JPH0784610B2 - Blast furnace operation method - Google Patents
Blast furnace operation methodInfo
- Publication number
- JPH0784610B2 JPH0784610B2 JP30851689A JP30851689A JPH0784610B2 JP H0784610 B2 JPH0784610 B2 JP H0784610B2 JP 30851689 A JP30851689 A JP 30851689A JP 30851689 A JP30851689 A JP 30851689A JP H0784610 B2 JPH0784610 B2 JP H0784610B2
- Authority
- JP
- Japan
- Prior art keywords
- cohesive zone
- blast furnace
- shape
- furnace
- zone shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Manufacture Of Iron (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、高炉の操業方法特に、高炉炉内に形成される
鉱石層の軟化融着帯形状の状況を予め定められた複数個
の融着帯形状のパターンに区分して置き、その中から、
日常操作中の炉況状態に応じた最も近い区分パターンま
たはそれと区分パターン間の変化動向を判定する技術、
またその技術をオンラインリアルタイムに活かして高炉
の操業目標に応じた最適な融着帯形状にするためのオペ
レーションガイド技術とその操作技術及び総合的な高炉
操業技術に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial application] The present invention relates to a method for operating a blast furnace, and in particular, to a plurality of predetermined melting conditions for the softening cohesive zone shape of an ore layer formed in the blast furnace. Place it in a zone-shaped pattern,
Technology for determining the closest division pattern according to the furnace condition during daily operation or the change trend between it and the division pattern,
Further, the present invention relates to an operation guide technology for making the optimum cohesive zone shape according to the operation target of the blast furnace by utilizing the technology on-line and in real time, its operation technology, and comprehensive blast furnace operation technology.
周知の如く、高炉内における炉内反応メカニズムは化学
反応、熱反応および物理現象が同時に起きる複雑なもの
である。その高炉反応メカニズムの解明作業は従来より
数多くの測定器を設置(俗に花魁のかんざしとやゆされ
る程に)して活発に行なわれてきており、徐々にそして
部分的に解明されてきている。そして、高炉内の還元状
態、通気状態、荷下がり状態、炉熱状態等を大局的にか
つ長期的に支配しているものとして融着帯形状があると
の定説が主張され、時間とともに支持する人が増えてい
る。そこで高炉内の融着帯形状や位置を測定したり、推
定したりする技術の研究、開発がさかんに続けられてい
る。その中で生まれた技術の中では、 高炉の融着帯の形状を操業中に検知する方法としては、
特公昭56−30362号公報に開示されている高炉の炉頂ゾ
ンデで半径方向のガス成分値を測定して、その測定値を
入力して所定の数式モデルにより融着帯の形状を算出す
る方法。あるいは、特公昭57−51443号公報に開示され
ている高炉炉壁の円周方向及び高さ方向の温度分布、ま
た熱負荷分布を測定し、その測定点の最高値より融着帯
根部の位置のみを検知する方法等が知られている。As is well known, the reaction mechanism in a furnace in a blast furnace is a complicated one in which chemical reaction, thermal reaction and physical phenomenon occur simultaneously. The elucidation work of the blast furnace reaction mechanism has been actively carried out with many measuring instruments installed (to the extent that it is commonly called the Oiran's hairpin), and has been gradually and partially elucidated. . And it is argued that there is a cohesive zone shape that controls the reduction state, ventilation state, unloading state, furnace heat state, etc. in the blast furnace globally and in the long term, and supports it with time. The number of people is increasing. Therefore, research and development of techniques for measuring and estimating the shape and position of the cohesive zone in the blast furnace are being vigorously continued. Among the technologies born in that, as a method of detecting the shape of the cohesive zone of the blast furnace during operation,
A method of calculating the gas component value in the radial direction with a furnace top sonde of the blast furnace disclosed in Japanese Patent Publication No. 56-30362, inputting the measured value, and calculating the shape of the cohesive zone by a predetermined mathematical model. . Alternatively, the temperature distribution in the circumferential direction and the height direction of the furnace wall of the blast furnace disclosed in Japanese Patent Publication No. 57-51443, and the heat load distribution are measured, and the position of the root of the cohesive zone is measured from the highest value of the measurement point. A method for detecting only such is known.
そして、上記の融着帯形状の検知情報を、他の数多くの
測定器からの信号とともに、オペレータが考慮して高炉
を操業する試みが行なわれてきており、目標融着帯形状
となるように高炉の操作条件(内容)を決定する操業方
法がある。所が融着帯の形状はオペレータが直接目視観
察できるものではないので、まだあまり信頼されたもの
に到達していない段階にある所が一般的である。よっ
て、現在でも融着帯形状を正しく把握するための解析情
報としての研究開発に力が注がれており、融着帯形状が
正しく把握できた後の段階である高炉操業からみた研究
開発は一部でのみ行なわれている状況である。And, the detection information of the above-mentioned cohesive zone shape, along with signals from many other measuring instruments, attempts have been made to operate the blast furnace in consideration of the operator, so that the target cohesive zone shape is obtained. There is an operation method that determines the operating conditions (contents) of the blast furnace. However, since the shape of the cohesive zone cannot be directly visually observed by the operator, it is common that the shape of the cohesive zone has not yet reached a highly reliable level. Therefore, even now, efforts are being focused on research and development as analysis information for correctly grasping the cohesive zone shape, and the R & D seen from the blast furnace operation at the stage after the cohesive zone shape was correctly grasped. It is a situation that is only done in part.
本発明者達は、数多くの測定器を高炉に設置して、高炉
炉内反応メカニズムの解明を長年に渡って行なってきた
結果、高炉炉況は中長期的には支配因子は融着帯形状で
あり、それに短期的な炉熱状況や極短期的な状況および
異常状況が組み合わさっているとの確信を得るに到っ
た。The present inventors have installed a number of measuring instruments in the blast furnace and have been elucidating the reaction mechanism in the blast furnace for many years, and as a result, the blast furnace condition is the cohesive zone shape in the medium to long term. Therefore, we have come to the conviction that it is combined with short-term furnace heat conditions, extremely short-term conditions, and abnormal conditions.
そして、融着帯形状を炉内メカニズムの解析情報として
ではなく、高炉操業の側に立って研究・開発を続けてき
た所、前記の従来技術はいずれも情報不足により精度不
十分なものであり、そのまま使用できないものであるこ
とが判明した。And, instead of using the cohesive zone shape as analysis information for the mechanism inside the furnace, but continuing research and development from the blast furnace operation side, all of the above-mentioned conventional techniques are insufficient in accuracy due to lack of information. , It turned out that it cannot be used as it is.
本発明は、高炉実操業に於いて、オンラインリアルタイ
ム的な高炉の操業に応じた最適な融着帯形状を維持する
ための操作技術、またその最適な融着帯形状から「ズ
レ」ている場合の修正操作技術等が必要であり、その前
提条件として、現状の融着帯の全体形状を知るのは特に
重要であることは勿論のこと、現状の融着帯形状の今後
の変化動向を知り、それを融着帯形状の操作技術に反映
させることを課題とするものである。The present invention, in the actual operation of the blast furnace, an operation technique for maintaining the optimum cohesive zone shape according to the online real-time operation of the blast furnace, and in the case of "deviation" from the optimum cohesive zone shape It is not only important to know the current overall shape of the cohesive zone as a prerequisite, but also to know the future trend of changes in the present cohesive zone. It is an object to reflect it in the operation technology of the cohesive zone shape.
〔課題を解決するための手段〕 本発明は、融着帯形状を知り、管理することによって、
融着帯形状の修正等の操作条件を決定し、その操作条件
に従い高炉の操業をすることにより、安定操業を維持し
ながら、生産性の柔軟性の確保及び燃料比の低下を可能
とならしめ、そして総合的な高炉操業技術の発展に寄与
することを目的とするものである。[Means for Solving the Problem] The present invention, by knowing and managing the shape of the cohesive zone,
By determining the operating conditions such as modification of the cohesive zone shape and operating the blast furnace according to the operating conditions, it is possible to secure the flexibility of productivity and lower the fuel ratio while maintaining stable operation. , And to contribute to the development of comprehensive blast furnace operation technology.
本発明は、前記課題を解決するものであり、以下の手段
を採用するものである。The present invention solves the above problems and employs the following means.
高炉に設けた測定器からの測定値により高炉炉内に形成
した融着帯の形状を判定し、その判定した融着帯形状を
目標融着帯形状となるように高炉の操作条件を決定し、
その操作条件に基づいて高炉を操業する方法において、
前記測定器としてのステーブ温度計により高炉高さ方向
及び円周方向の複数点のステーブ温度を測定して、少な
くともシャフト部とボッシュ部の代表値を算出し、その
代表値により、現状の融着帯形状を予め定められた融着
帯形状区分から選定することを特徴とする高炉の操業方
法。The shape of the cohesive zone formed in the blast furnace is determined from the measurement values provided by the measuring device provided in the blast furnace, and the operating conditions of the blast furnace are determined so that the determined cohesive zone shape becomes the target cohesive zone shape. ,
In the method of operating the blast furnace based on the operating conditions,
By measuring the stave temperature at a plurality of points in the blast furnace height direction and the circumferential direction by the stave thermometer as the measuring device, at least the representative value of the shaft portion and the Bosch portion is calculated, and the representative value indicates the current fusion. A method for operating a blast furnace, characterized in that a band shape is selected from a predetermined fusion zone shape classification.
請求項1のステーブ温度により選定した融着帯形状に加
えて、前記測定器としての圧力計により高炉の上部、中
部、羽口部の炉内圧力を測定し、この測定値から炉上部
及び炉下部の通気抵抗指数を算出し、この算出通気抵抗
指数から現状の融着帯形状を予め定められた融着帯形状
から選定し、両融着帯形状を組合わせて総合的な融着帯
形状を判定することを特徴とする高炉の操業方法。In addition to the shape of the cohesive zone selected by the stave temperature according to claim 1, the pressure inside the blast furnace is measured by a pressure gauge as the measuring instrument, and the pressure inside the furnace at the upper part, the middle part and the tuyere is measured, and the upper part of the furnace and the furnace The ventilation resistance index of the lower part is calculated, and from this calculated ventilation resistance index, the current cohesive zone shape is selected from the predetermined cohesive zone shapes, and the overall cohesive zone shape is combined by combining both cohesive zone shapes. A method of operating a blast furnace, characterized by determining
請求項1のステーブ温度により選定した融着帯形状に加
えて、前記測定器としてのゾンデにより高炉々内のガス
成分を高炉半径方向に複数点測定し、この測定値を高炉
半径方向に少なくとも3分割して、その各分割域の代表
値から一酸化炭素ガス利用率を算定し、この一酸化炭素
ガス利用率から現状の融着帯形状を予め定められた融着
帯形状区分から選定し、両融着帯形状を組合わせて総合
的な融着帯形状を判定することを特徴とする高炉の操業
方法。In addition to the shape of the cohesive zone selected by the stave temperature according to claim 1, the gas components in the blast furnaces are measured at a plurality of points in the blast furnace radial direction by a sonde as the measuring device, and the measured values are measured at least 3 in the blast furnace radial direction. Divide, calculate the carbon monoxide gas utilization rate from the representative value of each divided area, and select the current fusion zone shape from the predetermined fusion zone shape classification from this carbon monoxide gas utilization rate, A method for operating a blast furnace, which comprises determining a comprehensive cohesive zone shape by combining both cohesive zone shapes.
請求項2のステーブ温度と炉内圧力の測定値による組合
わせで判定した融着帯形状に加えて、前記測定器として
のゾンデにより高炉々内のガス成分を高炉半径方向に複
数点測定し、この測定値より高炉半径方向に少なくとも
3分割して、その各分割域の代表値から一酸化炭素ガス
利用率を算定し、この一酸化炭素ガス利用率から現状の
融着帯形状を予め定められた融着帯形状区分から選定
し、両融着帯形状を組合わせて総合的な融着帯形状を判
定することを特徴とする高炉の操業方法。In addition to the cohesive zone shape determined by the combination of the stave temperature and the measured value of the furnace pressure in claim 2, the gas component in the blast furnaces is measured at a plurality of points in the radial direction of the blast furnace by a sonde as the measuring instrument. At least three divisions are made in the radial direction of the blast furnace from these measured values, the carbon monoxide gas utilization rate is calculated from the representative value of each divided area, and the present cohesive zone shape is predetermined from this carbon monoxide gas utilization rate. The method for operating a blast furnace is characterized by selecting from the cohesive zone shape classifications and combining both cohesive zone shapes to determine a comprehensive cohesive zone shape.
高炉に設けた測定器からの測定値により高炉炉内に形成
した融着帯の形状を判定し、その判定した融着帯形状を
目標融着帯形状となるように高炉の操作条件を決定し、
その操作条件に基づいて高炉を操業する方法において、
前記測定器としてのステーブ温度計により高炉高さ方向
及び円周方向の複数点のステーブ温度を測定して、少な
くともシャフト部とボッシュ部の代表値を算出し、その
代表値及びその代表値の時系列変化動向から現状の融着
帯形状を予め定められた融着帯形状区分から選定すると
共に融着帯形状区分間の動向を判定することを特徴とす
る高炉の操業方法。The shape of the cohesive zone formed in the blast furnace is determined from the measurement values provided by the measuring device provided in the blast furnace, and the operating conditions of the blast furnace are determined so that the determined cohesive zone shape becomes the target cohesive zone shape. ,
In the method of operating the blast furnace based on the operating conditions,
By measuring the stave temperature at a plurality of points in the blast furnace height direction and the circumferential direction by the stave thermometer as the measuring device, at least the representative value of the shaft portion and the Bosch portion is calculated, and at the time of the representative value and its representative value. A method for operating a blast furnace, characterized in that the present cohesive zone shape is selected from a predetermined cohesive zone shape section from a series change trend and a trend between the cohesive zone shape sections is determined.
