JPH0775583B2 - Buddhist altar manufacturing method - Google Patents
Buddhist altar manufacturing methodInfo
- Publication number
- JPH0775583B2 JPH0775583B2 JP2407415A JP40741590A JPH0775583B2 JP H0775583 B2 JPH0775583 B2 JP H0775583B2 JP 2407415 A JP2407415 A JP 2407415A JP 40741590 A JP40741590 A JP 40741590A JP H0775583 B2 JPH0775583 B2 JP H0775583B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- plate
- plate material
- buddhist altar
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 31
- 239000000463 material Substances 0.000 claims description 69
- 239000000057 synthetic resin Substances 0.000 claims description 55
- 229920003002 synthetic resin Polymers 0.000 claims description 54
- 238000000465 moulding Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 description 26
- 239000002023 wood Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 238000005498 polishing Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Description
【０００１】[0001]
【産業上の利用分野】この発明は、仏壇の製造方法、特
に、板材の表面仕上げに特徴のある仏壇の製造方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a Buddhist altar, and more particularly to a method of manufacturing a Buddhist altar characterized by the surface finish of a plate material .
【０００２】[0002]
【従来の技術】仏壇は、扉や引出の前板等に木製の板材
を使用する。板材は、立体的に凹凸形状に加工されて奇
麗に表面仕上げされる。仏壇の扉を製造する方法は、実
公昭４９−２８８２３号公報に記載されている。この公
報に記載される製造方法は、合成樹脂を立体形状に成形
して扉の板材を製造している。全体を合成樹脂で成形し
た扉は、蝶番等をネジ止できない。このため、扉を成形
する合成樹脂に木片をインサートしている。この方法
は、扉を能率よく多量生産できる特長がある。しかしな
がら、実際には、この方法で製造した仏壇は、木製仏壇
に独得の高級な外観を実現できない。合成樹脂で成形し
た仏壇は、木がもつ独得の雰囲気がなく、従来から多用
されている木製仏壇の代用とはならない。2. Description of the Related Art Buddhist altars use wooden boards for doors and front panels of drawers. The plate material is three-dimensionally processed into an uneven shape and has a neat surface finish. A method of manufacturing the door of the Buddhist altar is described in Japanese Utility Model Publication No. 49-28823. The manufacturing method described in this publication manufactures a door plate material by molding a synthetic resin into a three-dimensional shape. The door, which is entirely made of synthetic resin, cannot be hinged with screws. Therefore, a piece of wood is inserted into the synthetic resin that forms the door. This method has a feature that doors can be efficiently mass-produced. However, in reality, the Buddhist altar produced by this method cannot realize a unique high-grade appearance to the wooden Buddhist altar. The Buddhist altar made of synthetic resin does not have the unique atmosphere of wood and cannot be used as a substitute for the traditional wooden Buddhist altar.
【０００３】この欠点を解決する仏壇の製造方法が、実
開昭５６−１３０４９０号公報に記載されている。この
公報に記載される方法は、合成樹脂製の仏壇のイメージ
をなくして、木製仏壇と同じ外観とするために、小片状
の木片を使用して、これを合成樹脂バインダーで立体的
な板状に成形している。成形した板材の表面には、唐木
等を薄くスライスした突板を接着して表面仕上げしてい
る。A method of manufacturing a Buddhist altar which solves this drawback is described in Japanese Utility Model Publication No. 56-130490. In the method described in this publication, in order to eliminate the image of a Buddhist altar made of synthetic resin and make it look like a wooden Buddhist altar, a small piece of wood is used, and this is a three-dimensional board with a synthetic resin binder. It is molded into a shape. On the surface of the formed plate material, a veneer sliced thinly from Karaki etc. is adhered to finish the surface.
