JPH0794885B2 - Liquid transfer device - Google Patents

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid transfer device that transfers liquid from a first liquid storage container to a second liquid storage container.

2. Description of the Related Art In FIG. 5, reference numeral 1 denotes a cartridge tank conventionally used in an oil heater, to which a base 2 is attached. An opening 3 is formed in the center of the base 2.

A valve body 4 for opening and closing the opening 3 is provided in the base 2 while being biased in a “closed” direction by a compression spring 5. When refilling the cartridge tank 1, the mouthpiece 2 is installed on the floor 7 with the mouthpiece 2 on the upper side, and the mouthpiece 2 is removed from the refueling mouth portion 6 to refuel using a pump (not shown) or the like.

However, with the above-mentioned configuration, when refilling the cartridge tank 1, kerosene adheres to the hand when the mouthpiece 2 is removed from the refueling port portion 6, which makes it uncomfortable. Further, there is a problem that opening and closing of the base 2 is troublesome.

Therefore, there has been proposed a device as shown in FIG. 6 as a device capable of supplying a liquid such as kerosene to the cartridge tank 1 without removing the mouthpiece 2 and keeping the hands clean. In FIG. 6, when refueling the cartridge tank 1, the discharge side pipe 8 is pushed down while the valve body 4 is pushed down against the compression spring 5 by the tip of the discharge side pipe 8 with the mouthpiece 2 of the cartridge tank 1 facing up. The holder 9 is inserted into the mouthpiece 2 through the opening 3, the holder 9 covers the periphery of the mouthpiece 2, and the annular convex portion 10 of the mouthpiece 2 is engaged with the engagement concave portion 11 of the holder 9. Hold the base 2. By operating the oil supply pump 12 in this state, kerosene is sucked up from a kerosene tank (not shown) through the pipe 13 as shown by a dashed arrow A in FIG. 6, and passes through the notch portion 14 of the discharge pipe 8 to the cartridge tank. 1, the air in the tank 1 is discharged to the outside from the opening 3 of the mouthpiece 2 and the degassing hole 15 of the holder 9 as shown by the alternate long and short dash line arrow B. (For example,
However, in the above-mentioned configuration, the kerosene flow path (broken line arrow) and the air flow path (dashed line arrow) in the base 2 are not partitioned and are liquid. Since kerosene and air, which is a gas, collide with each other, as a result, it is not possible to refuel the cartridge tank 1 quickly, or when trying to refuel quickly, even if the tank 1 still contains a little kerosene, the discharge pipe The kerosene discharged from the notch portion 14 of 8 hits the inside of the mouthpiece 2 and the kerosene is blown out with the air from the opening 3 and the degassing hole 15 by the force of the hit, resulting in the surroundings of the cartridge tank and the hand. In addition to the fact that it becomes dirty, and also whether or not the kerosene in the cartridge tank 1 has reached the full amount, refueling is performed by constantly checking with reluctance during refueling.
There was a problem that 12 operations had to be stopped manually, which was troublesome.

The present invention is to solve such conventional problems, it is possible to refuel without removing the mouthpiece from the cartridge tank and when the predetermined tank liquid level is reached, the refueling pump can be automatically stopped and the trouble can be eliminated, An object of the present invention is to provide a liquid transfer device whose automatic stop function works reliably without malfunction.

Means for Solving the Problems In order to solve the above problems, a liquid transfer apparatus according to the present invention includes a first liquid storage container, a pump unit for transferring the liquid in the first liquid storage container, and a second liquid storage device. A liquid storage container provided with a mouthpiece having a valve body; and an adapter detachably attachable to the mouthpiece and having a liquid detection element communicating with the liquid in the first liquid storage container via a pipe line, The tip of the discharge pipe of the adapter pushes open the valve body by the coupling of the mouthpiece and the adapter, and at this time, the liquid detection element provided near the tip inside the discharge pipe is an optical sensor having a prism. The liquid transfer device is provided on the upper side with a distance of 5 mm or more from the tip of the discharge pipe, and the pipe at this distance is provided with a configuration of a liquid transfer device formed so as to reduce the amount of light reflection.

