Conventionally, a small crushed granule (hereinafter referred to as a granule) is obtained by crushing a frozen block with a crusher, and then the granule is dissolved and liquefied by stirring in a heating pot. The crushing dissolver used is known. (Japanese Patent Application Laid-Open No. 64-55167) [Problems to be Solved by the Invention] The conventional crushing and melting machine described in the above-mentioned prior art is characterized in that heat is generated at the peripheral portion near the bottom and the peripheral wall of the heating pot and the central portion far from the heating pot. There was a lot of harm because it was received differently.
本発明は熱の受け方の不均一性を解消するように、また
破砕量、溶解温度、粉砕・溶解時間などを数値的にコン
トロールできるように工夫した新規の粉砕溶解機に提供
することを目的とする。It is an object of the present invention to provide a novel crushing and dissolving machine which is devised so as to eliminate the non-uniformity of receiving heat and to numerically control the crushing amount, the melting temperature, the crushing / melting time and the like. To do.
前記目的を達成するために本発明粉砕溶解機は、 破砕シリンダと、破砕シンリダの一端に連設した、外端
に送出口をもつ搬送シリンダと、破砕シリンダ内に設け
た破砕ドラムと、搬送シリンダ内に設けた搬送ドラム
と、これ等破砕ドラム、搬送ドラムを回転させるための
駆動軸と、破砕シリンダの周壁に開設したブロツクの投
入口と、投入口の外側に傾斜状態で設けた投入筒と、投
入筒の中にブロツクを破砕ドラムの軸方向に往復動させ
る状態で設けた同ブロツクの保持部と、破砕ドラムの周
壁に設けた定量破砕刃物と、破砕ドラムの外周面に設け
た、破砕粒体を搬送シリンダへ送るための第1送り羽根
と、搬送ドラムの外周面に設けた、破砕粒体および溶解
物を送出口へ送るための第2送り羽根と、搬送シリンダ
の周壁の外側に周設した加熱器と、をもつものである。In order to achieve the above object, the crushing and dissolving machine of the present invention comprises a crushing cylinder, a conveying cylinder connected to one end of the crushing cylinder with an outlet at the outer end, a crushing drum provided in the crushing cylinder, and a conveying cylinder. A transport drum provided inside, a crushing drum for these, a drive shaft for rotating the transport drum, an inlet for a block opened on the peripheral wall of the crushing cylinder, and an inlet cylinder provided in an inclined state outside the inlet. , The block holding the block in the throwing cylinder in a state of reciprocating in the axial direction of the crushing drum, the constant crushing blade provided on the peripheral wall of the crushing drum, and the crushing provided on the outer peripheral surface of the crushing drum A first feed blade for feeding the granules to the transfer cylinder, a second feed blade for feeding the crushed granules and the melt to the outlet, which is provided on the outer peripheral surface of the transfer drum, and an outer side of the peripheral wall of the transfer cylinder. Surrounded by It has a heater.
図に示す実施例は、破砕シリンダ(1)の一端に搬送シ
リンダ(2)を仕切無しの状態で一体に連設し、破砕シ
リンダ(1)内に破砕ドラム(3)を、搬送シリンダ
(2)内に搬送ドラム(4)をそれぞれ挿入し、これ等
破砕ドラム(3)、搬送ドラム(4)を一本の駆動軸
(5)で回転するようにする。破砕シリンダ(1)の周
壁に4角柱状のブロツクの投入口(7)を開設し、この
投入口(7)の外側に傾斜状態で投入筒(8)を設ける
と共に投入筒(8)の中に、ブロツクを同投入筒(8)
の上側壁に押しつけて左右移動可能に保持するアクチユ
エータ(10)駆動の保持板(11)および同凍結ブロツク
を左右両側から挾持して破砕ドラム(3)の軸方向に往
復動させるアクチユエータ(12)(12)′駆動の保持板
(13)(13)′を設けてある。In the embodiment shown in the figure, the conveying cylinder (2) is integrally connected to one end of the crushing cylinder (1) without a partition, and the crushing drum (3) is connected to the conveying cylinder (2) inside the crushing cylinder (1). ), The transport drums (4) are respectively inserted, and the crushing drums (3) and the transport drums (4) are rotated by one drive shaft (5). A quadrangular prismatic block inlet (7) is opened on the peripheral wall of the crushing cylinder (1), and an inlet cylinder (8) is provided outside the inlet (7) in an inclined state and the inside of the inlet cylinder (8) is also provided. Put the block into the same cylinder (8)
Actuator (10) that holds the movable block (11) driven by the actuator against the upper side wall of the crushing drum (3) and reciprocates it in the axial direction of the crushing drum (3). (12) 'Holding plates (13, 13)' for driving are provided.