請求項5のステーブ温度の測定値により選定した融着帯
形状及び融着帯形状区分間の動向に加えて、前記測定器
としての圧力計により高炉の上部、中部、羽口部の炉内
圧力を測定し、この測定値から炉上部及び炉下部の通気
抵抗指数を算出し、この算出通気抵抗指数及びその通気
抵抗指数の時系列変化動向から現状の融着帯形状を予め
定められた融着帯形状区分から選定すると共に融着帯形
状区分間の動向を判定し、両融着帯形状及び着帯形状区
分間の変動を組合わせて総合的な融着帯形状とその動向
を判定することを特徴とする高炉の操業方法。In addition to the fusing zone shape selected according to the measured value of the stave temperature and the trend between the fusing zone shape sections according to claim 5, the pressure inside the blast furnace is measured by the pressure gauge as the measuring instrument. Is measured, and the ventilation resistance index of the furnace upper part and the furnace lower part is calculated from this measured value, and the present fusion band shape is determined by a predetermined fusion bonding from the calculated ventilation resistance index and the time series change trend of the ventilation resistance index. Select from the band shape categories and determine the trends between the cohesive zone shapes, and determine the overall cohesive zone shape and its trends by combining both cohesive zone shapes and the variations between the cohesive zone shapes. Blast furnace operation method characterized by.
請求項5のステーブ温度の測定値により選定した融着帯
形状及び融着帯形状区分間の動向に加えて、前記測定器
としてのゾンデにより高炉々内のガス成分を高炉半径方
向に複数点測定し、この測定値より高炉半径方向に少な
くとも3分割して、その各分割域の代表値から一酸化炭
素ガス利用率を算定し、この算定一酸化炭素ガス利用率
及びその時系列変化動向から前記融着帯形状を予め定め
られた融着帯形状区分から選定すると共に融着帯形状区
分間の動向を判定し、両融着帯形状及び融着帯形状区分
間の変動を組合わせて総合的な融着帯形状とその動向を
判定することを特徴とする高炉の操業方法。In addition to the fusing zone shape selected according to the measured value of the stave temperature according to claim 5 and the trend between the fusing zone shape sections, the gas component in the blast furnaces is measured at a plurality of points in the blast furnace radial direction by a sonde as the measuring instrument. Then, the measured value is divided into at least three parts in the radial direction of the blast furnace, and the carbon monoxide gas utilization rate is calculated from the representative value of each divided area. From the calculated carbon monoxide gas utilization rate and its time series change trend, the fusion Select the cohesive zone shape from the predetermined cohesive zone shape sections, determine the trend between the cohesive zone shape sections, and combine both cohesive zone shapes and the fluctuations between the cohesive zone shape sections to create a comprehensive A method for operating a blast furnace, which comprises determining the shape of a cohesive zone and its trend.
請求項6のステーブ温度と炉内圧力の測定値による組合
わせで判定した融着帯形状及び融着帯形状区分間の動向
に加えて、前記測定器としてのゾンデにより高炉々内の
ガス成分を高炉半径方向に複数点測定し、この測定値よ
り高炉半径方向に少なくとも3分割して、その各分割域
の代表値から一酸化炭素ガス利用率を算定し、この一酸
化炭素ガス利用率及びその時系列変化動向から現状の融
着帯形状を予め定められた融着帯形状区分から選定する
と共に融着帯形状区分間の動向を判定し、両融着帯形状
及び融着帯形状区分間の変動を組合わせて総合的な融着
帯形状とその動向を判定することを特徴とする高炉の操
業方法。In addition to the fusing zone shape determined by a combination of the measured values of the stave temperature and the furnace pressure of claim 6, and the trend between the fusing zone shape sections, the gas component in the blast furnaces is detected by a sonde as the measuring instrument. Measure multiple points in the radial direction of the blast furnace, divide the measurement value into at least three parts in the radial direction of the blast furnace, and calculate the carbon monoxide gas utilization rate from the representative value of each divided area. From the sequence change trend, the current cohesive zone shape is selected from the predetermined cohesive zone shape sections and the trend between the cohesive zone shape sections is determined, and both cohesive zone shapes and variations between the cohesive zone shape sections A method for operating a blast furnace, characterized in that the overall cohesive zone shape and its trend are determined by combining the above.
請求項6のステーブ温度と炉内圧力の測定値による組合
わせで判定した融着帯形状区分間の動向に加えて、炉内
に装入する焼結鉱粒度とコークス粒度の測定値から各々
の平均粒径を求め、この平均粒径の時系列動向から融着
帯形状区分間の動向を判定し、両融着帯形状区分間の変
動を組合わせて総合的な融着帯形状区分間の動向を判定
することを特徴とする高炉の操業方法。In addition to the trend between the cohesive zone shape sections determined by the combination of the measured values of the stave temperature and the pressure in the furnace according to claim 6, from the measured values of the sinter ore particle size and the coke particle size charged in the furnace, Obtain the average particle size, determine the trend between the cohesive zone shape categories from the time series trend of this average particle size, and combine the variation between both cohesive zone shape categories to obtain a comprehensive cohesive zone shape category A method for operating a blast furnace, characterized by determining trends.
請求項8のステーブ温度と炉内圧力及び一酸化炭素ガス
利用率による組合わせで判定した融着帯形状区分間の動
向に加えて、炉内に装入する焼結鉱粒度とコークス粒度
の測定値から各々の平均粒径を求め、この平均粒径の時
系列動向から融着帯形状区分間の動向を判定し、両融着
帯形状区分間の変動を組合わせて総合的な融着帯形状区
分間の動向を判定することを特徴とする高炉操業方法。In addition to the trend between cohesive zone shapes determined by the combination of stave temperature, furnace pressure and carbon monoxide gas utilization rate according to claim 8, measurement of sinter ore particle size and coke particle size to be charged into the furnace Calculate the average particle size from the values, determine the trend between the cohesive zone shape categories from the time series trend of this average particle size, and combine the variation between both cohesive zone shape categories to obtain a comprehensive cohesive zone. A method for operating a blast furnace, which is characterized by determining trends between shape categories.
前記最終判定及び予め定められたその判定に対応する操
作条件をオペレータに表示し、その表示を考慮して高炉
を操業することを特徴とする請求項1〜請求項10の何れ
かに記載の高炉の操業方法。The blast furnace according to any one of claims 1 to 10, characterized in that the final judgment and operation conditions corresponding to the predetermined judgment are displayed to the operator, and the blast furnace is operated in consideration of the display. Operating method.
前記最終判定に対応する予め定められた操作条件に従っ
て高炉を操業することを特徴とする請求項1〜請求項10
の何れかに記載の高炉の操業方法。The blast furnace is operated according to a predetermined operating condition corresponding to the final determination.
A method for operating a blast furnace according to any one of 1.
前記最終判定及び予め定められたその判定に対応する操
作条件を過去に取られた操作条件に基づいて補正してオ
ペレータに表示し、その表示を考慮して高炉を操業する
ことを特徴とする請求項1〜請求項10の何れかに記載の
高炉の操業方法。The operating condition corresponding to the final determination and the predetermined determination is corrected based on the operating condition taken in the past and displayed to the operator, and the blast furnace is operated in consideration of the display. Item 11. A method for operating a blast furnace according to any one of items 1 to 10.
前記最終判定及び予め定められたその判定に対応する操
作条件を、計画休風、降水量、原料異常、または設備故
障等に基づく各モードに応じて補正してオペレータに表
示し、その表示を考慮して高炉を操業することを特徴と
する請求項1〜請求項10の何れかに記載の高炉の操業方
法。The final judgment and predetermined operating conditions corresponding to the judgment are corrected and displayed to the operator according to each mode based on planned downwind, precipitation, raw material abnormality, equipment failure, etc., and the display is considered. 11. The method for operating a blast furnace according to claim 1, wherein the blast furnace is operated as a result.
本発明の作用について、第3図及び第4図を参照して説
明する。高炉の操業技術についてオペレータが考え、作
業していることを調査してみると、オペレータが行って
いる高炉操業は還元状態、通気状態、荷下がり状態、炉
熱状態等の現象を捉え、それらが、操業目標に対して最
適状態となるように操業管理項目及び操作条件を設定し
操業管理を行い操業の安定化を目指している。The operation of the present invention will be described with reference to FIGS. 3 and 4. When the operator thinks about the operation technology of the blast furnace and investigates the work, the blast furnace operation performed by the operator grasps phenomena such as reducing state, ventilation state, unloading state, furnace heat state, etc. In order to stabilize the operation, we set the operation management items and operation conditions so that the optimum condition is achieved with respect to the operation target, and perform the operation management.
次に、本発明者達は、融着帯形状の把握後の操業技術に
おける第1の課題である各種測定値〜融着帯形状〜操作
条件の関係について検討した。Next, the present inventors examined the relationship between various measured values-cohesive zone shape-operating conditions, which is the first problem in the operation technique after grasping the cohesive zone shape.
具体的には炉況好調時の操業管理項目のそれぞれの測定
値をレベル(現状値)と時系列動向(現状値と過去値の
レベル差)に分けて基準値化し、それぞれの測定値が融
着帯形状に与える特性を用いて、目標の融着帯形状を決
めて置き、また種々の炉況状態の測定値とその基準値を
対比させ、その「ズレ」特性から融着帯形状を推定して
目標融着帯形状とその融着帯形状との「ズレ」特性から
目標融着帯形状に近づけるための操作条件との対応を整
理すると「5つ以上現状では20程度以下」の融着帯形状
にパターン化して置くのが望まいしとの知見を得る。そ
して、日常操業中において、リアルタイムにそれぞれの
測定値を検出し、それぞれのレベルあるいはレベルと時
系列動向から前記予めパターン化している融着帯形状と
合致するものを最も近い区分パターンとして選択し、前
記予め融着帯形状の「ズレ」特性から設定している操作
条件を選択して、オペレータへその内容の表示を行い、
その操作条件に従って高炉を操業することが望ましいも
のであることを見い出した。尚、レベル基準値は現状の
融着帯形状を推定するために用い、時系列動向基準値は
現状の融着帯形状が今後どのように変化して行くかを推
定するために用いる、つまり現状の融着帯形状を判定す
るだけでなく、現状の融着帯形状が今後どのような変化
をして行くかの判定をすれば融着帯形状を更に的確に判
定することができることも確認できた。そのために、こ
の時系列動向基準値も用いる。Specifically, the measured values of the operation management items when the reactor conditions are favorable are divided into levels (current values) and time-series trends (difference between current values and past values) as standard values, and each measured value is melted. A target cohesive zone shape is determined and set using the characteristics given to the cohesive zone shape, and measured values of various furnace conditions are compared with their reference values, and the cohesive zone shape is estimated from the "deviation" characteristic. Then, the relationship between the target cohesive zone shape and the operation condition for bringing the target cohesive zone shape closer to the target cohesive zone shape from the “deviation” characteristic is summarized as “five or more and currently 20 or less” fusion bonding. We obtained the finding that it is desirable to place the pattern in a band shape. Then, during daily operation, each measured value is detected in real time, and the one that matches the pre-patterned cohesive zone shape from each level or level and time series trend is selected as the closest division pattern, Select the operation condition that has been set from the "deviation" characteristic of the cohesive zone shape in advance, and display the contents to the operator,
It has been found desirable to operate the blast furnace according to its operating conditions. The level reference value is used to estimate the current cohesive zone shape, and the time series trend reference value is used to estimate how the current cohesive zone shape will change in the future. It is possible to confirm that not only the cohesive zone shape of No. 1 but also the current cohesive zone shape will be changed in the future can be determined more accurately. It was Therefore, this time series trend reference value is also used.
上記の融着帯形状区分の1つの代表例には融着帯形状を
上部、下部に分け、それぞれ高、中、低に分けた第4図
に示す8個の区分や、融着帯の山形形状の半幅値を2段
階に分けたのを加えた16区分や、その内のいくつかを統
合した中間区分等がある。One typical example of the above-mentioned cohesive zone shape section is that the cohesive zone shape is divided into an upper portion and a lower portion, which are divided into high, middle, and low, respectively, as shown in FIG. There are 16 categories that are obtained by dividing the half-width value of the shape into two stages, and intermediate categories that are some of them integrated.
そして高炉の操業条件によりそれらの区分の内の1つを
目標融着帯形状と決めて(高生産、低燃料比の場合は第
4図(a)、低生産、低燃料比の場合は第4図(g)を
目標融着帯とする)、その目標融着帯形状と各融着帯区
分との「ズレ」特性に応じて操作条件が過去の操業情報
の解析結果に基づいて予め決定される。例えば極端に悪
い融着帯形状区分の場合には、いきなり目標融着帯形状
へ近づける操作条件を決めるとは限らず、まず他の融着
帯形状区分に近づける操作条件を決め、その融着帯形状
区分になったら目標融着帯形状に近づく操作条件を決め
ることもある。Then, depending on the operating conditions of the blast furnace, one of these sections is determined as the target cohesive zone shape (Fig. 4 (a) for high production and low fuel ratio, and the first for low production and low fuel ratio). 4 (g) is the target cohesive zone), and the operating conditions are determined in advance based on the analysis result of past operation information according to the "deviation" characteristic between the target cohesive zone shape and each cohesive zone classification. To be done. For example, in the case of an extremely bad cohesive zone shape classification, it is not always necessary to suddenly determine the operating conditions that approach the target cohesive zone shape. When the shape is classified, the operating condition for approaching the target cohesive zone shape may be determined.
前記のように、融着帯形状は少なくとも5個以上に区分
しているが、これは第4図に示すように各種測定値のレ
ベルおよび/または時系列動向より予め区分された融着
帯形状のいずれの区分に該当するかを判断して選定し、
目標融着帯区分との「ズレ」特性より操作条件を決める
ものである。As described above, the cohesive zone shapes are divided into at least 5 or more, which are pre-segmented according to the levels of various measured values and / or time series trends as shown in FIG. Judgment of which category of
The operation condition is determined based on the "deviation" characteristic from the target cohesive zone classification.
所が、操業アクションを取ってから融着帯の形状が変化
し終るまでに大きい遅れ時間(20〜70時間程度)つまり
操作タイミングとその反応生起との間に時間があるの
で、これを考慮して操作条件の決定を行うことが望まし
い。However, since there is a large delay time (about 20 to 70 hours) from the time when the cohesive zone shape changes to the end after the operation action is taken, that is, there is a time between the operation timing and the reaction occurrence, consider this. It is desirable to determine the operating conditions.