【０００４】[0004]
【発明が解決しようとする課題】この方法で製造された
仏壇は、従来の木製仏壇に勝るとも劣らない優れた外観
にできる。しかしながら、従来の木製仏壇と同じよう
に、表面仕上げに著しく手間がかかる欠点がある。すな
わち、木材片を凹凸状に成形した板材は、木製の板材と
同じ工程で表面仕上げする必要がある。表面仕上げは、
突板等を接着した板材の表面に、表面仕上げ塗料を密着
するための下地塗料を数回塗布し、塗料の毎にペーパー
で凹凸面を奇麗に研磨し、さらに、その表面に表面仕上
げ塗料を２回吹き付けて塗装し、塗装する毎にペーパー
で凹凸面を鏡面状に仕上げる必要がある。この製造工程
において、ペーパーによる表面研磨に著しく手間がかか
る。それは、表面が凹凸状である板材は研磨装置を使用
して自動的に能率よく研磨できず、作業者が手作業で１
枚づつ仕上げるからである。このため、立体的な凹凸の
ある板材は、表面仕上げに著しく手間がかかり、また、
この工程の作業環境は極めて悪く、表面仕上げのコスト
を高騰させる原因となっている。The Buddhist altar manufactured by this method can have an excellent appearance comparable to that of the conventional wooden Buddhist altar. However, as with the traditional wooden Buddhist altar, it has the disadvantage that the surface finish is extremely troublesome. That is, it is necessary to finish the surface of the plate material in which the wood pieces are formed in an uneven shape in the same process as the wooden plate material. The surface finish is
Apply several times the base paint to adhere the surface finish paint to the surface of the plate material to which the veneer or the like is adhered, and cleanly polish the uneven surface with paper for each paint, and further apply the surface finish paint to the surface 2 It is necessary to spray once and paint, and every time it is painted, the uneven surface needs to be mirror-finished with paper. In this manufacturing process, surface polishing with paper takes a lot of time and effort. This is because a plate material with an uneven surface cannot be efficiently and automatically polished using a polishing device, and the operator can manually
Because it finishes one by one. For this reason, the plate material with a three-dimensional unevenness takes a lot of time and effort to finish the surface, and
The working environment of this process is extremely bad, which causes the cost of surface finishing to rise.
【０００５】さらにまた、手作業で研磨して鏡面状に仕
上げるので、個人差によって、仕上げの美しさに差がで
きる欠点がある。特に、凹凸面を奇麗に仕上げるには、
熟練者が丁寧に研磨する必要がある。このことは、さら
に研磨工程の人件費を高騰して、仏壇の製造コストを高
くする。Furthermore, since polishing is done by hand to finish it into a mirror surface, there is a disadvantage that the beauty of the finish may vary depending on the individual difference. Especially, to finish the uneven surface neatly,
It is necessary for an expert to carefully polish. This further raises the labor cost of the polishing process and raises the manufacturing cost of the altar.
【０００６】さらにまた、木製仏壇に使用する板材は、
製造工程で、あるいは、製品に完成した状態で経時的な
狂いや収縮で割れることがある。割れた板材は、割れ目
に接着材を充填して接着し、表面を奇麗に研磨する必要
がある。このため、割れた板材の補修には著しく手間が
かかる欠点がある。特に、仏壇として完成した板材が割
れると、補修には更に手間がかかる。Furthermore, the plate material used for the wooden Buddhist altar is
It may be cracked during the manufacturing process or in the finished product due to deviation or shrinkage over time. The cracked plate material needs to be filled with an adhesive material and bonded to the cracks, and the surface thereof needs to be polished cleanly. For this reason, there is a drawback that repairing a broken plate material is extremely troublesome. In particular, if the plate material that was completed as a Buddhist altar cracks, repairing will take more time.