破砕ドラム(3)の外周および搬送ドラム(4)の外周
には第1・第2送り羽根(14)(15)を全体として螺旋
を呈する状態で突設すると共に第1送り羽根(14)にお
いて投入口(7)と対応する個所に左右勝手違いの2種
1対を基準構成とした複数の定量破砕刃物(17)を設け
る。On the outer circumference of the crushing drum (3) and the outer circumference of the conveying drum (4), first and second feeding blades (14) and (15) are projected in a spiral shape as a whole and at the first feeding blade (14). A plurality of fixed-quantity crushing blades (17) are provided at the location corresponding to the input port (7) with a pair of two types of left and right handed as standard.
尚、当該定量破砕刃物(17)は、第3〜6図に詳細に示
してあるように、本体(18)と刃(19)と取付部(20)
とからなり、本体(18)は基本的には4角のブロツク状
であり、頂面および右側側面上部が楔状に前方に張り出
して頂面および両側面の上部前端縁が刃(19)となつて
いる。従つて刃先は前面から見ると型である。また両
側面の刃先から内側にかけての壁面は僅かに湾曲してお
り、この湾曲した壁面は切削した粒体を軽く巻き込んで
横方向あるいは下方に押し飛ばすように機能する。更に
上面及び両側面はいずれも平坦であり、しかも上面は左
右方向には略水平で僅かに一方の側が低くなるよう傾斜
しており、前後方向に後方に向けて僅かに下がつてい
る。The quantitative crushing blade (17) has a main body (18), a blade (19), and a mounting portion (20), as shown in detail in FIGS.
The main body (18) is basically in the shape of a square block, and the top surface and the upper part of the right side surface project forward in a wedge shape, and the upper front end edges of the top surface and both side surfaces form the blade (19). ing. Therefore, the cutting edge is a mold when viewed from the front. In addition, the wall surfaces from the cutting edge to the inner side of both side surfaces are slightly curved, and the curved wall surfaces function to lightly enclose the cut particles and push them laterally or downward. Further, both the upper surface and both side surfaces are flat, and the upper surface is substantially horizontal in the left-right direction and is inclined so that one side is slightly lowered, and is slightly lowered rearward in the front-rear direction.
搬送シリンダ(2)の外端部の周壁に溶解物の送出口
(22)を開設すると共に搬送ドラム(4)において送出
口(22)と対応する個所に送出羽根(23)を設ける。A melt outlet (22) is opened on the peripheral wall of the outer end of the transfer cylinder (2), and a delivery blade (23) is provided at a location corresponding to the delivery port (22) in the transfer drum (4).
搬送シリンダ(2)の周壁の外側にジヤケツト温水加熱
器(24)を設ける。A jacket hot water heater (24) is provided outside the peripheral wall of the transfer cylinder (2).
尚、ジヤケツト温水加熱器(24)はジヤケツトカバー
(25)と温水入口(26)と温水出口(27)と温水室(2
8)とから構成されている。In addition, the jacket hot water heater (24) includes a jacket cover (25), a hot water inlet (26), a hot water outlet (27), and a hot water chamber (2).