そして、この高炉の時間遅れ特性は、その判定結果に応
じた操作条件を実行するタイミングにも影響するもので
ある。仮りに、その時間遅れ特性を考慮しないと、ある
時刻の測定値に基づく判定によって実行した操作条件の
効果が出てくるまでの大きな遅れ時間の間に行ったその
後の判定毎に同じ操作条件を繰り返し実行してしまうの
で、その大きな遅れ時間の経過後に効果が出始めると、
その後の実行回数分が過剰効果を生じてしまうと言う正
帰還ループとなって、発散現象を引き起こしてしまう。
従って、判定結果に応じた操作条件の変更を実行する時
には過去の遅れ時間中での操作内容を考慮して決定しな
ければ適切にならない。更に言えば、高炉の操業には休
風状態とか減風状態とか大雨状態とか原料の特異状態と
か設備の故障状態とか色々なモードがあり、その影響を
強く受けるような状態は認識できるようにしておいて、
そのモードに応じて最終(あるいは実行する)の操作条
件を補正するようにすると本発明の適用範囲が定常状態
ばかりでなくほぼ全期間に広げることができる。The time delay characteristic of the blast furnace also affects the timing of executing the operating condition according to the determination result. If the time delay characteristic is not taken into consideration, the same operation condition will be set for each subsequent judgment made during the large delay time until the effect of the operation condition executed by the judgment based on the measured value at a certain time comes out. Since it will be repeatedly executed, when the effect begins after the large delay time has passed,
After that, the number of times of execution becomes a positive feedback loop that causes an excessive effect, which causes a divergence phenomenon.
Therefore, when the operation condition is changed according to the determination result, it is not appropriate unless it is determined in consideration of the operation content in the past delay time. Furthermore, there are various modes in the operation of the blast furnace, such as a dormant state, a reduced wind state, a heavy rain state, a peculiar state of raw materials, and a failure state of equipment, and make it possible to recognize the states that are strongly affected by them. Be careful
If the final (or executed) operating condition is corrected according to the mode, the applicable range of the present invention can be extended not only to the steady state but also to almost the entire period.
さて、本発明の第2の課題である、操業側から決められ
た融着帯形状の区分中から、現在の各種の測定器からの
測定値に基づいて現在の高炉炉内に形成されている融着
帯形状が属する融着帯形状を判定する技術について、長
年に渡って検討を続けた。その結果、融着帯形状と関係
の深い測定値には以下のものがあることを確認できた。Now, the second subject of the present invention is to be formed in the present blast furnace based on the measured values from various present measuring instruments from the section of the cohesive zone shape determined by the operating side. The technology for determining the shape of the cohesive zone to which the cohesive zone shape belongs has been studied for many years. As a result, it was confirmed that the following measured values are closely related to the shape of the cohesive zone.
高炉炉壁の高さ方向のステーブ温度……〔ステーブ温
度計〕 高炉炉壁の高さ方向の炉内圧力……〔炉内圧力計〕 高炉部内の半径方向のゾンデ情報(ガス分析値または
温度等)……〔ゾンデ測定器〕 焼結鉱粒度とコークス粒度……〔ふるいまたは粒度分
布計、図示せず〕 それらの高炉炉内での位置関係を第3図に示す。Stave temperature in the height direction of the blast furnace wall ... [Stave thermometer] In-furnace pressure in the height direction of the blast furnace wall ... [Inner pressure gauge] Radial sonde information (gas analysis value or temperature in the blast furnace section) Etc.) [Sonde measuring device] Sintered ore particle size and coke particle size [Sieve or particle size distribution meter, not shown] Fig. 3 shows the positional relationship between them in the blast furnace.
その内〜は融着帯形状の現在値および時系列変動の
両方に関係し、は融着帯形状の時系列変動に関係する
ことを知見した。It was found that among them are related to both the present value of the cohesive zone shape and the time series variation, and are related to the time series variation of the cohesive zone shape.
次に、上記〜の測定値の信頼性や操作条件の変更と
の応答時間特性等を調査して、融着帯形状と関係度合の
強い測定値を検討した結果、高炉炉壁のステーブ温度が
第1であることを知見した。そのステーブ温度は、高炉
の同じ高さの円周方向の平均値を用いて、高さ方向で
は、前記の融着帯形状との兼合いより決められるが、そ
の融着帯形状が上部、下部による区分の場合には2つの
代表値つまり上部と下部の代表値を算出すればよい、そ
してもし上、中、下部区分の場合には、3つの代表値を
算出するのがよい。Next, as a result of investigating the reliability of the measured values and the response time characteristics with changes in operating conditions, and the like, and examining the measured values having a strong relationship with the cohesive zone shape, the stave temperature of the blast furnace furnace wall is It was found to be the first. The stave temperature is an average value in the circumferential direction at the same height of the blast furnace, and in the height direction, it is determined in consideration of the shape of the cohesive zone. In the case of the division by, the two representative values, that is, the upper and lower representative values, may be calculated, and in the case of the upper, middle, and lower divisions, three representative values may be calculated.
以上の知見を組み合わせた高炉の操業技術のその1とし
て、高炉炉壁に設けたステーブ温度計群TS,TBによりス
テーブ温度を測定し、高さ方向の複数点の代表値を算出
しその代表値またはその代表値とその時系列動向の組合
せからの判定について説明する。周知の如く、高炉内で
の鉱石の融着帯は空隙率が非常に低く炉内ガスの通過を
阻害し、そのため炉内ガスはスリットコークス層を選択
的に横方向に流れ炉壁への熱移動量は多くなる。その熱
移動が多くなり過ぎると、その近傍のステーブ温度の測
定値は高温となることが知られている。このことを融着
帯形状に関連付けて言えば、シャフト部ステーブ温度の
測定値が高温になった場合、鉱石類の軟化融着開始部位
は上方に移動することと、融着帯外部形状LGは炉壁に近
づいていることが推定される。またボッシュ部ステーブ
温度の測定値が低温になった場合、融着帯根部LKがその
近傍に位置していることが推定できる。経験的にシャフ
ト部ステーブ温度が高温であればボッシュ部ステーブ温
度は極端に低下するケースはなく、逆にシャフト部ステ
ーブ温度が低温であればボッシュ部ステーブ温度は低下
するケースが多いということを見出している。この新知
見を生かして、現状の融着帯形状またはそれとその変化
動向を判定する。即ち、シャフト部ステーブ温度が高温
でボッシュ部ステーブ温度は低温の場合、融着帯の中央
から上方部は炉壁側に近づいており、融着帯根部LK位置
はボッシュ部Bに位置している。従って、融着帯形状は
第4図(f)に示す「頭熱足寒型」と判定できる。また
融着帯形状の変化動向の判定はステーブ温度計TS,TBの
設置部位の位置関係及び測定値の時系列動向、つまり過
去の測定値と現状の測定値のレベル差を算出して行う。
この場合、例えば、ステーブ温度計TS,TBの設置部位の
位置関係により説明すると、シャフト部ステーブ温度は
高温のため鉱石類の加熱状態が良く、融着帯は上方に移
動する方向にあり、当然であるが融着帯根部位置も上方
に移動する方向にある。従って、融着帯形状の変化動向
は第4図(f)に示す「頭熱足寒型」から第4図(c)
に示す「頭熱足熱型」への変化と判定される。第4図
(c),(f)に示す通り、融着帯形状の変化動向は第
4図(a)に示す目標融着帯形状(管理型ともいう)と
かなりの「ズレ」があることが判る。この判定結果に基
づいて、操作条件としては炉体保護、炉体放散熱を抑制
すること等が必要であり、炉上部から原燃料をバッチ的
に装入する際に粒径の比較的大きな(通気性の良い)コ
ークスの方を炉中心側に堆積させる操業操作(以下単に
コークス蹴り比率増と称す)を選択し、過去の操作内容
や操作モードを考慮して実行タイミングを決定する。そ
して、オペレータへの表示を行い、その操作内容に従い
高炉を操業することが出来る。As part 1 of the blast furnace operation technology that combines the above findings, the stave temperature is measured by the stave thermometer groups T S and T B provided on the blast furnace wall, and representative values at multiple points in the height direction are calculated. The determination based on the representative value or a combination of the representative value and its time series trend will be described. As is well known, the cohesive zone of ore in the blast furnace has a very low porosity and impedes the passage of gas in the furnace, so that the gas in the furnace selectively flows laterally through the slit coke layer and heats the furnace wall. The amount of movement increases. It is known that if the amount of heat transfer increases too much, the measured value of the stave temperature in the vicinity thereof becomes high. Speaking this in relation to the cohesive zone shape, when the measured value of the shaft stave temperature becomes high, the softening fusion start site of the ores moves upward, and the cohesive zone external shape L G Is estimated to be approaching the furnace wall. Moreover, when the measured value of the Bosch stave temperature becomes low, it can be estimated that the cohesive zone root L K is located in the vicinity thereof. It has been empirically found that when the shaft stave temperature is high, there is no case where the Bosch stave temperature drops extremely, and conversely, when the shaft stave temperature is low, there are many cases where the Bosch stave temperature drops. ing. Utilizing this new knowledge, the present cohesive zone shape or it and its change trend are judged. That is, when the shaft portion stave temperature is high and the Bosch portion stave temperature is low, the upper part from the center of the cohesive zone is closer to the furnace wall side, and the cohesive zone root L K position is located at the Bosch portion B. There is. Therefore, the shape of the cohesive zone can be determined to be "hot head cold type" shown in FIG. 4 (f). In addition, the change trend of the cohesive zone shape is determined by calculating the positional relationship between the installation locations of the stave thermometers T S and T B and the time series trend of the measured values, that is, the level difference between the past measured value and the present measured value. To do.
In this case, for example, the positional relationship between the installation positions of the stave thermometers T S and T B will be explained. Since the shaft part stave temperature is high, the heating condition of the ores is good, and the cohesive zone is in the upward moving direction. Of course, the cohesive zone root position is also in the direction of moving upward. Therefore, the trend of changes in the shape of the cohesive zone is shown in Fig. 4 (f) from "head heat foot cold type" to Fig. 4 (c).
It is judged to be a change to the "head heat foot heat type" shown in. As shown in FIGS. 4 (c) and 4 (f), the change trend of the cohesive zone shape has a considerable “deviation” from the target cohesive zone shape (also referred to as a management type) shown in FIG. 4 (a). I understand. Based on this determination result, it is necessary to protect the furnace body, suppress the heat dissipated in the furnace body, and the like as operating conditions, and when the raw fuel is charged in batches from the upper part of the furnace, the particle size is relatively large ( Select an operation operation (hereinafter simply referred to as increasing coke kick ratio) in which coke having better air permeability is deposited on the center side of the furnace, and determine the execution timing in consideration of past operation content and operation mode. Then, a message is displayed to the operator, and the blast furnace can be operated according to the contents of the operation.
尚、過去の操作内容や操業モードを考慮して操作条件の
操作量や実行タイミングを最終決定するのは、表示後の
オペレータの判断業務としてもよい。The final decision of the operation amount and the execution timing of the operation condition in consideration of the past operation content and operation mode may be performed by the operator after the display.
前記の融着帯形状と関係の深い測定値の内、第2は高炉
の高さ方向の炉内圧力値であって、その圧力値は高炉の
ほぼ同じ高さの円周方向の平均値を用いて、高炉高さ方
向の通気抵抗指数を算出し、この算出通気抵抗指数と、
前記の融着帯形状区分パターンとの兼ね合いより決めら
れ、その区分が上下の2区分の場合には、上部、中部お
よび下部の炉内圧力値を用いて、上部および下部での通
気抵抗指数を算出して使用する。そして、この通気抵抗
指数は、前記第1の炉内ステーブ温度と組み合わせて使
用すると融着帯形状区分の選判定および/または融着帯
形状区分間の変化動向の判定の精度が向上することが確
認された。つまり、高炉炉壁の上部、中部及び羽口に設
けた圧力計PS1,PS2,PHで各部位の圧力を測定し、その測
定値から炉上部及び炉下部の通気抵抗指数を計算し、そ
の通気抵抗指数の現状値またはそれとその時系列動向の
組合せからの判定について説明する。経験的に炉上部の
通気抵抗指数の値が大きいと炉上部近傍のシャフト圧
力、ステーブ温度の測定値が大きく変動し、逆に、通気
抵抗指数の値が小さいとシャフト圧力、ステーブ温度の
測定値は安定し、しかも低めになっている。一方、炉下
部においてはその通気抵抗指数の値が大きいと炉中部近
傍のシャフト圧力の測定値は低めで安定し、炉下部のス
テーブ温度の測定値は低温になっており、また羽口の圧
力の測定値は高めでやや変動が大きくなっている。逆
に、通気抵抗指数の値が小さいと、特に炉下部、とりわ
けボッシュ部のステーブ温度の測定値は高温になってい
るケースが多いということを見出している。この新知見
を生かして、現状の融着帯形状またはそれとその変化動
向を判定する。即ち、炉上部の通気抵抗指数の値が大き
く、炉下部の通気抵抗指数の値も大きい場合、融着帯の
中央から上方部は炉壁側に近づいており、融着帯根部LK
位置はボッシュ部B近傍に位置している。従って融着帯
形状は第4図(f)に示す「頭熱足寒型」と判定でき
る。また融着帯形状の変化動向の判定は測定値の時系列
動向、即ち、過去の測定値と現状の測定値のレベル差を
算出して行う。この場合、炉上部の通気抵抗指数のその
レベル差は「無く」、炉下部の通気抵抗指数のそのレベ
ル差は「低下」しているとすれば、融着帯形状の変化動
向は現状の融着帯形状の「頭熱足寒型」から「頭熱足熱
型」への変化が推定される。第4図(c),(f)に示
す通り、融着帯形状の変化動向は第4図(a)に示す目
標融着帯形状とかなりの「ズレ」があることが判る。こ
の選定結果に、前記その1のステーブ温度による選定結
果を組み合わせた総合判定結果に基づいて、操作内容は
炉体保護、炉体放散熱抑制等の観点から「コークス蹴り
比率増」を選択し、過去の操作内容や操業モードを考慮
して実行タイミングを決定する。そして、オペレータへ
の表示を行い、その操作内容に従い高炉を操業すること
が出来る。Of the measurement values deeply related to the shape of the cohesive zone, the second is the pressure value in the furnace in the height direction of the blast furnace, and the pressure value is the average value in the circumferential direction at almost the same height of the blast furnace. Using, calculate the ventilation resistance index in the height direction of the blast furnace, and this calculated ventilation resistance index,
It is determined in consideration of the above-mentioned fusion zone shape division pattern, and when the division is the upper and lower two divisions, the ventilation resistance index in the upper and lower portions is determined by using the furnace pressure values in the upper, middle and lower portions. Calculate and use. When this ventilation resistance index is used in combination with the first in-furnace stave temperature, the accuracy of the selection determination of the cohesive zone shape sections and / or the determination of the change trend between the cohesive zone shape sections can be improved. confirmed. That is, the pressure of each part is measured with the pressure gauges P S1 , P S2 , and P H provided on the upper, middle, and tuyere of the blast furnace wall, and the ventilation resistance index of the upper and lower parts of the furnace is calculated from the measured values. The determination based on the current value of the ventilation resistance index or a combination of the current value and the time series trend will be described. Empirically, if the value of the ventilation resistance index in the upper part of the furnace is large, the measured values of the shaft pressure and stave temperature near the upper part of the furnace fluctuate greatly, and conversely, if the value of the ventilation resistance index is small, the measured values of the shaft pressure and stave temperature. Is stable and low. On the other hand, in the lower part of the furnace, if the value of the ventilation resistance index is large, the measured value of the shaft pressure near the middle part of the furnace is low and stable, the measured value of the stave temperature of the lower part of the furnace is low, and the pressure of the tuyere The measured value of is higher and the fluctuation is a little larger. On the contrary, it has been found that when the value of the ventilation resistance index is small, the measured value of the stave temperature particularly in the lower part of the furnace, especially in the Bosch part, is often high. Utilizing this new knowledge, the present cohesive zone shape or it and its change trend are judged. That is, when the value of the ventilation resistance index of the upper part of the furnace is large and the value of the ventilation resistance index of the lower part of the furnace is also large, the upper part from the center of the cohesive zone is closer to the furnace wall side, and the cohesive zone root part L K
The position is near the Bosch portion B. Therefore, the shape of the cohesive zone can be determined to be "hot head cold type" shown in FIG. 4 (f). The change trend of the cohesive zone shape is determined by calculating the time series trend of the measured values, that is, the level difference between the past measured value and the present measured value. In this case, if the level difference in the ventilation resistance index in the upper part of the furnace is "absent" and the difference in the level in the ventilation resistance index in the lower part of the furnace is "decreased", the change trend of the cohesive zone shape is It is estimated that the banding shape changes from "head heat foot cold type" to "head heat foot heat type". As shown in FIGS. 4 (c) and 4 (f), it is understood that the change trend of the cohesive zone shape has a considerable “deviation” from the target cohesive zone shape shown in FIG. 4 (a). Based on the comprehensive determination result obtained by combining the selection result based on the stave temperature of the No. 1 with the selection result, the operation content is “increasing the coke kick ratio” from the viewpoint of furnace body protection, furnace body heat dissipation suppression, etc. The execution timing is determined in consideration of past operation contents and operation modes. Then, a message is displayed to the operator, and the blast furnace can be operated according to the contents of the operation.
