JPH0739014B2 - Annealing equipment in the manufacture of plated rectangular wire - Google Patents
Annealing equipment in the manufacture of plated rectangular wireInfo
- Publication number
- JPH0739014B2 JPH0739014B2 JP63287355A JP28735588A JPH0739014B2 JP H0739014 B2 JPH0739014 B2 JP H0739014B2 JP 63287355 A JP63287355 A JP 63287355A JP 28735588 A JP28735588 A JP 28735588A JP H0739014 B2 JPH0739014 B2 JP H0739014B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- plating
- annealing
- continuously
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000137 annealing Methods 0.000 title claims description 25
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 238000007747 plating Methods 0.000 claims description 36
- 239000002184 metal Substances 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000007796 conventional method Methods 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
Landscapes
- Wire Processing (AREA)
- Electroplating Methods And Accessories (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、たとえばラミネートケーブル用中線材として
用いられるメッキ付平角状線の製造における焼鈍装置に
関するものである。Description: TECHNICAL FIELD The present invention relates to an annealing device in the production of a flat rectangular wire with plating used as a medium wire material for laminated cables, for example.
従来この種のメッキ付平角状線は第7図の如く数個のメ
ッキ付平角状線Wを並列状態にラミネート加工してラミ
ネートケーブルに用いられており、その製造法としてた
とえば第6図の如く所定厚に圧延後焼鈍されて送られて
くる幅広の銅板aの表面に錫等の金属層bを連続的にメ
ッキ形成し、メッキされた銅板aをスリッター等により
所定幅に切離して製造する方法があったが、この場合メ
ッキ後に切離するため製品の両側面に金属層bが形成さ
れないという不備があり、このため第8図の如く先ずた
とえば外径0.15mm〜0.40mmの丸状銅板cを連続的に圧延
して厚さ0.03mm〜0.1mm、幅0.6mm〜1.2mmの平角状に形
成し、この平角状銅線dを連続的に焼鈍し、次いでこの
平角状銅線dを、たとえば溶融錫eを入れてあるメッキ
浴f内に連続浸漬し、表面に錫eを付着させた後、絞り
ダイスg内を通過させ、メッキ厚1.5μ〜2μとして錫
メッキ付平角状銅線を連続的に製造するようにしてい
る。Conventionally, this type of flat rectangular wire with plating is used for a laminated cable by laminating several flat rectangular wires W with plating in parallel as shown in FIG. 7, and as a manufacturing method thereof, for example, as shown in FIG. A method in which a metal layer b of tin or the like is continuously formed by plating on the surface of a wide copper plate a which is annealed and sent after being rolled to a predetermined thickness, and the plated copper plate a is cut into a predetermined width by a slitter or the like to manufacture. However, in this case, there is a defect that the metal layer b is not formed on both side surfaces of the product because it is cut off after plating. Therefore, as shown in FIG. 8, first, for example, a round copper plate c having an outer diameter of 0.15 mm to 0.40 mm is formed. Are continuously rolled to form a rectangular shape having a thickness of 0.03 mm to 0.1 mm and a width of 0.6 mm to 1.2 mm, the rectangular copper wire d is continuously annealed, and then the rectangular copper wire d is For example, continuous immersion in a plating bath f containing molten tin e, and tin After depositing the, so that passed through the drawing dies g, the continuous production of tin-plated with rectangular shaped copper wire as the plating thickness 1.5Myu~2myu.
しかしながら上記製造法の場合、そのメッキ工程にて絞
りダイスgが用いられており、この絞りダイスgの線通
過穴hはたとえば、たて0.03mm〜0.1mm、よこ0.6mm〜1.
2mmの平角穴であることが要求されており、このため絞
りダイスの製作は非常に困難であり高価なものとなると
ともに精度面上、均一厚の金属層をもつ製品を得ること
ができないことがある。However, in the case of the above-mentioned manufacturing method, the drawing die g is used in the plating step, and the line passing hole h of the drawing die g is, for example, 0.03 mm to 0.1 mm vertically and 0.6 mm to 1.