8) consists of
また、図中(29)は破砕された原料が第1送り羽根(1
4)の上面と破砕シリンダ(1)との間隙を通つて隣の
空間に移動することを阻止するための櫛状の補助部材を
示すものであり、この補助部材(29)と破砕シリンダ
(1)の内壁面との間には間隙が殆どなく且つ当該補助
部材(29)には回転する破砕刃物(17)が通るための切
欠(30)がある。Further, in the figure (29), the crushed raw material is the first feed blade (1
4 shows a comb-shaped auxiliary member for preventing movement to the adjacent space through the gap between the upper surface of 4) and the crushing cylinder (1). The auxiliary member (29) and the crushing cylinder (1) are shown. There is almost no gap between the inner wall surface and the auxiliary member (29), and the auxiliary member (29) has a notch (30) through which the rotating crushing blade (17) passes.
本発明の実施に際しては、ジヤケツト蒸気加熱器、電熱
加熱器等を利用すること、補助部材(29)無しの状態ま
たは送出羽根(23)無しの状態とすることができる。In practicing the present invention, it is possible to use a jacket steam heater, an electric heater, etc., without an auxiliary member (29) or without a delivery blade (23).
本発明は前記のような構成であるので、投入筒(8)に
入れられた4角柱状のブロツクは、投入筒(8)が傾斜
しているので自然に落下して破砕ドラム(3)に突き当
たる。すると破砕ドラム(3)に取付けられた定量破砕
刃物(17)によつてブロツクの下面が掻き取られ、破砕
される。このとき、定量破砕刃物(17)は一定の円周上
を回転するだけであるから、ブロツクを単に投入しただ
けではブロツクの一定の個所だけが線溝状に破砕される
だけであり、他の個所は破砕されなく破砕は横方向には
進行しない。Since the present invention has the above-described structure, the block having the rectangular prism shape put into the throwing-in cylinder (8) falls naturally on the crushing drum (3) because the throwing-in cylinder (8) is inclined. bump into. Then, the lower surface of the block is scraped off and crushed by the quantitative crushing blade (17) attached to the crushing drum (3). At this time, since the quantitative crushing blade (17) only rotates on a fixed circumference, simply inserting the block only crushes a fixed part of the block into a linear groove, and The parts are not crushed and the crushing does not proceed laterally.
であるので、投入されたブロツクはアクチユエータ(1
2)(12)′によつて左右方向に所定の速度で往復運動
させる。するとブロツクは順次一定の厚さ破砕される。
このように一定の厚さで破砕されるとブロツクは下降し
て次の一定の厚さの破砕が行われる。つまり定量破砕刃
物(17)によつて破砕される量は、前記左右方向への往
復運動量が一定であるときには単位時間当たり常に一定
である。Therefore, the input block is the actuator (1
2) Reciprocate in the left and right directions at a predetermined speed by (12) '. Then, the blocks are successively crushed to a certain thickness.
When the block is crushed to a constant thickness in this way, the block descends and the next crushing to a constant thickness is performed. That is, the amount crushed by the quantitative crushing blade (17) is always constant per unit time when the amount of reciprocating motion in the left-right direction is constant.
尚、この破砕のときには、定量破砕刃物(17)による切
削の衝撃でブロツク内に分散している多数の氷が破壊さ
れ、それぞれ氷と破片が刃物として破砕を補助し、この
補助機能もあつてブロツクは万遍なく小さな粒径に破砕
される。また破砕される粒体は、定量破砕刃物(17)が
交互に左右対称の構造のものが配置されているので、破
砕された後、右側あるいは左側に均等に振り分けられて
適当に分散され乍ら送り羽根(14)によつて搬送シリン
ダ(2)の方へ送り出される。At the time of this crushing, a large amount of ice dispersed in the block is destroyed by the impact of the cutting by the quantitative crushing blade (17), and each ice and fragments assist the crushing as a blade, and this auxiliary function is also available. The blocks are evenly crushed into small particles. In addition, the crushed granules have symmetrical crushing blades (17) arranged symmetrically, so after crushing, the granules are evenly distributed to the right or left side and appropriately dispersed. It is sent out toward the transfer cylinder (2) by the feed blade (14).