さて、前記の融着帯形状と関係の深い測定値の内、第3
図は測定器としてのゾンデによる炉内ガス成分(COとCO
2)分析値および/またはガスまたは原料の温度の炉内
半径方向分布測定値である。その半径方向測定値は、前
記の融着帯形状区分との兼合いから少なくとも3分割す
べきであり、そして、ゾンデを用いて炉内に挿入しなけ
ればならないことからその測定間隔が短かくできないこ
とおよび半径方向のずれがある場合にはそれが外乱にな
ることから前記の炉内圧力値と同様に、この測定値から
の融着帯形状の判定は炉内ステーブ温度による融着帯形
状の選定結果と組み合わせて使用されて操作条件を選択
し、過去の操作内容等を考慮して実行タイミングを決定
する。また、その実行タイミングの決定はオペレータに
判断させるようにしてもよい。By the way, among the measured values deeply related to the shape of the cohesive zone, the third
The figure shows the gas components (CO and CO
2 ) Analytical value and / or measured value of gas or raw material temperature distribution in the furnace in the radial direction. The measured value in the radial direction should be divided into at least 3 in consideration of the above-mentioned cohesive zone shape section, and the measurement interval cannot be shortened because it must be inserted into the furnace by using a sonde. If there is a deviation in the radial direction and it becomes a disturbance, similar to the pressure value in the furnace described above, the determination of the cohesive zone shape from this measurement value It is used in combination with the selection result to select an operation condition, and the execution timing is determined in consideration of past operation contents and the like. The operator may be allowed to determine the execution timing.
前記のゾンデは、高炉炉頂部の炉頂ゾンデZT、シャフト
部の上部、中部および下部のシャフトゾンデZSそして炉
腹部の炉腹ゾンデ等である。The above-mentioned sondes are a furnace top sonde Z T at the top of the blast furnace, a shaft sonde Z S at the upper, middle and lower parts of the shaft, and a belly sonde at the furnace belly.
よって、その3として、シャフトゾンデZSの半径方向測
定値(CO,CO2または温度でも良い)を半径方向で少なく
とも3分割して、その各分割域の代表値またはその代表
値とその時系列動向の組合せからの判定について説明す
る。ガス成分値のCO,CO2からCOガス利用率(以後、ηCO
と呼ぶ)を算出し、その値を用いる。従来の知見として
融着帯全体の位置が低い場合は塊状帯領域Yが拡大する
ためガスと装入物の接触時間が増加し、高炉全体のηCO
が向上することが判っている。経験的にシャフトゾンデ
ZSの半径方向のηCO分布から炉半径方向の中心近傍のη
COが高く、周辺近傍のηCOが低い場合、ボッシュ部Bの
ステーブ温度の測定値は高温であり、また炉半径方向の
中心近傍のηCOが低く、周辺近傍のηCOが極度に低い場
合、シャフト部S、ボッシュ部Bのステーブ温度の測定
値は共に高温を示すケースが多いことを見出している。
この新知見を生かして、現状の融着帯形状またはそれと
その変化動向を判定する。炉半径方向の周辺近傍のηCO
が低く、中心近傍のηCOが高い場合、融着帯の中央から
下方部は炉壁側に近づいており、融着帯の上方部は炉壁
から遠ざかっている。従って、現状の融着帯形状は第4
図(d)に示す「頭寒足熱型」と判定できる。また融着
帯形状の変化動向の推定は過去の測定値と現状の測定値
のレベル差を算出して行う。この場合、炉半径方向の中
央近傍のηCOのレベル差が「低下」し、周辺近傍のηCO
レベル差は「無い」とすれば、融着帯形状の変化動向は
形状の融着帯形状の「頭寒足熱型」から「頭熱足熱型」
への変化が推定される。第4図(c)に示す通り、融着
帯形状の変化動向は目標融着帯形状とかなりの「ズレ」
があることが判る。この判定結果に前記その1またはそ
の2の判定結果を組み合わせた総合判定結果に基づい
て、操作内容は炉体保護、炉体放散熱抑制等の観点から
「コークス蹴り比率増」を選択し、前記その2と同様に
実行タイミングを決定する。そして、オペレータへの表
示を行い、その操作内容に従い高炉を操業することが出
来る。Therefore, as part 3, the radial direction measurement value (CO, CO 2 or temperature) of the shaft sonde Z S should be divided into at least three parts in the radial direction, and the representative value of each divided area or its representative value and its time series trend. The determination based on the combination will be described. From the gas component values CO and CO 2 , the CO gas utilization rate (hereinafter ηCO
Call) and use that value. As a conventional knowledge, when the position of the entire cohesive zone is low, the lumpy zone region Y expands, so that the contact time of the gas and the charge increases, and the ηCO of the entire blast furnace increases.
Is known to improve. Empirically shaft probe
From the η CO distribution in the radial direction of Z S , η near the center of the furnace in the radial direction
When CO is high and ηCO near the periphery is low, the measured stave temperature in the Bosch part B is high, and when ηCO near the center in the radial direction of the furnace is low and ηCO near the periphery is extremely low, the shaft part It has been found that in many cases, the measured values of the stave temperature of S and the Bosch portion B both show high temperatures.
Utilizing this new knowledge, the present cohesive zone shape or it and its change trend are judged. ΗCO near the periphery in the furnace radial direction
Is low and ηCO near the center is high, the lower part from the center of the cohesive zone is closer to the furnace wall side, and the upper part of the cohesive zone is far from the furnace wall. Therefore, the present cohesive zone shape is the fourth
It can be determined to be a "head cold foot type" shown in FIG. Further, the change trend of the cohesive zone shape is estimated by calculating the level difference between the past measured value and the present measured value. In this case, the level difference of ηCO near the center in the furnace radial direction “decreases”, and ηCO near the periphery is reduced.
If there is no level difference, the change trend of the cohesive zone shape is from the cohesive zone shape of "head cold foot thermal type" to "head hot foot thermal type"
Change is estimated. As shown in FIG. 4 (c), the tendency of the change in the cohesive zone shape is a considerable “deviation” from the target cohesive zone shape.
I know that there is. Based on the comprehensive determination result obtained by combining the determination result of the 1 or 2 with the determination result, the operation content is “increasing the coke kick ratio” from the viewpoint of protection of the furnace body, suppression of heat dissipation of the furnace body, etc. The execution timing is determined in the same manner as the second case. Then, a message is displayed to the operator, and the blast furnace can be operated according to the contents of the operation.
さて、第4に装入原燃料情報の中で、特に焼結鉱粒度と
コークス粒度の値は現在装入された粒度の変化した原料
が融着帯形状の位置に近づくにつれて、その形状の変化
動向に大きく影響してくることを確認した。従って、そ
れらの粒度測定値から融着帯形状区分の変化動向を判定
し、それに、前記のその1ないしその3の判定結果を組
み合わせて総合判定結果を求め、その総合判定結果より
操作条件を選択し、前記その2と同様に実行タイミング
を決定する。Now, fourthly, in the charged raw fuel information, in particular, the values of the sinter particle size and the coke particle size change as the charged raw material whose particle size changes approaches the position of the cohesive zone shape. It was confirmed that it would greatly influence the trend. Therefore, the change trend of the cohesive zone shape classification is judged from those particle size measurement values, and the judgment results of the above 1 to 3 are combined to obtain the comprehensive judgment result, and the operation condition is selected from the comprehensive judgment result. Then, the execution timing is determined in the same manner as the above-mentioned No. 2.
つまり、焼結鉱粒度とコークス粒度の測定値からそれぞ
れの平均粒径を求め、その平均粒径の組合せから判定し
た粒径状況値からの判定について説明する。経験的にそ
の粒径状況値とシャフト部S及びボッシュ部Bのステー
ブ温度の測定値において正相関の関係等を得ている。こ
の新知見を生かして融着帯の変化動向を推定する。例え
ば、この粒径状況値が基準値よりも高い場合、ステーブ
温度の測定値はシャフト部S及びボッシュ部B共に高温
動向になることが多く、融着帯の外部形状LGは炉壁側に
近づいてくることが推定される。また高炉全体のηCOは
変動が大きくなり、レベルはアップ傾向を示すことが多
く、鉱石の炉中間、中心近傍への流れ込み動向が推定さ
れる。また粒径状況値が基準値よりも低い場合、ステー
ブ温度の測定値はシャフト部及びボッシュ部共に低温動
向になることが多く、融着帯の外部形状LGは炉壁より遠
ざかってくること、融着帯の根部LK位置は下方に移動し
ボッシュ部B近傍に位置していることが推定される。ま
た高炉全体のηCOは変動が小さくなり、レベルはダウン
傾向を示すことが多く、鉱石は炉周辺近傍に堆積し、炉
中間、中心近傍への流れ込みの減少動向が推定される。
このような考え方で粒径状況値を基準内、上限外れ、下
限外れに区分し、予め「鉱石の炉中間、中心近傍への流
れ込み良好」「鉱石の炉中間、中心近傍への流れ込み不
良」「基準内」の3段階にパターン化して置く。操作内
容等はその2、その3との判定結果を組合わせによる総
合判定により選択し、その2と同様に実行タイミングを
決定するようにしている。That is, a description will be given of the determination based on the particle size status value obtained by obtaining the respective average particle sizes from the measured values of the sinter particle size and the coke particle size and determining the average particle size combination. Empirically, the particle size condition value and the measured values of the stave temperature of the shaft portion S and the Bosch portion B have a positive correlation. Using this new knowledge, we will estimate the trend of changes in the cohesive zone. For example, if the particle size status value is higher than the reference value, the measured value of the stave temperature is often made to the shaft portion S and the Bosch part B together hot trends, external shape L G of the cohesive zone in the furnace wall side It is estimated that it will approach. Moreover, the ηCO of the entire blast furnace tends to fluctuate greatly, and the level tends to increase, and it is estimated that the flow of ore into the middle and near the center of the furnace. Also, if the particle size situation value is lower than the reference value, the measured value of the stave temperature tends to be a low temperature trend in both the shaft portion and the Bosch portion, and the external shape L G of the cohesive zone is far from the furnace wall, It is estimated that the root L K position of the cohesive zone moves downward and is located near the Bosch portion B. In addition, the ηCO of the entire blast furnace has small fluctuations, and the level tends to be down, and it is estimated that the ore deposits in the vicinity of the furnace and the inflow to the middle of the furnace and the vicinity of the center decrease.
Based on this idea, the particle size situation value is classified into the standard, out of the upper limit, and out of the lower limit, and "previously good flow of ore into the middle of the furnace and near the center""premature failure of flow of ore into the middle of the furnace and near the center" Put it in a pattern in three stages of "within the standard". The operation contents and the like are selected by the comprehensive judgment by combining the judgment results of No. 2 and No. 3, and the execution timing is decided similarly to No. 2.
更に、その1、その2およびその3の組合せおよびその
組合せに更にその4を組合せた総合組合せもある。Further, there is also a total combination in which the combination of 1, 2, and 3 and the combination thereof is further combined with 4.
以上の融着帯形状の判定および/または融着帯形状区分
間の変化動向の判定に関する技術を整理すると、第2図
のようになる。その判定技術は左から右に流れており、
まず左の測定値から信号処理をして中間情報に変換し、
その中間情報から前記の判定を行い、その判定結果を組
み合わせて判断情報による総合判定を行うものである。
ただし、原燃料の粒径なる測定値は、融着帯形状区分間
の変化動向しか判定できないので、その2およびその5
の判定に組み合わせて総合判定を行い、その4を得る。
その5はステーブ温度による判定、炉内圧力による判定
とゾンデ情報による判定を組み合わせた総合判定であ
る。FIG. 2 is a summary of the above-mentioned techniques for determining the cohesive zone shape and / or determining the change trend between the cohesive zone shape sections. The judgment technology flows from left to right,
First, signal processing is performed from the measurement value on the left to convert it to intermediate information,
The above determination is performed from the intermediate information, and the determination results are combined to make a comprehensive determination based on the determination information.