Since it is required to have a rectangular hole of 2 mm, it is very difficult and expensive to manufacture a drawing die, and in terms of accuracy, it is not possible to obtain a product with a uniform metal layer. is there.
また上記浸漬メッキに代えて電気メッキを採用すること
も考えられるが、平角状線の断面は四角形であって四隅
部に角縁が存在しており、この四個の角縁があるため電
気メッキのメッキ厚が不均一となり易く、良好な製品を
得ることができないことがあるという不都合を有してい
る。It is also possible to adopt electroplating instead of the above-mentioned immersion plating, but the cross section of the rectangular wire is quadrangular and there are corner edges at the four corners. However, it has a disadvantage that a good product may not be obtained in some cases because the plating thickness is likely to be non-uniform.
そこで、出願人はこのような問題点を解決すべく連続移
送されてくる丸状線の表面に金属層を連続的に形成する
メッキ工程と、次いで該メッキ付丸状線を平角状に連続
的に圧延する圧延工程と、次いで該メッキ付平角状線を
連続的に焼鈍する焼鈍工程とよりなるメッキ付平角状線
の製造法を提案した。本発明は更にこの製造法を実現す
るにあたり、良好な焼鈍が行えるべく開発されたもので
ある。Therefore, in order to solve such a problem, the applicant has carried out a plating step of continuously forming a metal layer on the surface of a round wire which is continuously transferred, and then continuously forming the plated round wire into a rectangular shape. A method for producing a flat rectangular wire with plating was proposed, which comprises a rolling step of rolling into a flat wire and an annealing step of continuously annealing the flat wire with plating. The present invention was developed to realize good annealing in order to realize this manufacturing method.
本発明はこれらの不都合を解決することを目的とするも
ので、その要旨は、連続移送されてくる丸状線の表面に
金属層を連続的に形成するメッキ工程と、次いで該メッ
キ付丸状線を平角状に連続的に圧延する圧延工程と、次
いで該メッキ付平角状線を連続的に焼鈍する焼鈍工程と
によりメッキ付平角状線を製造するメッキ付平角状線の
製造における焼鈍装置であって、該メッキ付平角状線に
連続通電して加熱するための入口電極、中程電極及び出
口電極を備えており、上記入口電極と中程電極との間の
予熱ゾーンではその線経路を長くすることにより金属層
の溶融温度より低い温度に保持し、上記中程電極と出口
電極との間の加熱ゾーンではメッキ付平角状線の焼鈍温
度に保持するとともにその線経路に表面の金属層の溶融
を抑制可能な保冷部を設けて構成したことを特徴とする
メッキ付平角状線の製造における焼鈍装置にある。The present invention is intended to solve these disadvantages, and the gist thereof is a plating step for continuously forming a metal layer on the surface of a round wire which is continuously transferred, and then the rounded wire with plating. An annealing apparatus in the production of a plated rectangular wire for producing a plated rectangular wire by a rolling step of continuously rolling the wire into a rectangular shape and then an annealing step of continuously annealing the plated rectangular wire. The flat rectangular wire with plating is provided with an inlet electrode, a middle electrode and an outlet electrode for continuously energizing and heating the wire, and in the preheating zone between the inlet electrode and the middle electrode, the wire path is It is maintained at a temperature lower than the melting temperature of the metal layer by making it longer, and in the heating zone between the middle electrode and the outlet electrode, it is maintained at the annealing temperature of the flat rectangular wire with plating and the metal layer on the surface in the wire path. Cooling that can suppress melting of In the annealing apparatus in the manufacture of plated with rectangular-shaped line, characterized in that which is configured by providing the.
第1図乃至第4図は先ず本発明の基本となるメッキ付平
角状線の製造法の説明図、第5図はその製造法中の焼鈍
工程に用いられる本発明に係る焼鈍装置の実施例を示し
ている。1 to 4 are explanatory views of a method for manufacturing a flat rectangular wire with plating, which is the basis of the present invention, and FIG. 5 is an embodiment of an annealing apparatus according to the present invention used in an annealing step in the manufacturing method. Is shown.