前記のようにして搬送シリンダ(2)内に移動された粒
体は、搬送ドラム(4)の外周面と搬送シリンダ(2)
の内周面との間を第2送り羽根(15)により送られて送
出羽根(23)まで達する。このようにして送られると
き、破砕物(粒体)はジヤケツ温水加熱器(24)により
与熱されて溶解される。The particles moved into the transfer cylinder (2) as described above are transferred to the outer peripheral surface of the transfer drum (4) and the transfer cylinder (2).
The second feed blade (15) feeds between the inner peripheral surface and the inner peripheral surface and reaches the delivery blade (23). When sent in this manner, the crushed material (particles) is heated and melted by the jacket hot water heater (24).
この与熱のときに破砕粒体は、搬送ドラム(4)の外周
面と搬送シリンダ(2)の内周面の間を薄い帯状とされ
て移動するので、ほぼ均一な熱の受け方をする。During this heating, the crushed granules move in a thin strip shape between the outer peripheral surface of the transfer drum (4) and the inner peripheral surface of the transfer cylinder (2), so that they receive heat in a substantially uniform manner.
このようにして溶解された溶解物は、送出羽根(23)に
よつて送出口(22)から送り出されて次の工程に移動す
る。The melted material thus melted is sent out from the sending outlet (22) by the sending vane (23) and moves to the next step.
従つて、基本的には前記破砕量、送り量および与熱量等
を数値的な管理に基いてコントロールすることで、凍結
状態とされているジユース、コーヒー、スープ等飲用食
品や固形状態のバター、マーガリン等の大きいブロツク
を液状、ソフトクリーム状またはシヤーベツト状とする
ことができる。Therefore, basically by controlling the crushing amount, the feed amount and the amount of heat, etc., based on numerical management, frozen foods such as youth, coffee, soup, etc. Large blocks such as margarine can be in the form of liquids, soft creams or sherbets.
本発明に係る粉砕溶解機は、被粉砕溶解物に対する与熱
をほぼ均一になすことができ、また破砕量、送り量およ
び与熱量を適宜にデータ等に基いて管理することが可能
で、液状化、ソフトクリーム状化、シヤーベツト状化を
任意に選ぶことができる。The crushing dissolver according to the present invention can make the heat applied to the melt to be crushed substantially uniform, and can appropriately manage the crushing amount, the feed amount and the heat amount based on the data, etc. The softening, soft cream-like, or shear-vegetating can be arbitrarily selected.