【０００７】この発明は、さらに、この欠点を解決する
ことを目的に開発されたもので、この発明の重要な目的
は、板材を簡単かつ容易に、しかも能率よく奇麗に表面
仕上げできる仏壇の製造方法を提供するにある。また、
この発明の他の重要な目的は、作業環境を改善して、奇
麗な板材を製造できる仏壇の製造方法を提供するにあ
る。The present invention was further developed for the purpose of solving this drawback, and an important object of the present invention is to manufacture a Buddhist altar which allows a plate material to be simply and easily and efficiently and beautifully finished. There is a way to provide. Also,
Another important object of the present invention is to provide a method of manufacturing a Buddhist altar which can improve the working environment and manufacture a beautiful plate.
【０００８】[0008]
【課題を解決するための手段】この発明の仏壇の製造方
法は、前述の目的を達成するために下記の方法で板材を
表面仕上げして仏壇を製造する。本発明の仏壇の製造方
法は、仏壇の一部を構成する板材１に立体的な凹凸があ
り、この板材１の凹凸面を、透明ないし半透明の合成樹
脂膜で被覆して表面仕上げして製造する方法を改良した
ものである。本発明の製造方法は、凹凸状の板材１を表
面仕上げするために、金型３の成形室４に仮止めする。
板材１を仮止めする金型３には、仮止めされる板材１の
両面に隙間のできる成形室４を備えるものが使用され
る。金型３の成形室４に板材１を仮止めして金型３を型
締めする。板材１の両面にできる成形室４の隙間で、合
成樹脂を加圧して板材１の両面に密着状態に硬化させ
る。板材１の両面に密着される合成樹脂は、板材１の両
面を綺麗に表面仕上げする。 In order to achieve the above-mentioned object, the method of manufacturing a Buddhist altar of the present invention uses a plate material by the following method.
The surface is finished and Buddhist altar is manufactured. Manufacturing method of Buddhist altar of the present invention
According to the law, the plate material 1 that forms part of the Buddhist altar has three-dimensional unevenness.
The uneven surface of this board 1 is made of a transparent or semi-transparent synthetic resin.
Improved manufacturing method by coating with oil film and surface finishing
It is a thing. The manufacturing method of the present invention displays the uneven plate material 1
In order to finish the surface, it is temporarily fixed to the molding chamber 4 of the mold 3.
The mold 3 for temporarily fixing the plate material 1 is provided with the plate material 1 to be temporarily fixed.
The one having a molding chamber 4 with a gap on both sides is used.
It Temporarily fix the plate material 1 in the molding chamber 4 of the mold 3 and mold the mold 3.
Tighten. The gap between the molding chambers 4 on both sides of the plate material 1
Apply pressure to the synthetic resin to cure it so that it adheres to both sides of the plate 1.
It The synthetic resin adhered to both sides of the plate 1 is
Finish the surface neatly.
【０００９】[0009]
【実施例】以下、この発明の実施例を図面に基づいて説
明する。但し、以下に示す実施例は、この発明の技術思
想を具体化する為の方法を例示するものであって、この
発明の方法は、使用部品の材質や形状を下記のものに特
定するものでない。この発明の方法は、特許請求の範囲
に記載の範囲に於て、種々の変更を加えることができ
る。更に、この明細書は、特許請求の範囲が理解し易い
ように、実施例に示される部材に対応する番号を、「特
許請求の範囲の欄」、「従来の課題を解決する為の手段
の欄」および「作用の欄」に示される部材に付記してい
る。ただ、特許請求の範囲に示される部材を、実施例の
部材に特定するものでは決してない。Embodiments of the present invention will be described below with reference to the drawings. However, the embodiments described below are intended to illustrate the method for embodying the technical idea of the present invention, the method of the present invention does not specify the material and shape of the components used in the followings . The method of the present invention can be modified in various ways within the scope of the claims. Further, in this specification, for easy understanding of the claims, the numbers corresponding to the members shown in the examples are referred to as "Claims of the claims" and "Means for solving the conventional problems. It is added to the members shown in the "column" and the "column of action". However, the members shown in the claims are not limited to the members of the embodiment.