However, the measured value of the particle size of the raw fuel can be determined only by the change trend between the cohesive zone shape sections, so Part 2 and Part 5
Combined with the judgment of No.4, the total judgment is made and 4 is obtained.
The fifth is a comprehensive judgment that combines judgment based on stave temperature, judgment based on furnace pressure and judgment based on sonde information.
そして、第1図は本発明のフローチャート図であり、A
〜Fまでは第2図の判定技術なので説明の重複は避けて
省略する。Fは第1判定CとDに第2以降の判定Eを組
み合わせて総合判定Fを決定する手段である。具体的に
は、各判定間に重み付け特性を用いて総合化している。
一例として、Cが「頭熱足熱型」でDが「頭熱足熱型の
継続」であり、Eが現状が「頭熱足寒型」で動向が「頭
熱足寒型→頭熱型」である場合、今重み付け特性を均等
とすると、Fの現状は頭部は頭熱で等しく足部は足熱と
足寒を平均して「頭熱型」になり、動向は、継続と足熱
増加を平均して「継続」とし、総合判定として「頭熱型
の継続」とする。また重み付け特性を変更すれば、当然
総合判定も変化するものである。Gは、Fの総合判定に
基づいて例えば予め定められたテーブルから読み出して
くる高炉操業のための操作条件(またや操作内容ともい
う)である。Iは、Gの操作条件の実行タイミングを高
炉の自律特性に基づいて決定し、更に操業モード等をも
考慮して、その決定を補正して操作条件を最終決定する
ものである。JはそのIの最終結果をオペレータに表示
して、オペレータが高炉を操業する基本情報として提供
するものであり、オペレータは更に他の情報をも考慮し
て実行する操作内容およびタイミングを決定し、実行す
るのである。また他の情報をも取り込んだり、他の情報
が重要情報でなくなった場合には、オペレータを介さず
高炉の自動操業とすることもできる。この場合、操作端
の範囲を限定して実行するこも有力な一方法である。FIG. 1 is a flow chart of the present invention.
Since the processes up to F are the determination techniques shown in FIG. 2, duplicate description will be avoided and omitted. F is means for determining the overall judgment F by combining the first judgment C and D with the second and subsequent judgments E. Specifically, the judgments are integrated by using weighting characteristics.
As an example, C is "head heat foot heat type", D is "head heat foot heat type continuation", E is "head heat foot cold type", trend is "head heat foot cold type → head heat" If the weighting characteristics are equal, the present condition of F is that head is equal to head heat and foot equals foot heat and foot cold to become “head heat type”. The increase in foot heat is averaged as "Continued" and the overall judgment is "Continued head heat type". Further, if the weighting characteristics are changed, the comprehensive judgment naturally changes. G is an operation condition (also referred to as operation content) for blast furnace operation which is read from, for example, a predetermined table based on the comprehensive determination of F. In I, the execution timing of the G operating condition is determined based on the autonomous characteristics of the blast furnace, and the operating condition is also taken into consideration to correct the determination and finally determine the operating condition. J displays the final result of I to the operator and provides it as basic information for the operator to operate the blast furnace, and the operator further considers other information to determine the operation content and timing to be executed, Do it. In addition, other information can also be taken in, and if the other information is no longer important, the blast furnace can be automatically operated without an operator. In this case, limiting the range of the operation end is also an effective method.
又、高炉の操作条件としてはコークス蹴り比率の変更を
行う場合について説明したが、本発明はこれに限るもの
ではなく、炉上部から原燃料をバッチ的に装入する際
に、粒径の比較的小さな(通気性の悪い)鉱石の炉半径
方向の分布を調整する「鉱石蹴り比率の変更」、一度に
装入するコークス量の増減により装入物の炉半径方向の
分布を調整する「コークスベースの調整」、通気性を加
減するための「炉頂圧力の調整」、送通気性に関連する
風量や送風湿分などの「送風条件の調整」、装入物の落
下軌跡を変えることにより鉱石とコークスの炉内分布を
変えることになる「装入物ストックライン(表面レベ
ル)の調整」、鉱石とコークスをバッチ的に装入する際
の装入順番(コークス・コークス・鉱石・鉱石の繰り返
しなど)を変えることにより鉱石とコークスの炉内分布
を変えることになる「装入モードの調整」などを、単独
又は組合せて行ってもよい。Further, as the operating condition of the blast furnace, the case where the coke kick ratio is changed has been described, but the present invention is not limited to this, and when the raw fuel is charged batchwise from the upper part of the furnace, the particle size comparison is performed. "Coke ratio" that adjusts the distribution of ore of relatively small (poor air permeability) in the furnace radial direction, and "Coke that adjusts the distribution of charge in the furnace radial direction by increasing or decreasing the amount of coke charged at one time" By adjusting the "base", "adjusting the furnace top pressure" to adjust the ventilation, "adjusting the ventilation conditions" such as air volume and air humidity related to the ventilation, and changing the falling trajectory of the charge. "Adjustment of charge stock line (surface level)" that will change the distribution of ore and coke in the furnace, charging order when charging ore and coke in batch (coke, coke, ore, ore Changing) And more will change the ore and furnace distribution of coke "the charging mode adjustment" may be carried out alone or in combination.
更に、以上の操業方法を具体化する手段としては、計算
機、プログラマブルシーケンサーや制御用マイクロコン
ピュータを使用するのが適切であり、その中にコンピュ
ータ言語つまりFORTRANやPL−1の高級言語にてプログ
ラムするものおよびエキスパートシステムを導入し、前
記の総合判断ルールを知識ベースとして作成して推論判
断させるもの等がある。Further, as means for embodying the above operating method, it is appropriate to use a computer, a programmable sequencer or a control microcomputer, and program in a computer language, that is, FORTRAN or PL-1 high-level language. There is a system in which a system and an expert system are introduced and the above-mentioned comprehensive judgment rule is created as a knowledge base to make inference judgment.
実施例その1として、高炉炉壁の円周方向及び高さ方向
に設けたステーブ温度計TS,TBによりステーブ温度を測
定し、高さ方向におけるシャフト部SとボッシュBの2
点の代表値を算出し、その代表値から融着帯形状を選定
する実施例を表1に示す。複数のステーブ温度の測定値
からシャフト部測定値とボッシュ部測定値を代表値とし
て用い、現状の融着帯形状を判定する。この際の目標融
着帯のステーブ温度レベル判定基準値をシャフト部は上
限値250℃、下限値150℃とし、ボッシュ部は上限値110
℃、下限値60℃とする。As Example 1, the stave temperature was measured by stave thermometers T S and T B provided in the circumferential direction and the height direction of the blast furnace wall, and the shaft portion S and the Bosch B in the height direction were measured.
Table 1 shows an example of calculating the representative value of the points and selecting the cohesive zone shape from the representative value. From the measured values of the plurality of stave temperatures, the measured value of the shaft portion and the measured value of the Bosch portion are used as the representative values to determine the current cohesive zone shape. At this time, the standard value of the stave temperature level of the target cohesive zone is set to the upper limit of 250 ° C and the lower limit of 150 ° C for the shaft and the upper limit of 110 for the Bosch part.
℃, lower limit 60 ℃.
シャフト部の現状操業実績値が260℃、ボッシュ部の現
状操業実績値が120℃であり、レベル判定結果は共に
「上限外れ」つまり、目標融着帯のステーブ温度以上で
ある。従って、前記予め区分している融着帯形状の中か
ら現状の融着帯形状として第4図(c)に示す「頭熱足
熱型」を選定する。操作内容は前記予め融着帯形状の
「ズレ」特性により設定している操作内容から「頭熱足
熱型」と目標融着帯形状の「ズレ」特性、即ち、炉体保
護、炉体放散熱抑制等の観点から「コークス蹴り比率7
%増」を選択する。これらの判定結果をオペレータに表
示し、その操作内容に従い高炉の操業を行っている。必
要に応じて操作内容の過去のデータを考慮して操作内容
の最終決定まで含めてもよいし、それをオペレータにさ
せてもよい。The current operating performance value of the shaft portion is 260 ° C., the current operating performance value of the Bosch portion is 120 ° C., and the level determination results are both “out of upper limit”, that is, the stave temperature of the target cohesive zone or higher. Therefore, the "head heat foot heat type" shown in FIG. 4 (c) is selected as the current shape of the cohesive zone from among the previously classified cohesive zone shapes. The operation content is set in advance according to the "deviation" characteristic of the cohesive zone shape from the operation content "head heat foot thermal type" and the "deviation" characteristic of the target cohesive zone shape, that is, furnace body protection, furnace body release. “Coke kick ratio 7
% Increase ”. The judgment results are displayed to the operator, and the blast furnace is operated according to the contents of the operation. If necessary, the past determination of the operation content may be included in consideration of past data of the operation content, or the operator may be allowed to include it.
実施例その2として、高炉炉壁の上部、中部及び羽口に
設けた圧力計PS1,PS2,PHで炉内圧力を測定し、その測定
値から炉上部及び炉下部の通気抵抗指数を計算し、その
通気抵抗指数の現状値の判定結果を実施例その1の判定
結果と組合せた総合判定結果から融着帯形状を選定する
実施例を表2に示す。表2に示す如く、炉上部の通気抵
抗指数と炉下部の通気抵抗指数を用い、現状の融着帯形
状を判定する。目標融着帯形状の通気抵抗指数のレベル
判定基準値を炉上部の通気抵抗指数は上限0.45、下限値
0.30とし、炉下部の通気抵抗指数は上限値1.70、下限値
1.40とする。As an example thereof 2, the upper portion of the blast furnace wall, to measure the furnace pressure at the pressure gauge P S1 provided in the central and tuyere, P S2, P H, the ventilation resistance index of the furnace top and lower part of the furnace from the measured value Table 2 shows an example in which the cohesive zone shape is selected from the comprehensive determination result obtained by calculating the above-mentioned determination result of Example 1 and the determination result of the present value of the ventilation resistance index. As shown in Table 2, the current cohesive zone shape is determined using the ventilation resistance index in the upper part of the furnace and the ventilation resistance index in the lower part of the furnace. The level judgment reference value of the target cohesive zone ventilation resistance index is the upper limit of the ventilation resistance index of the furnace upper part 0.45, the lower limit value
0.30, the ventilation resistance index of the lower part of the furnace is 1.70 upper limit, lower limit
Set to 1.40.
先ず、高炉上部の通気抵抗指数の現状値が0.47、炉下部
の通気抵抗指数の現状値が1.80であり、レベル判定結果
は共に「上限外れ」である。従って、前記予め区分して
いる融着帯形状の中から現状の融着帯形状として「頭熱
足寒型」(第4図(f))と判定する。First, the current value of the ventilation resistance index in the upper part of the blast furnace is 0.47, the current value of the ventilation resistance index in the lower part of the furnace is 1.80, and the level determination results are both "outside the upper limit". Therefore, it is determined that the current cohesive zone shape is “head hot-foot cold type” (FIG. 4 (f)) from among the previously classified cohesive zone shapes.
更に、この判定結果と実施例その1の判定結果を組み合
わせて、予め設定した重み付け特性による総合判定によ
り融着帯形状の区分の中から合致するものとして第4図
(b)に示す「頭熱型」を判定する。Furthermore, by combining this determination result with the determination result of Example 1, the overall determination based on the preset weighting characteristics indicates that the cohesive zone shapes are matched and the "head heat" shown in FIG. Type ".
前記予め融着帯形状の「ズレ」特性から設定している操
作内容は「頭熱型」と目標融着帯形状の「ズレ」特性、
即ち、炉上部ステーブ温度高温化防止等の観点からコー
クス蹴り比率3%増を選択する。これら、判定結果をオ
ペレータに表示し、その操作内容に従い高炉の操業を行
っている。The operation content set in advance from the "deviation" characteristic of the cohesive zone shape is "head heat type" and the "deviation" characteristic of the target cohesive zone shape,
That is, the coke kicking ratio is increased by 3% from the viewpoint of preventing the furnace upper stave temperature from increasing. These judgment results are displayed to the operator, and the blast furnace is operated according to the contents of the operation.
実施例その3として、シャフトゾンデZSの半径方向測定
値(CO,CO2)を半径方向で少なくとも3分割して、その
各分割域の代表値の判定結果から推定する実施例を表3
に示す。シャフトゾンデZSにより炉内ガス成分中のCO,C
O2量を高炉半径方向に8点測定し、この測定値を高炉径
方向、つまり、炉周辺近傍、炉中間近傍、炉中心近傍に
3分割し、それぞれの代表測定値からηCOを算定し、こ
の算定ηCO値で現状の融着帯形状を判定する。この際の
目標融着帯のηCOレベル判定基準値は炉周辺近傍を上限
値52%、下限値45%とし、炉中間近傍を上限値54%、下
限値50%とし、炉中心近傍を上限値20%、下限値5%と
する。As Example 3, an example in which the radial direction measurement value (CO, CO 2 ) of the shaft sonde Z S is divided into at least three in the radial direction and estimation is performed from the determination result of the representative value of each divided area is shown in Table 3
Shown in. CO and C in the gas components in the furnace by the shaft probe Z S
The amount of O 2 was measured at 8 points in the radial direction of the blast furnace, and the measured value was divided into 3 in the blast furnace radial direction, that is, near the furnace, near the middle of the furnace, and near the center of the furnace, and ηCO was calculated from the representative measured values of each. The present cohesive zone shape is judged by this calculated ηCO value. At this time, the reference values for the ηCO level of the target cohesive zone are 52% upper limit and 45% lower limit near the furnace, 54% upper limit and 50% lower limit in the middle of the furnace, and upper limit near the center of the furnace. 20% and lower limit 5%.