The present invention has the above-described configuration, and at the time of liquid transfer, by mounting and coupling the adapter to the mouthpiece of the second liquid storage container, the valve body of the mouthpiece is pushed open by the tip of the discharge pipe of the adapter. The discharge port opened in the discharge pipe is located below the lower end of the base. Next, by operating the pump unit in this state, the liquid is transported from the first liquid storage container to the second liquid storage container by the pump unit. At this time, the liquid is discharged from the discharge port to the second liquid storage container through the discharge pipe of the adapter, and at the same time, the air in the second liquid storage container is discharged from the mouth of the base and the discharge pipe. Is discharged to the outside of the second liquid storage container through the gap between and. In other words, during refueling, the discharge port opened in the discharge pipe is located below the lower end of the base as described above, so that the liquid collides with the inner wall of the base even if the force of the discharged liquid is strong. Without flowing into the second liquid storage container. Therefore, unlike the conventional case, the liquid does not hit the inner wall of the mouthpiece and the air and the liquid are not blown out together from the opening of the mouthpiece with the force, and the liquid can be smoothly transferred to the second liquid storage container. In other words, the flow resistance due to the residual air is low and it is possible to refuel quickly and in a short time.
In addition, the liquid does not leak out from the vicinity of the connecting portion between the adapter and the base, and it is possible to refuel without soiling the hands. When the liquid is further conveyed and the liquid level of the second liquid storage container reaches the liquid detection element provided near the tip inside the discharge pipe, the pump unit automatically stops its operation. Therefore, the problem of having to refuel and stop the operation of the pump manually while reluctantly checking whether or not it has reached the full level is solved. Not only that, but at this time, since the liquid detection element provided near the tip inside the discharge pipe is provided on the upper side with a distance of 5 mm or more from the tip of the discharge pipe, it is discharged during liquid transfer. It is possible to reliably prevent a malfunction such as stopping the pump unit by mistake when the full amount of the liquid is directly applied to the liquid detection element but is not full. Further, the liquid detection element is an optical sensor having a prism and is provided on the upper side with a distance of 5 mm or more from the discharge pipe tip, and the pipe at this distance is configured to reduce the amount of light reflection. When the liquid reaches the full volume and should stop, the liquid detection element and the valve body with which the tip of the discharge pipe is in contact are too close to each other and the reflected light from the valve body is too strong, or the light reflected in the discharge pipe is It acts to prevent erroneous operation in which the pump unit is not automatically stopped because too much light is returned to the liquid detecting element.

Embodiments Embodiments of the present invention will be described below with reference to the accompanying drawings. In FIG. 1, FIG. 2, FIG. 3, and FIG. 4, the first liquid storage container 16 is a plastic tank for storing kerosene, and a control unit 19 is provided above a pump unit 18 having a suction unit 17.
And a hose 21 is connected between the adapter 20 and the pump unit 18. The state shown in FIG.
Is attached and coupled to the mouthpiece 23 of the cartridge tank, which is the second liquid storage container 22, and is in the state of refueling. Again 24
Is an oil amount display section.

2 shows the adapter 20 and the second liquid container 22 shown in FIG.
2 shows the structure of the portion of the cartridge tank connected to the mouthpiece 23 and its vicinity. FIGS. 3 and 4 show the configurations of the adapter 20 side, the base 23 and the second liquid storage container 22 side, respectively, when the adapter 20 and the base 23 are not connected. First, the adapter 20 has a hooking claw portion 26 that is hooked on the lower end portion 25 of the mouthpiece so that it can be attached to and detached from the mouthpiece 23 with one touch, and a handle portion 27 that opens and closes by a gripping operation of the jaw 26. The drawing shape forms a substantially H shape. A hose connecting portion 28 for connecting a hose 21 that guides the liquid from the first liquid storage container 16 is provided at the upper center of the substantially H-shaped adapter 20, and a lower hose connecting portion 28 is provided at the lower center of the substantially H-shaped adapter 20. Is the opening of the base 23
A discharge pipe 30 for discharging the liquid inserted into the second liquid storage container 16 into the second liquid storage container 22 is integrally formed of resin. The vicinity of the tip 31 of the discharge pipe 30 is tapered so that the discharge pipe 30 can be easily inserted into the opening 29 of the mouthpiece 23. Further discharge pipe
A liquid detecting element 32 is fixed in the radial direction in the vicinity of the inner lower portion of 30 by a radial seal. This is for automatically stopping the pump unit 18 by detecting the full amount of the liquid in the second liquid storage container 22 when the liquid reaches a proper amount, and the discharge pipe tip 31 and The distance is about 10 mm apart. The liquid detection element 32 is a light reflection type sensor including a light emitting / receiving element 33 and a prism 34, and the prism 34 is installed downward. The discharge pipe 30 is made of a resin material that transmits light. The cutout hole 35 at the tip 31 of the discharge pipe is a hole for guiding the liquid into the discharge pipe from below when the liquid is accumulated in the second liquid storage container 22, and the side hole 36 of the prism 34 is the discharge pipe. This is a so-called air vent hole that allows the liquid detection element 32 to surely detect when the liquid level in the second liquid storage container 22 rises by exhausting the air in the liquid container 30. The lead wire 37 of the liquid detection element 32 is wired to the control unit 19 through the inside of the discharge pipe 30 and the hose 21. Discharge port 38 opened on the side of discharge pipe 30
When the adapter 20 is attached to the mouthpiece 23, it is provided at a position lower than the lower end portion 25 of the mouthpiece, and the liquid detection element 32 is provided below the ejection port 38.