【００１０】この発明は、仏壇を製造する方法である
が、扉、引出、じぶくろ、腰裏等に使用する板材を表面
仕上げする方法に特長がある。以下、扉に使用する板材
の製造方法の具体例を詳述する。扉以外に使用される板
材も同じ方法で製造できる。The present invention is a method for manufacturing a Buddhist altar, and the surface of a plate material used for a door, a drawer, a bag, a waist, etc.
There is a feature in the finishing method. Hereinafter, specific examples of the method for manufacturing the plate material used for the door will be described in detail. Plate used in addition to the door can manufacture in the same way.
【００１１】第２図は仏壇の扉の正面図、第３図は第２
図に示す扉のＡ−Ａ線断面図を示している。これ等の図
に示する扉の板材１は、下記の方法で製造する。FIG. 2 is a front view of the door of the altar, and FIG. 3 is a second view.
The AA line sectional view of the door shown in the figure is shown. The door plate member 1 shown in these figures is manufactured by the following method.
【００１２】唐木の無垢で板材１を製造するには、一枚
の唐木板を、ＮＣ切削装置で切削加工して凹凸状に加工
する。また、ＮＣ切削装置で所定の形状に加工した複数
枚の唐木板を接着して、凹凸状に加工する。In order to manufacture the plate material 1 from solid Karaki, one piece of Karaki is cut by an NC cutting device to form an uneven shape. Also, a plurality of Karaki boards that have been processed into a predetermined shape by an NC cutting device are bonded and processed into an uneven shape.
【００１３】唐木以外の木材で板材を製造するには、唐
木以外の木材、例えば、ベニヤ板等をＮＣ切削装置で所
定の凹凸状に加工し、表面に、唐木を薄くスライスした
突板を接着する。また、唐木でない板材をＮＣ切削装置
で凹凸状に切削加工した後、表面に木目を書く。In order to manufacture a plate material from wood other than Karaki, wood other than Karaki, for example, a veneer board is processed into a predetermined uneven shape by an NC cutting device, and a sliced slice of Karaki is bonded to the surface. Also, after cutting a plate material that is not Karaki into an uneven shape with an NC cutting device, write wood grain on the surface.
【００１４】木材以外の成形品で板材を製造するには、
木材を小片状に裁断し、あるいは、粉状に粉砕し、これ
を合成樹脂バインダーに混合して、加圧成形し、表面が
凹凸状である板状に成刑する。板状に成形した後、表面
に唐木の突板を接着する。 To manufacture a plate material with a molded product other than wood,
Wood is cut into small pieces or pulverized into powder, and this is mixed with a synthetic resin binder and pressure-molded, and a plate-like surface with an uneven surface is executed. After forming into a plate shape, a veneered veneer is attached to the surface.
【００１５】以上の工程で製造された板材１を、第１図
に示すように、金型３の成形室４に仮り止めして、金型
３を型締めする。板材１を金型３の成形室４に仮止めす
るために、金型３の成形室４には、板材１の周縁を部分
的に挟着する凸起（図示せず）を設けている。板材１を
仮止めした成形室４は、図１に示すように、板材１の両
面に隙間ができる。 As shown in FIG. 1 , the plate material 1 manufactured through the above steps is temporarily fixed to the molding chamber 4 of the mold 3 and the mold 3 is clamped. To temporarily fixed plate 1 to the molding chamber 4 of the mold 3, the forming chamber 4 of the mold 3 is provided with convex raised to sandwiched the periphery of the plate 1 partially (not shown). Board 1
As shown in FIG. 1, the temporarily fixed forming chamber 4 is provided on both sides of the plate material 1.
There is a gap on the surface.