第1図乃至第4図において、先ず第1図の如く外径0.05
mm〜0.40mmに伸線された銅材の丸状線1を連続移送し、
次いで第2図の如くこの連続移送されてくる丸状線1の
表面に錫の金属層2を電気メッキ装置によりメッキ厚1.
5μ〜2μとして形成し(メッキ工程)、次いで第3図
の如くこのメッキ付丸状線3を厚さ0.03mm〜0.1mm、幅
0.6mm〜1.2mmの平角状に連続的に圧延し(圧延工程)、
次いで第4図の如くこのメッキ付平角状線4を連続的に
焼鈍し(焼鈍工程)、これにより焼鈍済みメッキ付平角
状線5を連続製造するようにしている。1 to 4, the outer diameter is 0.05 as shown in FIG.
mm-0.40 mm drawn copper wire 1 is continuously transferred,
Then, as shown in FIG. 2, a tin metal layer 2 is plated on the surface of the continuously transferred round wire 1 by an electroplating apparatus to a thickness of 1.
5μ to 2μ is formed (plating process), and then this plated round wire 3 is formed with a thickness of 0.03mm to 0.1mm and a width as shown in FIG.
Continuously rolled into a flat shape of 0.6 mm to 1.2 mm (rolling process),
Next, as shown in FIG. 4, the plated flat rectangular wire 4 is continuously annealed (annealing step), whereby the annealed plated flat rectangular wire 5 is continuously manufactured.
尚、上記電気メッキに代えて前記同様に溶融錫を入れて
あるメッキ溶内に連続浸漬した後絞りダイス内を通過さ
せてメッキすることもある。Incidentally, instead of the above electroplating, there is a case where the plating is carried out by continuously immersing the molten tin in the same manner as described above and then passing through a drawing die to perform plating.
上記製造法にあっては、従来法と相違して先に平角状に
圧延してからメッキするのではなく、先ずメッキしてか
ら平角状に圧延するようにしているから、メッキの際は
丸状線のため均一厚の電気メッキができ、均一厚な金属
層2をもつ製品を得ることができ、また浸漬メッキの際
に用いる絞りダイスの線通過穴は円形穴のものでよいた
め絞りダイスの製作は容易となるとともに精度の高い絞
りダイスを得ることができ、それだけ均一厚の金属層2
をもつ製品を得ることができる。In the above-mentioned manufacturing method, unlike the conventional method, instead of first rolling into a rectangular shape and then plating, the plating is first performed and then rolling into a rectangular shape. Since it is a linear wire, it can be electroplated with a uniform thickness, a product with a uniform thickness of the metal layer 2 can be obtained, and the wire passing hole of the drawing die used for immersion plating can be a circular hole, so the drawing die Is easy to manufacture, and a highly accurate drawing die can be obtained.
It is possible to obtain a product with
第5図において、上記焼鈍工程に用いる焼鈍装置は、上
記メッキ付平角状線4に電源6、この場合40V、100Aの
直流電源により連続通電して加熱するための入口電極
7、中程電極8及び出口電極9を備えており、この場合
入口電極7と中程電極8との間、及び中程電極8と出口
電極9との間の電圧は同じになっており、この入口電極
7と中程電極8との間の予熱ゾーンPでは複数個の絶縁
ロール10によりその線経路を長くすることにより線路抵
抗を高めて金属層2の溶融温度より低い温度、この場合
錫の溶融温度は約300℃のため150℃に保持し、中程電極
8と出口電極9との間の加熱ゾーンHではメッキ付平角
状線4の焼鈍温度、この場合約650℃〜700℃に保持する
とともにその線経路に金属層2の溶融を抑制可能な保冷
部11、この場合50℃〜55℃の温水に防錆剤を添加したも
のを入れた水槽を設けている。In FIG. 5, the annealing device used in the annealing step is the inlet electrode 7 for heating by continuously energizing the flat rectangular wire 4 with plating with a power source 6, in this case a DC power source of 40V, 100A. And an outlet electrode 9, in which case the voltage between the inlet electrode 7 and the middle electrode 8 and between the middle electrode 8 and the outlet electrode 9 are the same. In the preheating zone P between the electrode 8 and the electrode 8, the line path is increased by a plurality of insulating rolls 10 to increase the line resistance and lower than the melting temperature of the metal layer 2. In this case, the melting temperature of tin is about 300. Since the temperature is 150 ° C., the temperature is maintained at 150 ° C., and in the heating zone H between the middle electrode 8 and the outlet electrode 9, the annealing temperature of the flat rectangular wire 4 with plating, in this case, about 650 ° C. to 700 ° C. In the cold insulation part 11 capable of suppressing the melting of the metal layer 2, in this case, the temperature of 50 ℃ ~ 55 ℃ A water tank containing the material obtained by adding rust inhibitor is provided to.