Next, the mouthpiece 23 is screwed and fixed to the mouth screw portion 39 of the second liquid storage container 22, and is sealed with the rubber packing 40. Inside the mouthpiece 23, there is provided a valve body 43 in which an O-ring 42 for pressing and urging a compression spring 41 is attached to an opening 29 of the mouthpiece, and the adapter 20 is attached to the mouthpiece.
When not coupled to 23, the opening 29 is sealed and closed. That is, the compression spring 41 is an urging means for urging the valve body 43 in a direction in which the valve body 43 is always closed. The spring receiver 44, which is caulked and fixed inside the mouthpiece 23 and outside the valve body 43, is a valve body.
It guides 43. An opening window 45 having a large opening is formed on the side surface of the spring receiver 44. This open window 45
When the adapter 20 is connected to the mouthpiece 23, the opening range of is opened at least from the discharge pipe tip 31 to a position above the discharge port 38.

In the above configuration, when refueling, the second liquid storage container 22 is installed with the mouthpiece 23 facing upward as shown in FIGS. 1 and 2, and the tip of the discharge pipe 30 of the adapter 20 is attached to the opening 29 of the mouthpiece 23. When the valve body 43 is pushed down while being inserted, the hooking claw portion 26 of the adapter 20 having a substantially H shape as viewed from the front spreads outward and the lower end portion 25 of the mouthpiece locks the adapter 20. At this time, the inner diameter of the opening 29 of the mouthpiece 23 and the discharge pipe 30
There is a gap between the outer diameter of the second liquid storage container 22 and the outside diameter of the second storage container 22 so that the air in the second liquid storage container 22 can flow out of the container 22 with almost no resistance.

Next, in this state, turn on the operation switch 46 and turn on the pump unit.
By operating 18, the liquid is the first liquid container
It is transported from 16 to the second liquid storage container 22 by the pump unit 18. At this time, the liquid flows from the hose 21 through the discharge pipe 30 of the adapter 20 into the second liquid storage container 22 from the discharge port 38 as shown by the solid line arrow in FIG. 2, and at the same time, the second liquid storage container 22. The air in the second liquid storage container 22 passes through the gap between the opening 29 and the discharge pipe 30.
2 is discharged to the outside as shown by the broken line arrow in FIG. At this time,
The discharge port 38 opened in the discharge pipe 30 is at a position lower than the lower end portion 25 of the mouthpiece 23, so that even if the force of the discharged liquid is strong, the liquid does not collide with the inner wall of the mouthpiece 23, It acts so as to flow into the second liquid storage container 22. Therefore, unlike the conventional case, the liquid does not hit the inner wall of the mouthpiece 2 and the air and the liquid are not spilled together from the opening 3 of the mouthpiece 2 by the force, and the liquid is smoothly transferred to the second liquid storage container 22. There is an effect that it can be transported. In other words, since liquid and air do not collide violently in the mouthpiece 23 during refueling, there is little flow resistance due to residual air, and refueling can be done quickly and in a short time, and from the vicinity of the joint between the adapter 20 and the mouthpiece 23 to the outside. No liquid leaks out and you can refuel without getting your hands dirty.