【００１６】金型３に仮止めされた板材１は、金型３の
板材１の上下両面に開口された供給孔５から成形室４に
合成樹脂を注入して、表面に合成樹脂膜２を成形する。
このように、板材１の表面から合成樹脂を圧入すると、
板材１の表面に接着された突板を板材１に密着できる特
長がある。それは、成形室４に圧入される合成樹脂が、
突板を板材１の表面に押し付けて硬化するからである。The plate member 1 temporarily fixed to the mold 3 is
Synthetic resin is injected into the molding chamber 4 from the supply holes 5 formed on both upper and lower surfaces of the plate material 1 to mold the synthetic resin film 2 on the surface.
In this way, when the synthetic resin is press-fitted from the surface of the plate material 1 ,
There is advantage that can contact the veneer bonded to the surface of the plate 1 in the plate 1. The synthetic resin that is press-fitted into the molding chamber 4 is
This is because the veneer plate is pressed against the surface of the plate material 1 and cured.
【００１７】第１図に示す金型３は、型締めした状熊
で、液状ないしペースト状の合成樹脂を成形室４に圧入
して、合成樹脂膜２を成形する。この方法は、型締めし
た状態で、予め設定された量の合成樹脂を成形室４に圧
入する。この方法は、簡単に合成樹脂膜２を成形できる
特長がある。ただ、成形された合成樹脂膜２には、供給
孔５の跡ができる。跡形は、ペーパー等で平滑に仕上げ
ることができる。また、供給孔を、板材の周縁に位置さ
せることもできる。周縁にできた跡形は、板材を裁断し
て除去し、あるいは、枠にかん入する部分に設けること
もできる。The mold 3 shown in FIG. 1 is a clamped mold, and a synthetic resin film 2 is molded by press-fitting a liquid or paste synthetic resin into a molding chamber 4. In this method, a predetermined amount of synthetic resin is press-fitted into the molding chamber 4 in a state where the mold is clamped. This method has a feature that the synthetic resin film 2 can be easily molded. However, a trace of the supply hole 5 is formed in the molded synthetic resin film 2. The traces can be finished smoothly with paper or the like. Further, the supply hole may be located at the peripheral edge of the plate material . The traces formed on the peripheral edge can be removed by cutting the plate material, or can be provided on the portion to be inserted into the frame.
【００１８】第４図および第５図は、金型３を型締めす
る前に、板材１の上下両面に、一定量の合成樹脂を供給
する方法を示している。第４図は、板材の両面に、加熱
すると溶融して成形できる合成樹脂、あるいは、未硬化
の状態ではペースト状で加熱成形して硬化できる合成樹
脂を供給する状態を示している。FIGS. 4 and 5 show a method of supplying a fixed amount of synthetic resin to the upper and lower surfaces of the plate material 1 before the die 3 is clamped. FIG. 4 shows a state in which a synthetic resin that can be melted and molded when heated, or a synthetic resin that can be heat-molded and cured in a paste state in an uncured state is supplied to both surfaces of the plate material .
【００１９】第５図は、フィルム状の合成樹脂を板材の
両面に供給し、金型で加圧成形して、板材の両面に密着
している。この状態で板材の両面に供給される合成樹脂
フィルムは、加熱すると軟化あるいは溶融されて、成形
できる合成樹脂が使用できる。In FIG. 5, a film-like synthetic resin is supplied to both sides of a plate material and pressure-molded by a metal mold so that both sides of the plate material are in close contact with each other. The synthetic resin film supplied to both sides of the plate material in this state may be a synthetic resin that is softened or melted when heated and can be molded.
【００２０】第４図と第５図とに示す方法は、金型を型
締めして、合成樹脂を板材１の両面に押圧して密着す
る。この方法に使用する金型３は、合成樹脂の供給孔を
必要としない。このため、板材の全面に供給孔の跡がで
きず、奇麗に成形できる特長がある。In the method shown in FIGS. 4 and 5, the mold is clamped, and the synthetic resin is pressed against both sides of the plate material 1 so as to be in close contact. The mold 3 used in this method does not require a synthetic resin supply hole. For this reason, there is no trace of the supply holes on the entire surface of the plate material, and there is a feature that it can be neatly molded.