ここに、線経路を長くすることにより線路抵抗を高める
と温度が低くなるのはこれにより電流が小さくなってジ
ュール熱が小さくなるからであり、一般の通電加熱方式
の場合予熱ゾーンPの線経路長laは加熱ゾーンHの線経
路長lrの4〜5倍となっているが、この場合8倍〜10倍
の長さとしており、このためその電流比は となる。Here, if the line resistance is increased by lengthening the line path, the temperature becomes lower because the current becomes smaller and the Joule heat becomes smaller, and in the case of a general electric heating method, the line path of the preheating zone P is obtained. The length la is 4 to 5 times as long as the line path length lr of the heating zone H. In this case, the length is 8 to 10 times, so that the current ratio is Becomes
上記焼鈍装置の実施例にあっては、予熱ゾーンPでの金
属層2の溶融が抑えられるとともに加熱ゾーンHでは保
冷部11により線の表面が冷やされつつ焼鈍されるため金
属層2の溶融を抑えつつ焼鈍することができる。In the above embodiment of the annealing apparatus, melting of the metal layer 2 in the preheating zone P is suppressed, and in the heating zone H, the surface of the wire is annealed while being cooled by the cold insulating section 11, so that the metal layer 2 is melted. Can be annealed while suppressing.
尚、線材や金属層の材質は銅線や錫に限られるものでは
ない。The material of the wire and the metal layer is not limited to copper wire and tin.
また保冷部11は水に限らず、たとえば蒸気や窒素ガス等
の気体を用いることもできる。Further, the cold insulation unit 11 is not limited to water, but gas such as steam or nitrogen gas may be used.
本発明は上述の如く、メッキ付平角状線の製造にあって
は先ずメッキしてから平角状に圧延するようにしている
から、メッキの際は丸状線のため均一厚の電気メッキが
でき、均一厚な金属層をもつ製品を得ることができ、ま
た浸漬メッキの際に用いる絞りダイスの線通過穴は円形
穴のものでよいため絞りダイスの製作は容易となるとと
もに精度の高い絞りダイスを得ることができ、それだけ
均一厚の金属層をもつ製品を得ることができる。As described above, according to the present invention, in the production of the flat wire with plating, the plating is performed first and then the flat wire is rolled into a flat wire. , It is possible to obtain a product with a uniform metal layer, and the drawing die used for dip plating may have circular holes for line passing, which facilitates the manufacture of the drawing die and makes it possible to obtain a highly accurate drawing die. It is possible to obtain a product having a metal layer having a uniform thickness.
この製造を実施するにあたり、この焼鈍工程にあっては
予熱ゾーンでの金属層の溶融が抑えられるとともに加熱
ゾーンでは保冷部により線の表面が冷やされつつ焼鈍さ
れるため金属層の溶融を抑えつつ焼鈍することができ、
良好な焼鈍が可能となり、前記秀れた製造法が実現でき
ることとなる。In carrying out this production, in this annealing step, the melting of the metal layer in the preheating zone is suppressed, and in the heating zone, the surface of the wire is annealed while being cooled by the cold insulation part while suppressing the melting of the metal layer. Can be annealed,
Good annealing is possible, and the excellent manufacturing method can be realized.