In addition, as a result of the prototype experiment, the discharge port 38 was
If the liquid is installed at a position about
It was confirmed that there was an effect that the air and liquid would not spill out together from the opening 29 of the mouthpiece 23 by hitting the inner wall of the.

Then, the liquid is conveyed to the second liquid storage container 22, and the infrared rays emitted from the light emitting element of the light emitting and receiving element 33 before the liquid surface reaches the height of the prism 34 of the liquid detecting element 32 is transmitted to the prism 34. The reflected light is reflected back by the light receiving element 33, and the light receiving element receives the reflected light and outputs it as an electrical signal to the lead wire 37.
The signal level sent to the control section 19 and the liquid level reaches the height of the prism 34 of the liquid detection element 32, the prism 34 is immersed in the liquid, the light is diffused from the surface of the prism 34, and the light is received by the light receiving and receiving element 33. By the change in signal level when the amount decreases,
It acts to detect the full liquid level. Therefore, when the second liquid storage container 22 reaches the full volume, the liquid detection element 32 and the control unit 19 can automatically stop the operation of the functioning pump unit 18. By this action, it is convenient without the trouble of having to manually stop the operation of the refueling and the pump while confirming whether or not the full amount is always reached during refueling as in the past. Further, the liquid detection element 32 and the discharge pipe tip 31 provided near the tip inside the discharge pipe 30.
With the configuration that is provided on the upper side with a distance of 5 mm or more from the liquid, the liquid discharged during liquid conveyance directly hits the liquid detection element 32 and is not full, but the pump unit 18 is mistaken for full and the pump unit 18 is stopped. There is a peculiar effect that acts so as to surely prevent malfunctions such as In this case, as a result of the trial manufacture and experiment, the liquid detection element 32 is connected to the tip of the discharge pipe.
It was confirmed that this effect was obtained when the distance to 31 was 5 mm or more. Further, the liquid detection element 32 is composed of an optical sensor having a prism 34, and the distance from the tip 31 of the discharge pipe is
It is provided on the upper side separated by 5 mm or more, and further, since the pipe 30 of this distance is made of a resin member that transmits light so that the amount of light reflection becomes small, the liquid detection element 32 and the liquid detection element 32 when the liquid reaches a full amount and should be stopped. The valve body with which the discharge pipe tip 31 is in contact
43 is too close and the light reflected from the valve body 43 is too strong, or the light reflected in the discharge pipe 30 is too strong, and a lot of light returns to the liquid detection element 32, and the pump unit 18 automatically stops. There is also a peculiar effect that it acts to prevent malfunctions such as not performing. As a result of experiments, the above-mentioned effect is obtained by a color inside the discharge pipe 30 between the liquid detection element 32 and the discharge pipe tip 31 other than the method of forming the discharge pipe 30 with a resin member that transmits light so as to reduce the amount of light reflection. To black
Alternatively, the same effect can be obtained by a structure that suppresses the reflection of light by at least one of the surface roughness such that the surface roughness inside the discharge pipe 30 is a matte surface. Of course, the effect was obtained by both the black color and the satin-like surface roughness. The same effect can be obtained also by means of reducing the reflection of light in the discharge pipe 30 by opening the side surface of the discharge pipe 30 between the liquid detection element 32 and the discharge pipe tip 31. Further, by the configuration in which the air vent hole 36 is provided in the discharge pipe 30 between the liquid detection element 32 and the discharge pipe tip 31, when the liquid level in the second liquid storage container 22 rises, the air in the discharge pipe 30 Is discharged to the outside of the discharge pipe 30, and the liquid comes into contact with the prism 34 of the liquid detection element 32, so that the full amount can be surely detected.