【００２１】第１は、第４図または第５図に示す金型３
は、板材１の両面に同時に合成樹脂膜２を設けることが
できる。ただ、この発明は、図示しないが、板材を金型
に仮止めして片面に合成樹脂膜を設け、これを２回成形
して両面に合成樹脂膜を設けることもできる。The first is the mold 3 shown in FIG. 4 or FIG.
Can simultaneously provide the synthetic resin film 2 on both surfaces of the plate material 1 . However, the invention is not shown, plate material provided synthetic resin film on one side temporarily fixed to the mold, which may be molded twice providing the synthetic resin film on both surfaces.
【００２２】板材１の表面に成形される合成樹脂膜２の
厚みは、通常０．２〜２ｍｍ、好ましくは０．４〜１．
５ｍｍとする。表面に突板を接着した板材は、合成樹脂
膜２を０．５〜２ｍｍとして多少厚くするのがよい。ま
た、板材１の表面に設ける合成樹脂膜２は、不飽和ポリ
エステル樹脂、ウレタン樹脂、アクリル樹脂、塩化ビニ
ル樹脂等が使用できる。The thickness of the synthetic resin film 2 formed on the surface of the plate material 1 is usually 0.2 to 2 mm, preferably 0.4 to 1.
5 mm. It is preferable that the plate material having the veneer adhered to the surface thereof has a thickness of the synthetic resin film 2 of 0.5 to 2 mm to be slightly thick. Further, as the synthetic resin film 2 provided on the surface of the plate material 1 , unsaturated polyester resin, urethane resin, acrylic resin, vinyl chloride resin or the like can be used.
【００２３】金型３の成形室４で板材１の表面に成形さ
れる合成樹脂膜２は、凹凸模様として透かし模様とする
ことができる。さらに、成形する合成樹脂原料に顔料や
染料を混合して、合成樹脂膜２を着色することもでき
る。着色した合成樹脂膜２は、板材１表面の木目模様を
美しく着色できる。とくに、合成樹脂膜２で着色するこ
とによって、板材を色合わせした状態で均一色に着色で
きる。The synthetic resin film 2 molded on the surface of the plate material 1 in the molding chamber 4 of the mold 3 can be made into a watermark pattern as an uneven pattern. Further, the synthetic resin film 2 can be colored by mixing a pigment or a dye with the synthetic resin raw material to be molded. Colored synthetic resin film 2, be colored beautiful grain pattern of the plate 1 the front surface. In particular, by coloring with the synthetic resin film 2, it is possible to color the plate materials in a uniform color.
【００２４】第１図または第４図に示す状態で、板材１
の表面に成形される合成樹脂は、加熱溶融状態で圧入し
て冷却して硬化させる場合と、硬化剤を混合して加熱し
ない合成樹脂を圧入する場合とがある。加熱状態で成形
室４に圧入する合成樹脂は、突板を熱で軟化させて、板
材１の表面に密着して合成樹脂膜２を形成できる特長が
ある。In the state shown in FIG. 1 or 4, the plate material 1
The synthetic resin to be molded on the surface of the resin may be press-fitted in a heated and melted state to be cooled and cured, or a synthetic resin mixed with a curing agent and not heated may be press-fitted. Synthetic resin press-fitted into the forming chamber 4 in a heated state is to soften the veneer by heat, the plate
There is a feature that the synthetic resin film 2 can be formed in close contact with the surface of the material 1 .