先ず、炉周辺近傍の現状値が50%でレベル判定結果は
「基準内」、炉中間近傍の現状値が48%でレベル判定
は、「下限外れ」、炉中心近傍の現状値が3%でレベル
判定結果は「下限外れ」である。従って、前記予め区分
している融着帯形状の中から現状の融着帯形状として第
4図(b)に示す「頭熱型」(第4図(g))を選定す
る。更に、この判定結果と実施例その2の総合判定結果
を組合わせて、重み付け特性による総合判定により、融
着帯形状区分の中から合致するものとして「頭熱型」を
判定する。更に、前記予め融着帯形状の「ズレ」特性か
ら設定している操作内容は融着帯形状の「頭熱型」と目
標融着帯形状の「ズレ」特性、即ち、炉上部ステーブ温
度高温化防止の観点から「コークス蹴り比率3%増」を
選択する。この選択に加えて過去の操作内容および操業
モードを考慮して「静観」を最終判定し、その判定結果
をオペレータに表示し、その操作内容に従い高炉の操業
を行っている。First, the current value in the vicinity of the furnace is 50% and the level judgment result is “within the standard”. The current value in the middle of the furnace is 48% and the level judgment is “out of the lower limit”, and the current value in the vicinity of the furnace center is 3%. The level determination result is “out of lower limit”. Therefore, the "head-heat type" (Fig. 4 (g)) shown in Fig. 4 (b) is selected as the present cohesive band shape from the previously divided cohesive band shapes. Furthermore, by combining this determination result and the overall determination result of the second embodiment, the "head heat type" is determined as a match from the cohesive zone shape sections by the overall determination based on the weighting characteristics. Further, the operation content preset from the "deviation" characteristic of the cohesive zone shape is "head heat type" of the cohesive zone shape and "deviation" characteristic of the target cohesive zone shape, that is, the furnace upper stave temperature high temperature. Select "coke kick ratio increase by 3%" from the viewpoint of preventing liquefaction. In addition to this selection, “quiet watching” is finally determined in consideration of past operation content and operation mode, the determination result is displayed to the operator, and the operation of the blast furnace is performed according to the operation content.
実施例その4として、高炉炉壁のステーブ温度を測定
し、高さ方向及び円周方向の複数点の代表値を算出し、
その代表値及びその代表値の時系列動向の組合せから判
定する実施例を表4に示す。表4に示す如く、ステーブ
温度の測定値をシャフト部測定値とボッシュ部測定値を
代表値として用い、現状の融着帯形状、現状値と過去値
のレベル差で融着帯形状の変化動向を判定する。目標融
着帯のステーブ温度レベル判定基準値をシャフト部は上
限値250℃下限値150℃とし、ボッシュ部は上限値110
℃、下限値60℃とする。また時系列動向判定基準値をシ
ャフト部はΔT=+10℃,ΔT=−10℃とし、ボッシュ
部はΔT=+5℃,ΔT=−5℃とする。As Example 4, the stave temperature of the furnace wall of the blast furnace was measured, and representative values of a plurality of points in the height direction and the circumferential direction were calculated,
Table 4 shows an example of judgment based on the combination of the representative value and the time series trend of the representative value. As shown in Table 4, the measured values of the stave temperature are used as the representative values of the shaft portion measurement value and the Bosch portion measurement value, and the trend of the change in the cohesive zone shape due to the level difference between the present value and the past value. To judge. The standard value for the stave temperature level of the target cohesive zone is 250 ° C for the shaft and 150 ° C for the shaft, and 110 for the Bosch.
℃, lower limit 60 ℃. Also, the time series trend judgment reference values are ΔT = + 10 ° C and ΔT = -10 ° C for the shaft part, and ΔT = + 5 ° C and ΔT = -5 ° C for the Bosch part.
先ず、シャフト部の現状値が260℃、ボッシュ部の現状
値が120℃であり、目標融着帯のステーブ温度レベル判
定結果は共に「上限外れ」である。従って、前記予め区
分している融着帯形状の中から現状の融着帯形状として
第4図(c)に示す「頭熱足熱型」を選定する。First, the current value of the shaft portion is 260 ° C., the current value of the Bosch portion is 120 ° C., and the stave temperature level determination results of the target cohesive zone are both “out of upper limit”. Therefore, the "head heat foot heat type" shown in FIG. 4 (c) is selected as the current shape of the cohesive zone from among the previously classified cohesive zone shapes.
次に、融着帯形状の変化動向の判定はシャフト部Sの現
状値と過去値のレベル差ΔTが±10℃以内であれば現状
の融着帯形状が継続しており、それ以上であれば、頭熱
方向に変化しており、それ以下であれば、頭寒方向に変
化していると判断する。又、ボッシュ部Bにおいては、
前記レベル差ΔTが±5℃以内であれば、現状の融着帯
形状を継続しており、それ以上であれば足熱型方向に変
化しており、それ以上であれば足寒型方向に変動してい
ると判断するものである。つまり、本例ではシャフト部
Sのステーブ温度レベル差ΔTが+3℃、ボッシュ部B
のそのレベル差ΔTが+4℃であり、時系列動向の判定
結果は共に「基準内」である。従って、前記予めパター
ン化している融着帯形状の中から融着帯形状の区分間の
変化動向としてステーブ温度計TS,TBの設置部位の位置
関係を加味しながら「頭熱足熱型」から「頭熱足熱
型」、つまり「頭熱足熱型の継続」と判定する。操作内
容は前記予め融着帯形状の「ズレ」特性より設定してい
る操作内容から「頭熱足熱型の継続」と目標融着帯形状
の「ズレ」特性、即ち、炉体保護、炉体放散熱抑制等の
観点から「コークス蹴り比率7%増」を選択する。これ
らの判定結果を総合判定としてオペレータに表示し、そ
の操作内容に従い高炉の操業を行っている。Next, if the level difference ΔT between the current value and the past value of the shaft portion S is within ± 10 ° C, the current cohesive zone shape is continued, and the change in the cohesive zone shape is judged to be more than that. For example, it is judged that the head heat direction has changed, and if it is less than that, it is judged that the head heat direction has changed. In the Bosch part B,
If the level difference ΔT is within ± 5 ° C, the current cohesive zone shape is continued, and if it is more than that, it changes to the foot heat type direction, and if it is more than that, it goes to the foot cold type direction. It is judged that it is fluctuating. That is, in this example, the stave temperature level difference ΔT of the shaft portion S is + 3 ° C., and the Bosch portion B is
The level difference ΔT thereof is + 4 ° C., and the determination results of the time series trends are both “within the standard”. Therefore, while considering the positional relationship of the installation parts of the stave thermometers T S and T B as the change trend between the sections of the cohesive zone shape that have been patterned in advance, the “head heat foot thermal type From "," it is determined as "head heat foot heat type", that is, "head heat foot heat type continues". The operation content is set in advance from the "deviation" characteristic of the cohesive zone shape from the operation content "continuation of head heat foot thermal type" and the "deviation" characteristic of the target cohesive zone shape, that is, furnace body protection, furnace Select “Coke kick ratio increase of 7%” from the viewpoint of suppressing body heat dissipation. These judgment results are displayed to the operator as a comprehensive judgment, and the blast furnace is operated according to the operation contents.
実施例その5として、高炉炉壁の上部、中部及び羽口に
設けた圧力計PS1,PS2,PHで炉内の圧力を測定し、その測
定値から炉上部及び炉下部の通気抵抗指数を計算し、そ
の通気抵抗指数の現状値及びその時系列動向の組合せ判
定結果と実施例その4との組合せから推定する実施例に
ついて表5で説明する。表5に示す如く、炉上部の通気
抵抗指数と炉下部の通気抵抗指数を用い、現状値で現状
の融着帯形状を選定し、現状値と過去値のレベル差ΔU
K,ΔLKで融着帯形状の変化動向を判定する。目標融着帯
の通気抵抗レベル判定基準値は炉上部の通気抵抗指数を
上限値0.45、下限値0.30とし、炉下部の通気抵抗指数は
上限値1.70、下限値1.40とする。また時系列動向判定基
準値を炉上部、炉下部の通気抵抗指数のレベル差ΔUK,
ΔLK共に+0.03〜−0.03に設定する。As Example 5, the pressure inside the furnace was measured with pressure gauges P S1 , P S2 , and P H provided at the upper part, the middle part, and the tuyeres of the furnace wall of the blast furnace, and the ventilation resistance of the upper part and the lower part of the furnace was determined from the measured values. An example in which the index is calculated and estimated from the combination of the present value of the ventilation resistance index and the combination determination result of the time series trend thereof and Example 4 will be described in Table 5. As shown in Table 5, using the ventilation resistance index of the upper part of the furnace and the ventilation resistance index of the lower part of the furnace, the current cohesive zone shape is selected with the current value, and the level difference ΔU between the current value and the past value is selected.
The change trend of the cohesive zone shape is determined by K and ΔLK. The upper limit of the ventilation resistance index of the furnace is 0.45 and the lower limit is 0.30, and the ventilation resistance index of the lower part of the furnace is the upper limit of 1.70 and the lower limit of 1.40. Also, the time series trend judgment reference value is the level difference ΔUK,
Set both ΔLK to +0.03 to −0.03.
先ず、炉上部の通気抵抗指数の現状値が0.4、炉下部の
通気抵抗指数の現状値が1.80であり、レベル判定結果は
共に「上限外れ」である。従って、前記予め区分してい
る融着帯形状の中から現状の融着帯形状として第4図
(f)に示す「頭熱足寒型」と判定する。First, the current value of the ventilation resistance index in the upper part of the furnace is 0.4 and the current value of the ventilation resistance index in the lower part of the furnace is 1.80, and both the level determination results are “out of upper limit”. Therefore, it is determined that the current cohesive zone shape among the pre-separated cohesive zone shapes is "head heat foot cold type" shown in FIG. 4 (f).
次に、融着帯形状の変化動向の判定は炉上部の通気抵抗
指数の現状値と過去値のレベル差ΔUKが+0.02で時系列
動向の判定結果は「基準内」であり、炉下部のそのレベ
ル差ΔLKが−0.05で時系列動向の判定結果を「低下」で
ある。前記予め区分している融着帯形状の中から融着帯
形状の区分間の変化動向として「頭熱足寒型」から「頭
熱型」と判定する。更に、この判定結果と実施例その4
の判定結果を組み合わせて、前記重み付け特性による総
合判定により融着帯形状の区分中から合致するものを判
定し、その判定に応じて操作内容を選択する。その判定
は実施例その4の判定結果である「頭熱足熱型の継続」
と今回の判定である「頭熱足寒型→頭熱型」との重み付
け特性による組合せにより、第4図(b)に示す「頭熱
型の継続」と総合判定する。前記予め融着帯形状の「ズ
レ」特性から設定している操作内容は融着帯形状の変化
動向が目標融着帯形状に近づいてきていると推定でき、
「静観」を選択する。これら、判定結果を総合判定とし
てオペレータへの表示を行い、その操作内容に従い高炉
の操業を行っている。Next, the change trend of the cohesive zone shape is judged as the level difference ΔUK between the current value and the past value of the ventilation resistance index at the upper part of the furnace is +0.02, and the judgment result of the time series trend is “within the standard” When the level difference ΔLK of −0.05 is −0.05, the determination result of the time series trend is “decrease”. From the pre-separated cohesive zone shape, the change trend between the sections of the cohesive zone shape is determined to be "head heat foot cold type" to "head heat type". Furthermore, this determination result and the example 4
The determination results are combined and the overall determination based on the weighting characteristics is used to determine a match among the sections of the cohesive zone shape, and the operation content is selected according to the determination. The judgment is the result of the judgment of Example 4 "continuation of head heat foot heat type"
Based on the combination of the weighting characteristics of “the head heat foot cold type → head heat type”, which is the current determination, a comprehensive determination is made as “continuation of the head heat type” shown in FIG. 4 (b). It can be presumed that the operation content set in advance from the "deviation" characteristic of the cohesive zone shape is that the change trend of the cohesive zone shape is approaching the target cohesive zone shape,
Select "Waiting". These judgment results are displayed to the operator as a comprehensive judgment, and the blast furnace is operated according to the contents of the operation.
実施例その6として、シャフトゾンデZSの半径方向測定
値(CO,CO2)を半径方向で少なくとも3分割して、その
各分割域の代表値及びその代表値の時系列動向の組合せ
判定結果と実施例その5の判定結果との組合せから推定
する実施例について表6で説明する。表6に示す如く
(この実施例ではガス成分値のCO,CO2からηCOを算出
し、その値を用いている)シャフトゾンデZSの半径方向
測定値を炉周辺近傍、炉中間近傍、炉中心近傍に3分割
し、それぞれの測定値を用いる。現状値で現状の融着帯
形状、現状値と過去値のレベル差ΔηCOで融着帯形状の
変化動向を判定する。レベル判定基準値は炉周辺近傍を
上限値52%、下限値45%とし、炉中間近傍を上限値54
%、下限値50%とし、炉中心近傍を上限値20%、下限値
5%に設定している。また時系列動向判定基準値は炉周
辺近傍をΔηCO=+0.2%〜ΔηCO=−0.2%とし、炉中
間近傍をΔηCO=+0.3%〜ΔηCO=−0.3%、炉中心近
傍ΔηCO=+0.5%〜ΔηCO=−0.5%に設定している。As a sixth example, the radial direction measurement value (CO, CO 2 ) of the shaft sonde Z S is divided into at least three in the radial direction, and the representative value of each divided area and the combination determination result of the time series trend of the representative value are determined. Table 6 describes an example inferred from a combination of the determination result of Example 5 and Example 5. As shown in Table 6, (in this embodiment, ηCO is calculated from CO and CO 2 of gas component values, and the value is used). Radial measurement values of the shaft sonde Z S are measured near the furnace, near the middle of the furnace, and near the furnace. It divides into 3 near the center and each measured value is used. The change trend of the cohesive zone shape is judged by the present value and the present cohesive zone shape and the level difference ΔηCO between the present value and the past value. The upper limit of the level judgment reference value is 52% near the furnace and the lower limit is 45%. The upper limit is 54 near the middle of the furnace.
%, The lower limit value is 50%, and the upper limit value is 20% and the lower limit value is 5% near the center of the furnace. The time series trend judgment reference values are ΔηCO = + 0.2% to ΔηCO = -0.2% near the furnace, ΔηCO = + 0.3% to ΔηCO = -0.3% near the furnace, and ΔηCO = +0 near the furnace center. 5% to ΔηCO = -0.5% is set.