Further, as in the present embodiment, the discharge port 38 is provided on the side surface of the discharge pipe 30, and the liquid detection element 32 is installed below the discharge port 38. Not narrowed down by the sensing element 32,
Therefore, the required flow passage area can be secured without increasing the diameter of the discharge pipe 30. Therefore, there is a peculiar effect that the liquid can be transported in a short time with the thin, smart and lightweight adapter 20, and the handling operation is easy. Furthermore, the discharge port 38 provided on the side surface of the discharge pipe 30 is provided.
By disposing the liquid detection element 32 on the lower side of 38, the liquid ejected from the ejection port 38 is ejected obliquely downward on the side surface of the ejection pipe 30 as indicated by the solid arrow in FIG. That is, the liquid discharged during refueling can be discharged onto the side surface of the discharge pipe 30 without scattering the liquid to the liquid detection element 32 below the discharge port 38. Therefore, there is an effect that it is possible to prevent the operation of the pump unit 18 from being automatically stopped by mistake even though the liquid has not reached the full amount in the second liquid storage container 22 during refueling. This is a light reflection type sensor having the prism 34 of this embodiment, and it was also confirmed in the prototype of this embodiment in which the prism 34 is adhesively fixed downward to the inside of the discharge pipe 30 so as to seal in the radial direction.

Further, after the refueling is stopped, the grip 27 of the adapter 20 of the substantially H-shape can be lightly pinched to open the hooking claw portion 26 of the adapter 20,
Since the adapter 20 can be easily removed from the mouthpiece 23, the operability is good and the attachment / detachment is easy. Thus, the adapter
Since the lower end 25 of the base and the base 23 are connected by the engagement of the lower end 25 of the base and the claw portion 26 of the adapter, the adapter 20 can be attached by lightly pushing it in and detached by grasping the handle 27 lightly. In this way, the unique effect that the adapter 20 can be attached / detached very easily, easily and surely in one operation is obtained.

Effects of the Invention As described above, the liquid transfer device of the present invention has the following effects.

(1) Since the adapter is detachably attached to the mouthpiece of the second liquid storage container, and it is not necessary to directly touch the mouthpiece with the hand, it is possible to refuel without contaminating the hand.

(2) In addition to the configuration in which the adapter is detachably attached to the mouthpiece of the second liquid storage container, the tip of the discharge pipe of the adapter pushes the valve body of the mouthpiece and the adapter has a liquid detecting element. There is an effect that refueling can be performed without the trouble of removing the mouthpiece, and the pump unit can be automatically stopped when the second liquid storage container reaches a desired liquid level.

(3) The liquid detection element provided near the tip inside the discharge pipe is an optical sensor having a prism and is provided on the upper side with a distance of 5 mm or more from the tip of the discharge pipe. Since the structure is formed so as to reduce the amount, it has a peculiar effect that it reliably acts to prevent malfunction of liquid level detection, and is more reliable and can be used with peace of mind.

[Brief description of drawings]

FIG. 1 is a cross-sectional view of the entire structure of a liquid transfer device according to an embodiment of the present invention, FIG. FIG. 4 is a partial cross-sectional view of a conventional cartridge tank, and FIG. 6 is a partial cross-sectional view of a conventional cartridge tank. FIG. 16 …… First liquid container, 18 …… Pump unit, 20
…… Adapter, 22 …… Second liquid container, 23 …… Base, 30 …… Discharge pipe, 31 …… Discharge pipe tip, 32 ……
Liquid detection element, 34 ... Prism, 43 ... Valve body.

Claims (4)

[Claims] 1. A pump unit for transporting a liquid in a first liquid storage container, a base having a valve element provided in a second liquid storage container, and a first detachable mountable member for the base. A liquid communication container is provided with an adapter having a liquid detection element in communication with a liquid in a pipe line, and a tip of a discharge pipe of the adapter pushes open the valve body by coupling of the mouthpiece and the adapter. The liquid detection element provided near the tip inside the pipe is an optical sensor having a prism, and the distance from the tip of the discharge pipe is 5 m.
A liquid transfer device provided on the upper side separated by m or more, and the pipe of this distance has a small amount of light reflection. 2. The liquid transfer device according to claim 1, wherein the ejection pipe between the liquid detection element and the tip of the ejection pipe has a side surface opened. 3. The discharge pipe between the liquid detecting element and the tip of the discharge pipe is made of a member that transmits light.
The liquid transfer apparatus according to item. 4. The liquid transfer device according to claim 1, wherein the discharge pipe between the liquid detection element and the tip of the discharge pipe has a structure in which at least one of color and surface roughness suppresses reflection of light.