【００２５】[0025]
【発明の効果】この発明の仏壇の製造方法は下記の優れ
た特長がある。 板材を、簡単かつ容易に、しかも、能率よく綺麗に
表面仕上げできる。それは、本発明の製造方法が、凹凸
状に加工した板材を金型の成形室に仮止めし、板材の両
面に合成樹脂を密着して表面仕上げするからである。こ
のようにして板材を表面仕上げする本発明の方法は、従
来のように、塗装と研磨とを何回も繰り返す必要がな
く、板材を極めて奇麗に表面仕上げできる特長がある。 板材の狂いを修正して表面処理できる特長がある。
それは、本発明の製造方法が、板材を成形室に仮止めし
て型締めしたときに、板材を挟着保持して整形でき、さ
らに、整形状態で両面に合成樹脂膜を形成することが理
由である。このため、この発明の方法によると、板材の
歪を修正して、高い精度で奇麗な板材を得ることができ
る。 経時的に発生する板材の割れや狂いを効果的に防止
できる。それは、本発明の方法が、板材を整形状態に保
持して表面に厚くて綺麗な合成樹脂膜を正確な膜厚に成
形でき、さらに、厚い合成樹脂膜を板材の両面に成形し
ているからである。この状態で表面仕上げされた板材
は、正確な膜厚の合成樹脂内にインサートされた状態と
なり、両面の合成樹脂膜に被覆された板材の割れや狂い
が効果的に防止される。とくに、本発明の方法は、両面
を厚い合成樹脂膜で被覆できるので、合成樹脂膜で板材
を空気遮断することができ、空気中の湿気に起因する板
材の経時的な収縮、狂い、割れを効果的に防止できる。
このため、本発明の方法で製造した仏壇は、製造後に板
材の割れが発生して、返品を補修する手間を少なくでき
る優れた特長がある。 さらに、本発明の製造方法は、シンナー等の溶媒が
気化する塗装工程と、粉塵が飛散する研磨工程とを省略
して奇麗な状態に板材を表面仕上げできる。このため、
仏壇の製造工程において最も厳しい環境を改善して、作
業者の環境を飛躍的に改善出来る特長も実現できる。ま
た、塗装と研磨に必要とされた高度な熟練を必要とせ
ず、安価に能率よく多量生産できる特長も実現できる。【The invention's effect】The production method of the Buddhist altar of this invention is excellent in the following
There is a feature. Cleans plate materials easily, easily, and efficientlyTo
Can be surface finished. that is,The manufacturing method of the present invention,Unevenness
Processed into a shapePlate materialTemporarily fix it in the molding room of the mold,Both sides of plate
On the surfaceSynthetic resinThis is because the surface finishes closely. This
The method of the present invention for surface-finishing a plate material byServant
You don't have to repeat painting and polishing as many times as
TheVery strange plate materialIt has the characteristic that the surface can be beautifully finished. Plate materialIt has the feature that surface irregularities can be corrected by correcting the deviation.
That is, the manufacturing method of the present inventionTemporarily fixed in the molding chamber
When the mold is clampedPlate materialIt can be clamped and shaped,
In addition, it is logical to form a synthetic resin film on both sides in the shaped condition.
It is a reason. Therefore, according to the method of the present invention,
You can correct the distortion and get a beautiful plate with high accuracy.
It Effectively prevent cracking and deviation of plate materials that occur over time
it can. It is because the method of the present invention keeps the plate in a shaped condition.
Hold a thick and beautiful synthetic resin film on the surface to form an accurate film thickness.
And a thick synthetic resin film is molded on both sides of the plate.
Because it is. Plate material surface-finished in this state
Is the state of being inserted in the synthetic resin of the correct film thickness.
, The plate material covered with the synthetic resin film on both sides is cracked or misaligned.
Is effectively prevented. In particular, the method of the invention is
Can be coated with a thick synthetic resin film, so the synthetic resin film
The air can be shut off due to the humidity in the air
It is possible to effectively prevent the material from shrinking, deforming, and cracking over time.
Therefore, the Buddhist altar produced by the method of the present invention is
This will reduce the time required to repair returned products due to cracking of the material.