先ず、炉周辺近傍の現状値のηCOが50.0%でレベル判定
結果は「基準内」、炉中間近傍の現状値のηCOが48.9%
でレベル判定は「下限外れ」、炉中心近傍の現状値のη
COが3.0%でレベル判定結果は「下限外れ」である。従
って、前記予め区分している融着帯形状の中から現状の
融着帯形状として「頭熱型」と判定する。次に、融着帯
形状の変化動向判定は炉周辺近傍の現状値と過去値のレ
ベル差ΔηCOが−0.3%で時系列動向の判定結果は「低
下」であり、炉中間近傍のそのレベル差ΔηCOが−0.1
%で時系列動向の判定結果は「基準内」であり、炉中心
近傍のそのレベル差ΔηCOが±0%で時系列動向の判定
結果は「基準内」である。従って、前記予め区分してい
る融着帯形状の中から融着帯形状の区分間の変化動向と
して「頭熱型」から「頭熱足熱型」と判定する。First, the current value ηCO near the furnace is 50.0% and the level judgment result is “within the standard”, and the current value ηCO near the middle of the furnace is 48.9%.
The level judgment is “outside of the lower limit”, and η is the current value near the center of the furnace.
When CO is 3.0%, the level judgment result is "below the lower limit". Therefore, it is determined that the current cohesive zone shape is "head heat type" from among the preliminarily classified cohesive zone shapes. Next, the change trend judgment of the cohesive zone shape is that the level difference ΔηCO between the present value and the past value near the furnace is −0.3%, and the judgment result of the time series trend is “decrease”. ΔηCO is −0.1
In%, the determination result of the time series trend is “within the standard”, and when the level difference ΔηCO near the center of the reactor is ± 0%, the determination result of the time series trend is “within the standard”. Therefore, it is determined from "head heat type" to "head heat foot heat type" as the change tendency between the sections of the cohesive zone shape among the previously divided cohesive zone shapes.
更に、この判定結果と実施例その5の判定結果と組合せ
て、前記重み付け特性による総合判定により融着帯形状
区分の中から合致するものを判定し、その判定に応じて
操作内容を選択する。具体的には、その判定は実施例そ
の5の判定結果である「頭熱型の継続」と今回の判定で
ある「頭熱型→頭熱足熱型」との重み付け特性による組
合せにより、新たに「頭熱足熱型の継続」と総合判定す
る。前記予め融着帯形状の「ズレ」特性から設定してい
る操作内容は融着帯形状の変化動向の「頭熱足熱型」と
目標融着帯形状の「ズレ」特性、即ち、炉体保護、炉体
放散熱抑制等の観点から「コークス蹴り比率増」を選択
する。Further, by combining this determination result and the determination result of the fifth embodiment, a comprehensive determination based on the weighting characteristics is used to determine a match from the cohesive zone shape categories, and the operation content is selected according to the determination. Specifically, the determination is newly performed by a combination of weighting characteristics of “continuation of head heat type” which is the determination result of Example 5 and “head heat type → head heat foot type” which is the current judgment. It is judged comprehensively as "continuation of head heat foot heat type". The operation content preset from the "deviation" characteristic of the cohesive zone shape is "head heat foot thermal type" of the change trend of the cohesive zone shape and the "deviation" characteristic of the target cohesive zone shape, that is, the furnace body. From the viewpoints of protection and suppression of heat dissipation from the furnace body, select "increasing coke kick ratio".
次に、過去の操作内容情報をチェックした所、2回前の
判定時に同じ操作内容を実行していたので今判定では静
観と最終判定した。その最終判定結果を総合判定として
オペレータへの表示を行い、その操作内容に従い高炉の
操業を行っている。Next, when the operation content information in the past was checked, the same operation content was being executed at the time of the determination twice before, and thus the final determination was made as a wait-and-see in this determination. The final judgment result is displayed as a comprehensive judgment to the operator, and the blast furnace is operated according to the contents of the operation.
実施例その7として、焼結鉱粒度とコークス粒度の測定
値からそれぞれ平均粒径を求めその平均粒径の組合せか
ら判定した粒径状況値からの判定結果と実施例その5の
判定結果との組合せから推定する実施例について表7で
説明する。表7に示す如く、粒径状況値を用い、現状値
で融着帯区分間の変化動向を判定する。レベル判定基準
値は上限値30.0、下限値28.0に設定している。As Example 7 of the judgment result of the particle size situation value obtained by obtaining the average particle size from the measured values of the sinter particle size and the coke particle size and the combination of the average particle size and the judgment result of Example 5 Examples estimated from the combination will be described in Table 7. As shown in Table 7, using the particle size status value, the change trend between the cohesive zone sections is determined based on the current value. The level judgment reference value is set to an upper limit value of 30.0 and a lower limit value of 28.0.
先ず、粒径状況値((焼結鉱平均粒径/コークス平均粒
径)×100)の現状値が27.0であり、レベル判定結果は
「下限外れ」である。従って、鉱石の炉周辺近傍での堆
積、つまり、炉中間、中心近傍への流れ込みの減少によ
り、融着帯外部形状は炉壁より遠ざかる傾向であり、ま
た融着帯の根部位置はボッシュ部近傍に下方移動する傾
向にある。融着帯の変化動向の判定結果としては前記予
め融着帯の変化動向を区分している中から「鉱石の炉中
間、中心近傍への流れ込み不良」を選択する。First, the current value of the particle size situation value ((sintered ore average particle size / coke average particle size) × 100) is 27.0, and the level determination result is “out of the lower limit”. Therefore, the outer shape of the cohesive zone tends to move away from the furnace wall due to the deposition of ore near the furnace, that is, the decrease in the flow into the middle and near the center of the furnace, and the root of the cohesive zone is located near the Bosch part. Tends to move downwards. As the determination result of the change tendency of the cohesive zone, "poor inflow of the ore into the middle of the furnace or near the center" is selected from among the aforementioned change trends of the cohesive zone.
次に、この判定結果と実施例その5の判定結果と組合
せ、前記重み付けによる総合判定により融着帯形状区分
パターンの中から合致するものを判定し、その判定に応
じて操作内容を選択する。具体的にはその判定は実施例
その5の判定結果「頭熱型の継続」と今回の判定である
「鉱石の炉中間、中心近傍への流れ込み不良」との重み
付け特性による組合せにより、新たに「頭熱型→頭熱足
寒型」と総合判定する。前記予め融着帯形状の「ズレ」
特性から設定している操作内容は炉下部ステーブ温度の
測定値の低温化防止の観点から「鉱石蹴り比率増」を選
択する。これら、判定結果を総合判定としてオペレータ
への表示を行い、オペレータは過去の操作内容とチェッ
クして最終決定をし、その操作内容に従い高炉の操業を
行っている。Next, by combining this determination result and the determination result of the fifth embodiment, a matching determination is made from the cohesive zone shape division patterns by the overall determination based on the weighting, and the operation content is selected according to the determination. Specifically, the determination is newly made by a combination of the weighting characteristics of the determination result of Example 5 “continuation of head heat type” and the determination of this time “poor inflow of ore into the middle of the furnace, near the center”. The overall judgment is "Head heat type → Head heat foot cold type". The "coupling" of the previously fused band shape
From the viewpoint of preventing lowering of the measured temperature of the furnace lower stave temperature, select "Increase ore kick ratio" as the operation content set from the characteristics. These judgment results are displayed to the operator as a comprehensive judgment, the operator checks the operation contents in the past to make a final decision, and operates the blast furnace according to the operation contents.
実施例その8として、焼結鉱粒度とコークス粒度の測定
値からそれぞれ平均粒径を求めその平均粒径比からの判
定結果と実施例その6との組合せから推定する実施例に
ついて表8で説明する。表8に示す如く、粒径状況値を
用い、現状値で融着帯の変化動向を判定する。レベル判
定基準値は上限値30.0、下限値28.0に設定している。As Example 8, an example in which the average particle size is obtained from the measured values of the sinter particle size and the coke particle size and estimated from the combination of the determination result from the average particle size ratio and Example 6 will be described in Table 8. To do. As shown in Table 8, the change trend of the cohesive zone is determined based on the current value using the particle size status value. The level judgment reference value is set to an upper limit value of 30.0 and a lower limit value of 28.0.
先ず、粒径状況値の現状値が27.0であり、レベル判定結
果は「下限外れ」である。従って、鉱石の炉周辺近傍で
の堆積、つまり、炉中間、中心近傍への流れ込みの減少
により、融着帯外部形状は炉壁より遠ざかる傾向であ
り、また融着帯の根部位置はボッシュ部近傍に下方移動
する傾向にある。融着帯の変化動向の判定結果としては
前記予め融着帯の変化動向をパターン化している中から
「鉱石の炉中間、中心近傍への流れ込み不良」を選択す
る。First, the current value of the particle size status value is 27.0, and the level determination result is “out of the lower limit”. Therefore, the outer shape of the cohesive zone tends to move away from the furnace wall due to the deposition of ore near the furnace, that is, the decrease in the flow into the middle and near the center of the furnace, and the root of the cohesive zone is located near the Bosch part. Tends to move downwards. As the determination result of the change trend of the cohesive zone, "poor inflow of ore into the middle of the furnace or near the center" is selected from among the patterns of the change trend of the cohesive zone in advance.
次に、この判定結果と実施例その6の判定結果を組合
せ、前記重み付けによる総合判定により予め区分してい
る融着帯形状の中から合致するものを判定し、その判定
に応じて操作内容を選択する。具体的には、その判定は
実施例その6の判定結果「頭熱足熱型の継続」と今回の
判定である「鉱石の炉中間中心近傍への流れ込み不良」
の重み付け特性による組合せにより、新たに「頭熱足熱
型→頭熱型」と総合判定する。前記予め融着帯形状の
「ズレ」特性から設定している操作内容は融着帯形状の
変化動向が目標融着帯形状に近づいてきていることが推
定でき、「静観」を選択する。次に過去の操作内容をチ
ェックして今回の総合判定をそのまま最終判定とする。
これらの判定結果を総合判定としてオペレータへの表示
を行い、その操作内容に従い高炉の操業を行っている。Next, this determination result and the determination result of Example 6 are combined, and a match is determined from the preliminarily classified fused zone shapes by the overall determination by the weighting, and the operation content is determined according to the determination. select. Specifically, the determination is "Continuation of head heat and foot heat type" in Example 6 and "Failure of ore flowing into the vicinity of the center of the furnace" which is the current determination.
Based on the combination of the weighting characteristics of, a new comprehensive determination is made as “head heat foot heat type → head heat type”. It is possible to presume that the change content of the cohesive zone shape is approaching the target cohesive zone shape based on the operation contents set in advance from the "deviation" characteristic of the cohesive zone shape, and "quiet view" is selected. Next, the past operation contents are checked, and this comprehensive judgment is used as it is as the final judgment.
These judgment results are displayed as a comprehensive judgment to the operator, and the blast furnace is operated according to the contents of the operation.
〔発明の効果〕 本発明によれば、従来の融着帯検知方法が解析手段であ
ったのと根本的に異なり、高炉操業技術として研究開発
した結果に基づいて融着帯形状を区分したことをベース
としてリアルタイムに融着帯の全体形状を検知すること
が出来、またそれに加えて現状の融着帯形状が今後どの
ように変化して行くかも検知することが出来、しかも、
融着帯の自律的作用の究明成果も反映させており、高炉
の実操業に対する迅速性、的確性において優れ、実操業
者への説得性、納得性もあり、誤判断防止にも大いに役
立つことにより、安定操業を維持しながら、生産性の柔
軟性の確保及び燃料比の低下を可能とし、総合的な高炉
操業技術の発展に大きく寄与するものであり、本発明は
産業上極めて有益である。 EFFECTS OF THE INVENTION According to the present invention, the conventional cohesive zone detection method is fundamentally different from the analysis means, and the cohesive zone shape is classified based on the result of research and development as a blast furnace operation technique. Based on, it is possible to detect the overall shape of the cohesive zone in real time, and in addition, it is also possible to detect how the current cohesive zone shape will change in the future.
It reflects the results of the investigation of the autonomous action of the cohesive zone, is excellent in the speed and accuracy of the actual operation of the blast furnace, is persuasive to the actual operator, is convincing, and greatly helps prevent misjudgment. By this, while maintaining stable operation, it is possible to secure the flexibility of productivity and reduce the fuel ratio, which greatly contributes to the development of comprehensive blast furnace operation technology, and the present invention is extremely useful industrially. .
第1図は本発明のフローチャート図であり、 第2図は本発明の融着帯形状の判定および/またはその
変化動向に関する技術の整理図であり、 第3図は高炉炉内の縦断面図における測定器の配置図お
よび設備等の名称図であり、 第4図は高炉炉内に形成された各融着帯形状と、ステー
ブ温度、通気抵抗指数、ηCOの関係を示す図である。FIG. 1 is a flow chart of the present invention, FIG. 2 is a schematic view of the technique relating to the determination of the cohesive zone shape and / or its change trend of the present invention, and FIG. 3 is a vertical sectional view of the inside of a blast furnace. FIG. 4 is a layout drawing of the measuring instruments in FIG. 4 and a name drawing of facilities and the like, and FIG. 4 is a view showing a relationship between each fusing zone shape formed in the blast furnace, the stave temperature, the ventilation resistance index, and ηCO.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 讃井 政博 大分県大分市大字西ノ洲1番地 新日本製 鐵株式会社大分製鐵所内 (72)発明者 井上 義弘 大分県大分市大字西ノ洲1番地 新日本製 鐵株式会社大分製鐵所内 (56)参考文献 特開 昭51−151209(JP,A) 特開 昭56−136906(JP,A) 特開 昭62−243702(JP,A) 特公 昭52−724(JP,B2) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masahiro Sanai 1 Nishinosu, Oita-shi, Oita Pref. Nippon Steel Co., Ltd. Oita Works (72) Inventor Yoshihiro Inoue 1 Nishinosu, Oita-shi, Oita Pref. Oita Steel Works, Ltd. (56) Reference JP-A-51-151209 (JP, A) JP-A-56-136906 (JP, A) JP-A-62-243702 (JP, A) JP-B-52- 724 (JP, B2)
Claims (14)
炉炉内に形成した融着帯の形状を判定し、その判定した
融着帯形状を目標融着帯形状となるように高炉の操作条
件を決定し、その操作条件に基づいて高炉を操業する方
法において、前記測定器としてのステーブ温度計により
高炉高さ方向及び円周方向の複数点のステーブ温度を測
定して、少なくともシャフト部とボッシュ部の代表値を
算出し、その代表値により、現状の融着帯形状を予め定
められた融着帯形状区分から選定することを特徴とする
高炉の操業方法。1. A shape of a cohesive zone formed in a blast furnace is determined based on a measurement value from a measuring instrument provided in the blast furnace, and the shape of the cohesive zone determined is determined as a target cohesive zone shape. In the method of determining operating conditions and operating the blast furnace based on the operating conditions, the stave temperature at a plurality of points in the blast furnace height direction and the circumferential direction is measured by the stave thermometer as the measuring device, and at least the shaft portion And a representative value of the Bosch portion is calculated, and the present cohesive zone shape is selected from the predetermined cohesive zone shape classification based on the representative value.