第1図は全体の切截正面図、第2図は第1図A−A線に
沿う断面図、第3図は定量破砕刃物の正面図、第4図は
同じく左側面図、第5図は同じく右側面図、第6図は同
じく平面図である。 (1)……破砕シリンダ、(2)……搬送シリンダ、
(3)……破砕ドラム、(4)……搬送ドラム、(5)
……駆動軸、(7)……投入口、(8)……投入筒、
(10)……アクチユエータ、(11)……保持板、(12)
(12)′……アクチユエータ、(13)(13)′……保持
板、(14)(15)′……送り羽根、(17)…定量破砕刃
物、(18)……本体、(19)……刃、(20)……取付
部、(22)……送出口、(23)……送出羽根、(24)…
…ジヤケツト温水加熱器、(25)……ジヤケツトカバ
ー、(26)……温水入口、(27)……温水出口、(28)
……温水室、(29)……補助部材、(30)……切欠。Fig. 1 is a front view of the whole cutting, Fig. 2 is a sectional view taken along the line A-A in Fig. 1, Fig. 3 is a front view of a quantitative crushing blade, Fig. 4 is a left side view and Fig. 5 of the same. Is a right side view, and FIG. 6 is a plan view. (1) …… Crushing cylinder, (2) …… Transport cylinder,
(3) …… Crushing drum, (4) …… Conveying drum, (5)
...... Drive shaft, (7) …… Inlet, (8) …… Insertion cylinder,
(10) …… Actuator, (11) …… Holding plate, (12)
(12) '... Actuator, (13) (13)' ... Holding plate, (14) (15) '... Feeding blade, (17) ... Quantity crushing blade, (18) ... Main body, (19) ...... Blade, (20) …… Mounting part, (22) …… Sending port, (23) …… Sending vane, (24)…
… Jacket hot water heater, (25) …… Jacket cover, (26) …… Hot water inlet, (27) …… Hot water outlet, (28)
…… Hot water chamber, (29) …… Auxiliary member, (30) …… Notch.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 A23L 2/42 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display area A23L 2/42
Claims (1)
設した、外端に送出口をもつ搬送シリンダと、破砕シリ
ンダ内に設けた破砕ドラムと、搬送シリンダ内に設けた
搬送ドラムと、これ等破砕ドラム、搬送ドラムを回転さ
せるための駆動軸と、破砕シリンダの周壁に開設した被
粉砕溶解ブロツクの投入口と、投入口の外側に傾斜状態
で設けた投入筒と、投入筒の中に被粉砕溶解ブロツクを
破砕ドラムの軸方向に往復動させる状態で設け同ブロツ
クの保持部と、破砕ドラムの周壁に設けた定量破砕刃物
と、破砕ドラムの外周面に設けた、破砕粒体を搬送シリ
ンダへ送るための第1送り羽根と、搬送ドラムの外周面
に設けた、破砕粒体および溶解物を送出口へ送るための
第2送り羽根と、搬送シリンダの周壁の外側に周設した
加熱器と、をもつことを特徴とする粉砕溶解機。1. A crushing cylinder, a conveying cylinder connected to one end of the crushing cylinder and having an outlet at an outer end, a crushing drum provided in the crushing cylinder, a conveying drum provided in the conveying cylinder, and The drive shaft for rotating the uniform crushing drum and the conveying drum, the charging port for the crushing and melting block opened on the peripheral wall of the crushing cylinder, the charging cylinder provided on the outside of the charging port in an inclined state, and the inside of the charging cylinder. The block to be crushed and melted is reciprocally moved in the axial direction of the crushing drum, the block holding unit, the constant crushing blade provided on the peripheral wall of the crushing drum, and the crushed granules provided on the outer peripheral surface of the crushing drum are conveyed. A first feed blade for feeding to the cylinder, a second feed blade provided on the outer peripheral surface of the transport drum for feeding the crushed granules and the dissolved material to the delivery port, and heating provided around the outer wall of the transport cylinder. With a vessel Milling dissolver characterized and.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2055676A JPH0714334B2 (en) | 1990-03-07 | 1990-03-07 | Crushing dissolver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2055676A JPH0714334B2 (en) | 1990-03-07 | 1990-03-07 | Crushing dissolver |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03259072A JPH03259072A (en) | 1991-11-19 |
| JPH0714334B2 true JPH0714334B2 (en) | 1995-02-22 |
Family
ID=13005490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2055676A Expired - Fee Related JPH0714334B2 (en) | 1990-03-07 | 1990-03-07 | Crushing dissolver |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0714334B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2816296B2 (en) * | 1993-07-06 | 1998-10-27 | 雪印乳業株式会社 | Method and apparatus for producing granular butter from frozen lump butter |
| JP2013236615A (en) * | 2012-11-26 | 2013-11-28 | Shima System:Kk | Processing method for beverage or seasoning |
-
1990
- 1990-03-07 JP JP2055676A patent/JPH0714334B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03259072A (en) | 1991-11-19 |
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