There are excellent features. Furthermore, the manufacturing method of the present invention is, Solvent such as thinner
Eliminates the vaporization painting process and the polishing process where dust is scattered
do itThe surface of the plate can be finished in a beautiful state.For this reason,
Improve the most severe environment in the Buddhist altar manufacturing process
Features that can dramatically improve the environment of the contractor can also be realized. Well
In addition, it requires a high degree of skill required for painting and polishing.
In addition, it is possible to realize the features that can be mass-produced efficiently at low cost.
【図１】この発明の一実施例にかかる板材を表面処理す
る金型を示す断面図である。FIG. 1 is a cross-sectional view showing a mold for surface-treating a plate material according to an embodiment of the present invention.
【図２】仏壇に使用される扉の正面図である。FIG. 2 is a front view of a door used for a Buddhist altar.
【図３】仏壇に使用される扉の正面図である。FIG. 3 is a front view of a door used for a Buddhist altar.
【図４】この発明の他の方法で板材を製造する金型の断
面図である。FIG. 4 is a cross-sectional view of a mold for manufacturing a plate material by another method of the present invention.
【図５】この発明の他の方法で板材を製造する金型の断
面図である。FIG. 5 is a cross-sectional view of a mold for manufacturing a plate material by another method of the present invention.
１ 板材 ２ 合成樹脂膜 ３ 金型 ４ 成形室 ５ 供給孔1 plate material 2 synthetic resin film 3 mold 4 molding chamber 5 supply hole
Claims (1)
的な凹凸があり、この板材（１）の凹凸面を透明ないし
半透明の合成樹脂膜で被覆して表面仕上げする仏壇の製
造方法において、 凹凸状の板材（１）を金型（３）の成形室（４）に仮止
めし、この板材（１）を仮止めする金型（３）には、仮
止めされる板材（１）の両面に隙間のできる成形室
（４）を備えるものを使用し、この金型（３）の成形室
（４）に板材（１）を仮止めする状態で金型（３）を型
締めし、板材（１）の両面にできる成形室（４）の隙間
で合成樹脂を加圧して板材（１）の両面に合成樹脂を密
着させる状態に硬化させ、板材（１）の両面に密着され
る合成樹脂で板材（１）の両面を表面仕上げすることを
特徴とする仏壇の製造方法。 1. A three-dimensional plate member (1) which constitutes a part of a Buddhist altar
The uneven surface of this plate (1) is transparent or
Made of Buddhist altar with a semi-transparent synthetic resin film covering the surface
In the manufacturing method, the uneven plate material (1) is temporarily fixed to the molding chamber (4) of the mold (3).
Temporarily attach the plate (1) to the die (3)
Forming chamber with gaps on both sides of the plate material (1) to be stopped
Molding chamber for this mold (3) using the one equipped with (4)
Form the mold (3) with the plate (1) temporarily attached to (4)
A gap in the molding chamber (4) that can be tightened and formed on both sides of the plate (1)
Press the synthetic resin with and close the synthetic resin on both sides of the plate (1).
It is cured so that it can be worn, and it is adhered to both sides of the plate (1).
Surface finishing of both sides of the plate (1) with synthetic resin
Characteristic Buddhist altar manufacturing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2407415A JPH0775583B2 (en) | 1990-12-08 | 1990-12-08 | Buddhist altar manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2407415A JPH0775583B2 (en) | 1990-12-08 | 1990-12-08 | Buddhist altar manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05137637A JPH05137637A (en) | 1993-06-01 |
| JPH0775583B2 true JPH0775583B2 (en) | 1995-08-16 |
Family
ID=18517004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2407415A Expired - Fee Related JPH0775583B2 (en) | 1990-12-08 | 1990-12-08 | Buddhist altar manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0775583B2 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5827926B2 (en) * | 1980-07-02 | 1983-06-13 | 株式会社 丸新木工 | Manufacturing method for shoji and transoms for Buddhist altars |
-
1990
- 1990-12-08 JP JP2407415A patent/JPH0775583B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH05137637A (en) | 1993-06-01 |
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