着帯形状に加えて、前記測定器としての圧力計により高
炉の上部、中部、羽口部の炉内圧力を測定し、この測定
値から炉上部及び炉下部の通気抵抗指数を算出し、この
算出通気抵抗指数から現状の融着帯形状を予め定められ
た融着帯形状から選定し、両融着帯形状を組合わせて総
合的な融着帯形状を判定することを特徴とする高炉の操
業方法。2. In addition to the shape of the cohesive zone selected by the stave temperature of claim 1, the pressure inside the blast furnace is measured by a pressure gauge as the measuring instrument, and the measured values are measured. Calculate the ventilation resistance index of the furnace upper part and the furnace lower part from this, select the current fusion zone shape from the predetermined fusion zone shape from this calculated ventilation resistance index, and combine both fusion zone shapes Method of operating a blast furnace, characterized by determining the shape of a cohesive zone.
着帯形状に加えて、前記測定器としてのゾンデにより高
炉々内のガス成分を高炉半径方向に複数点測定し、この
測定値を高炉半径方向に少なくとも3分割して、その各
分割域の代表値から一酸化炭素ガス利用率を算定し、こ
の一酸化炭素ガス利用率から現状の融着帯形状を予め定
められた融着帯形状区分から選定し、両融着帯形状を組
合わせて総合的な融着帯形状を判定することを特徴とす
る高炉の操業方法。3. In addition to the shape of the cohesive zone selected by the stave temperature of claim 1, gas components in blast furnaces are measured at a plurality of points in the blast furnace radial direction by a sonde as the measuring instrument, and the measured values are measured. At least three divisions are made in the radial direction, the carbon monoxide gas utilization rate is calculated from the representative value of each of the divided areas, and the present fusion zone shape is determined from the carbon monoxide gas utilization rate. A method for operating a blast furnace, characterized by selecting from categories and combining both cohesive zone shapes to determine a comprehensive cohesive zone shape.
値による組合わせで判定した融着帯形状に加えて、前記
測定器としてのゾンデにより高炉々内のガス成分を高炉
半径方向に複数点測定し、この測定値より高炉半径方向
に少なくとも3分割して、その各分割域の代表値から一
酸化炭素ガス利用率を算定し、この一酸化炭素ガス利用
率から現状の融着帯形状を予め定められた融着帯形状区
分から選定し、両融着帯形状を組合わせて総合的な融着
帯形状を判定することを特徴とする高炉の操業方法。4. In addition to the shape of the cohesive zone determined by the combination of the measured values of stave temperature and furnace pressure of claim 2, the gas component in the blast furnace is moved in the radial direction of the blast furnace by a sonde as the measuring device. Measure at multiple points, divide by at least 3 in the radial direction of the blast furnace from this measured value, calculate the carbon monoxide gas utilization rate from the representative value of each divided area, and from this carbon monoxide gas utilization rate, the current fusion zone A method for operating a blast furnace, which comprises selecting a shape from a predetermined cohesive zone shape classification and combining both cohesive zone shapes to determine a comprehensive cohesive zone shape.
炉炉内に形成した融着帯の形状を判定し、その判定した
融着帯形状を目標融着帯形状となるように高炉の操作条
件を決定し、その操作条件に基づいて高炉を操業する方
法において、前記測定器としてのステーブ温度計により
高炉高さ方向及び円周方向の複数点のステーブ温度を測
定して、少なくともシャフト部とボッシュ部の代表値を
算出し、その代表値及びその代表値の時系列変化動向か
ら現状の融着帯形状を予め定められた融着帯形状区分か
ら選定すると共に融着帯形状区分間の動向を判定するこ
とを特徴とする高炉の操業方法。5. The shape of the cohesive zone formed in the furnace of the blast furnace is determined based on a measurement value from a measuring instrument provided in the blast furnace, and the determined cohesive zone shape of the blast furnace is adjusted so as to become a target cohesive zone shape. In the method of determining operating conditions and operating the blast furnace based on the operating conditions, the stave temperature at a plurality of points in the blast furnace height direction and the circumferential direction is measured by the stave thermometer as the measuring device, and at least the shaft portion And the representative value of the Bosch part is calculated, and from the representative value and the time-series change trend of the representative value, the current cohesive zone shape is selected from the predetermined cohesive zone shape categories and A method for operating a blast furnace, characterized by determining trends.
定した融着帯形状及び融着帯形状区分間の動向に加え
て、前記測定器としての圧力計により高炉の上部、中
部、羽口部の炉内圧力を測定し、この測定値から炉上部
及び炉下部の通気抵抗指数を算出し、この算出通気抵抗
指数及びその通気抵抗指数の時系列変化動向から現状の
融着帯形状を予め定められた融着帯形状区分から選定す
ると共に融着帯形状区分間の動向を判定し、両融着帯形
状及び着帯形状区分間の変動を組合わせて総合的な融着
帯形状とその動向を判定することを特徴とする高炉の操
業方法。6. In addition to the fusing zone shape selected according to the measured value of the stave temperature and the trend between the fusing zone shape sections according to claim 5, the pressure gauge as the measuring instrument is used to measure the upper, middle and tuyere of the blast furnace. The furnace pressure of the part is measured, and the ventilation resistance index of the furnace upper part and the furnace lower part is calculated from this measured value, and the present fusion zone shape is calculated in advance from this calculated ventilation resistance index and the time-series change trend of the ventilation resistance index. Select from the determined cohesive zone shape categories and determine the trends between the cohesive zone shape categories, and combine the two cohesive zone shapes and the variations between the cohesive zone shape categories and the overall cohesive zone shape and its A method for operating a blast furnace, characterized by determining trends.
定した融着帯形状及び融着帯形状区分間の動向に加え
て、前記測定器としてのゾンデにより高炉々内のガス成
分を高炉半径方向に複数点測定し、この測定値より高炉
半径方向に少なくとも3分割して、その各分割域の代表
値から一酸化炭素ガス利用率を算定し、この算定一酸化
炭素ガス利用率及びその時系列変化動向から前記融着帯
形状を予め定められた融着帯形状区分から選定すると共
に融着帯形状区分間の動向を判定し、両融着帯形状及び
融着帯形状区分間の変動を組合わせて総合的な融着帯形
状とその動向を判定することを特徴とする高炉の操業方
法。7. In addition to the trend of the cohesive zone shape and the cohesive zone shape section selected based on the measured value of the stave temperature of claim 5, the gas component in the blast furnaces is controlled by a sonde as the measuring instrument. Direction is measured at multiple points, and the measured value is divided into at least 3 in the radial direction of the blast furnace, and the carbon monoxide gas utilization rate is calculated from the representative value of each divided area. The calculated carbon monoxide gas utilization rate and its time series From the change trend, the cohesive zone shape is selected from the predetermined cohesive zone shape sections and the trend between the cohesive zone shape sections is determined, and the cohesive zone shape and the variation between the cohesive zone shape sections are combined. A method for operating a blast furnace, which is characterized by determining a comprehensive cohesive zone shape and its trend together.
値による組合わせで判定した融着帯形状及び融着帯形状
区分間の動向に加えて、前記測定器としてのゾンデによ
り高炉々内のガス成分を高炉半径方向に複数点測定し、
この測定値より高炉半径方向に少なくとも3分割して、
その各分割域の代表値から一酸化炭素ガス利用率を算定
し、この一酸化炭素ガス利用率及びその時系列変化動向
から現状の融着帯形状を予め定められた融着帯形状区分
から選定すると共に融着帯形状区分間の動向を判定し、
両融着帯形状及び融着帯形状区分間の変動を組合わせて
総合的な融着帯形状とその動向を判定することを特徴と
する高炉の操業方法。8. A blast furnace using a sonde as the measuring instrument, in addition to the trend of the cohesive zone shape and the zone of cohesive zone determined by the combination of the measured values of stave temperature and in-furnace pressure of claim 6. The gas components inside are measured at multiple points in the radial direction of the blast furnace,
From this measurement value, divide it into at least 3 parts in the radial direction of the blast furnace,
The carbon monoxide gas utilization rate is calculated from the representative value of each of the divided areas, and the present cohesive zone shape is selected from the predetermined cohesive zone shape categories based on the carbon monoxide gas utilization rate and its time series change trend. Together with the trend of fusion zone shape classification,
A method for operating a blast furnace, characterized in that a comprehensive cohesive zone shape and its trend are determined by combining both cohesive zone shapes and variations between the cohesive zone shapes.
値による組合わせで判定した融着帯形状区分間の動向に
加えて、炉内に装入する焼結鉱粒度とコークス粒度の測
定値から各々の平均粒径を求め、この平均粒径の時系列
動向から融着帯形状区分間の動向を判定し、両融着帯形
状区分間の変動を組合わせて総合的な融着帯形状区分間
の動向を判定することを特徴とする高炉の操業方法。9. In addition to the trend between the cohesive zone shape sections determined by the combination of the measured values of stave temperature and in-furnace pressure of claim 6, the sinter ore particle size and coke particle size charged in the furnace Obtain each average particle size from the measured values, determine the trend between the cohesive zone shape categories from the time series trend of this average particle size, and combine the variations between both cohesive zone shape categories to create a comprehensive fusion bond. A method for operating a blast furnace, which is characterized by determining trends between band shape divisions.
一酸化炭素ガス利用率による組合わせで判定した融着帯
形状区分間の動向に加えて、炉内に装入する焼結鉱粒度
とコークス粒度の測定値から各々の平均粒径を求め、こ
の平均粒径の時系列動向から融着帯形状区分間の動向を
判定し、両融着帯形状区分間の変動を組合わせて総合的
な融着帯形状区分間の動向を判定することを特徴とする
高炉操業方法。10. The particle size of the sintered ore charged in the furnace, in addition to the trend between the cohesive zone shape sections determined by the combination of the stave temperature, the furnace pressure and the carbon monoxide gas utilization rate according to claim 8. The average particle size is calculated from the measured values of the coke particle size and the coke particle size, the trend between the cohesive zone shape categories is determined from the time series trend of the average particle size, and the variation between both cohesive zone shape categories is combined and combined. A method for operating a blast furnace, characterized by determining the trend between the cohesive zone shape categories.
定に対応する操作条件をオペレータに表示し、その表示
を考慮して高炉を操業することを特徴とする請求項1〜
請求項10の何れかに記載の高炉の操業方法。11. The operating condition corresponding to the final judgment and the predetermined judgment is displayed to an operator, and the blast furnace is operated in consideration of the display.
11. The method of operating a blast furnace according to claim 10.
操作条件に従って高炉を操業することを特徴とする請求
項1〜請求項10の何れかに記載の高炉の操業方法。12. The blast furnace operating method according to claim 1, wherein the blast furnace is operated according to a predetermined operating condition corresponding to the final determination.
定に対応する操作条件を過去に取られた操作条件に基づ
いて補正してオペレータに表示し、その表示を考慮して
高炉を操業することを特徴とする請求項1〜請求項10の
何れかに記載の高炉の操業方法。13. The operation condition corresponding to the final judgment and the predetermined judgment is corrected based on the operation condition taken in the past and displayed to an operator, and the blast furnace is operated in consideration of the display. The method for operating a blast furnace according to any one of claims 1 to 10, characterized in that.
定に対応する操作条件を、計画休風、降水量、原料異
常、または設備故障等に基づく各モードに応じて補正し
てオペレータに表示し、その表示を考慮して高炉を操業
することを特徴とする請求項1〜請求項10の何れかに記
載の高炉の操業方法。14. The final judgment and predetermined operating conditions corresponding to the judgment are corrected and displayed to an operator according to each mode based on planned downwind, precipitation, raw material abnormality, equipment failure, or the like. The blast furnace operating method according to any one of claims 1 to 10, wherein the blast furnace is operated in consideration of the indication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30851689A JPH0784610B2 (en) | 1989-11-28 | 1989-11-28 | Blast furnace operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30851689A JPH0784610B2 (en) | 1989-11-28 | 1989-11-28 | Blast furnace operation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03170607A JPH03170607A (en) | 1991-07-24 |
| JPH0784610B2 true JPH0784610B2 (en) | 1995-09-13 |
Family
ID=17981967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30851689A Expired - Fee Related JPH0784610B2 (en) | 1989-11-28 | 1989-11-28 | Blast furnace operation method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0784610B2 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4094290B2 (en) * | 2001-12-28 | 2008-06-04 | 新日本製鐵株式会社 | Operation monitoring method, apparatus, computer program, and computer-readable storage medium in blast furnace operation |
| JP6119416B2 (en) * | 2013-05-16 | 2017-04-26 | 新日鐵住金株式会社 | How to charge the blast furnace |
| JP6299333B2 (en) * | 2014-03-28 | 2018-03-28 | 新日鐵住金株式会社 | Blast furnace operation method |
| JP6206368B2 (en) * | 2014-09-24 | 2017-10-04 | Jfeスチール株式会社 | Blast furnace state estimation apparatus and blast furnace state estimation method |
| JP6468252B2 (en) * | 2016-06-27 | 2019-02-13 | Jfeスチール株式会社 | Operation abnormality estimation method and operation abnormality estimation device |
| CN110765629B (en) * | 2019-10-31 | 2023-07-18 | 中冶赛迪信息技术(重庆)有限公司 | Method, system and device for calculating soft melting zone |
| JP7644352B2 (en) * | 2021-07-27 | 2025-03-12 | 日本製鉄株式会社 | Methods for estimating the amount of slag in the cohesive zone of a blast furnace and methods for its operation |
-
1989
- 1989-11-28 JP JP30851689A patent/JPH0784610B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03170607A (en) | 1991-07-24 |
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