図面は本発明の一実施例を示すもので、第1図乃至第4
図はその製造工程中の線の断面図、第5図はその焼鈍装
置、第6図は従来法の工程説明図、第7図はその製品断
面図、第8図は他の従来法の工程説明図、第9図はその
メッキ工程の説明図、第10図はその絞りダイスの正面図
である。 P……予熱ゾーン、H……加熱ゾーン、1……丸状線、
2……金属層、3……メッキ付丸状線、4,5……メッキ
付平角状線、7……入口電極、8……中程電極、9……
出口電極、11……保冷部。The drawings show an embodiment of the present invention and are shown in FIGS.
The figure is a cross-sectional view of the line during its manufacturing process, FIG. 5 is its annealing apparatus, FIG. 6 is a process explanatory view of a conventional method, FIG. 7 is its product cross-sectional view, and FIG. 8 is a process of another conventional method. FIG. 9 is an explanatory view of the plating process, and FIG. 10 is a front view of the drawing die. P ... preheating zone, H ... heating zone, 1 ... round wire,
2 ... metal layer, 3 ... plated round wire, 4,5 ... plated flat wire, 7 ... inlet electrode, 8 ... middle electrode, 9 ...
Exit electrode, 11 ... Cooling part.
Claims (1)
を連続的に形成するメッキ工程と、次いで該メッキ付丸
状線を平角状に連続的に圧延する圧延工程と、次いで該
メッキ付平角状線を連続的に焼鈍する焼鈍工程とにより
メッキ付平角状線を製造するメッキ付平角状線の製造に
おける焼鈍装置であって、該メッキ付平角状線に連続通
電して加熱するための入口電極、中程電極及び出口電極
を備えており、上記入口電極と中程電極との間の予熱ゾ
ーンではその線経路を長くすることにより金属層の溶融
温度より低い温度に保持し、上記中程電極と出口電極と
の間の加熱ゾーンではメッキ付平角状線の焼鈍温度に保
持するとともにその線経路に表面の金属層の溶融を抑制
可能な保冷部を設けて構成したことを特徴とするメッキ
付平角状線の製造における焼鈍装置。1. A plating step of continuously forming a metal layer on the surface of a round wire that is continuously transferred, a rolling step of continuously rolling the round wire with plating into a rectangular shape, and then a step of rolling the metal wire. An annealing device for producing a flat rectangular wire with plating by an annealing step of continuously annealing a flat rectangular wire with plating, wherein the flat rectangular wire with plating is continuously energized and heated. An inlet electrode for, a middle electrode and an outlet electrode are provided, and the preheating zone between the inlet electrode and the middle electrode is held at a temperature lower than the melting temperature of the metal layer by lengthening its line path, In the heating zone between the middle electrode and the outlet electrode, a cold insulation part capable of holding the annealing temperature of the flat rectangular wire with plating and suppressing the melting of the metal layer on the surface is provided in the wire path. Manufacture of plated rectangular wire Definitive annealing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63287355A JPH0739014B2 (en) | 1988-11-14 | 1988-11-14 | Annealing equipment in the manufacture of plated rectangular wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63287355A JPH0739014B2 (en) | 1988-11-14 | 1988-11-14 | Annealing equipment in the manufacture of plated rectangular wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02133129A JPH02133129A (en) | 1990-05-22 |
| JPH0739014B2 true JPH0739014B2 (en) | 1995-05-01 |
Family
ID=17716296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63287355A Expired - Lifetime JPH0739014B2 (en) | 1988-11-14 | 1988-11-14 | Annealing equipment in the manufacture of plated rectangular wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0739014B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04293757A (en) * | 1991-03-23 | 1992-10-19 | Totoku Electric Co Ltd | Production of flat square coated wire |
| JP6905106B1 (en) | 2020-01-30 | 2021-07-21 | 株式会社ソディック | Heat treatment furnace, heating device, wire electrode manufacturing method and heat diffusion treatment method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4953557A (en) * | 1972-09-28 | 1974-05-24 | ||
| JPS5010261A (en) * | 1973-06-01 | 1975-02-01 |
-
1988
- 1988-11-14 JP JP63287355A patent/JPH0739014B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02133129A (en) | 1990-05-22 |
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