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JPH0798683B2 - Manufacturing method of composite material mainly composed of carbon and boron - Google Patents
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JPH0798683B2 - Manufacturing method of composite material mainly composed of carbon and boron - Google Patents

Manufacturing method of composite material mainly composed of carbon and boron

Info

Publication number
JPH0798683B2
JPH0798683B2 JP2203620A JP20362090A JPH0798683B2 JP H0798683 B2 JPH0798683 B2 JP H0798683B2 JP 2203620 A JP2203620 A JP 2203620A JP 20362090 A JP20362090 A JP 20362090A JP H0798683 B2 JPH0798683 B2 JP H0798683B2
Authority
JP
Japan
Prior art keywords
carbon
boron
composite material
producing
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2203620A
Other languages
Japanese (ja)
Other versions
JPH0489355A (en
Inventor
修 岡田
浩昭 小倉
敏明 曽我部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Tanso Co Ltd
Original Assignee
Toyo Tanso Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Tanso Co Ltd filed Critical Toyo Tanso Co Ltd
Priority to JP2203620A priority Critical patent/JPH0798683B2/en
Priority to DE69119158T priority patent/DE69119158T2/en
Priority to EP19910306592 priority patent/EP0470717B1/en
Publication of JPH0489355A publication Critical patent/JPH0489355A/en
Priority to US08/104,410 priority patent/US5449529A/en
Priority to US08/178,846 priority patent/US5436948A/en
Priority to US08/178,845 priority patent/US5468565A/en
Publication of JPH0798683B2 publication Critical patent/JPH0798683B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • Y02E30/39

Landscapes

  • Ceramic Products (AREA)
  • Carbon And Carbon Compounds (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、炭素−ホウ素(以下C−Bということがあ
る)の複合材料、特にホウ素(以下Bということがあ
る)成分が炭素(以下Cということがある)成分中に超
微粒で均一に分散されている複合材料の製造方法に関す
る。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a carbon-boron (hereinafter sometimes referred to as CB) composite material, and particularly when a boron (hereinafter sometimes referred to as B) component is carbon (hereinafter (Sometimes referred to as C) to a method for producing a composite material in which ultrafine particles are uniformly dispersed in a component.

〔従来の技術〕[Conventional technology]

C−B複合材料は、原子力産業に於いては中性子吸収材
として、また耐酸化性を付与された炭素材として、機械
用構造材として広く研究され、用いられている。
The C-B composite material has been widely studied and used as a neutron absorbing material in the nuclear industry, as a carbon material having oxidation resistance, and as a structural material for machinery.

現在一般的に知られているこのC−B複合材料の製造方
法としては、専ら別途に製造されたB4C(炭化ホウ素)
と、炭素材又は炭化し得る原料とを混合し、高温下で焼
成し、両者を固溶体化する方法が良く知られている。例
えば、特開昭62−108767号、特開平1−138172号公報
(特願昭62−297202号)などが挙げられる。
The currently generally known method for producing this CB composite material is B 4 C (boron carbide) produced separately.
It is well known that a carbon material or a carbonizable raw material is mixed and fired at a high temperature to form a solid solution of both. Examples thereof include JP-A-62-108767 and JP-A-1-138172 (Japanese Patent Application No. 62-297202).

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

上記従来の製造方法により得られたC−B複合材料は、
粗大なるB4Cを粉砕して炭素と混合するものであるが、
粉砕が機械的粉砕であるため、その微粉化には限界があ
り、目的物C−B複合材料としてはB4Cの部分、B4Cと炭
素が固溶化された部分及び炭素のみの部分が混在し、微
細に観察する時全体として完全均一とは言い難いもので
あった。
The CB composite material obtained by the above conventional manufacturing method is
Coarse B 4 C is crushed and mixed with carbon.
Since the pulverization is mechanical pulverization, there is a limit to the pulverization, and as the target C-B composite material, there are a B 4 C portion, a portion in which B 4 C and carbon are solid-solubilized, and a portion containing only carbon. When mixed and observed finely, it was hard to say that the whole was completely uniform.

また上記従来方法では、粉体同志を混合、成形、焼結す
るものであるため、焼結後の材料について、切削、成形
加工する際の不便さがあり、切削粉の排棄等により高価
なB4Cの原料効率が低下する欠点があった。
Further, in the above-mentioned conventional method, since the powders are mixed, molded and sintered, there is an inconvenience in cutting and molding the material after sintering, and it is expensive due to waste of the cutting powder. There was a drawback that the raw material efficiency of B 4 C decreased.

更に従来の方法で最も大きな問題点は、ホウ素以外の無
機質不純物を多く含む(通常約5000ppm)ことである。
この不純物は配合原料の粉砕、混合、成形、焼成等の各
工程で鋼鉄製機械類との接触等によって混入されてくる
ものであり、従来方法では避けることの極めて難しいも
のである。B−C複合材料の用途によっては、少量の無
機質不純物の共存は大きな問題とならない場合もある
が、原子力産業用材料としては混在する無機質不純物が
放射線の照射等により、同位体変換、分裂等の反応を併
発し、核融合材料に用いた場合にはこれら不純物から発
する高Z元素(高原子価元素)によりプラズマ温度を著
しく低下させる決定的な弊害を招く原因となる。そこで
原子力産業向け炭素材料としては特に高純度化された材
料、例えば無機質不純物が5ppm以下、好ましくは2ppm以
下、実質的に0ppm(原子吸光分析又は発光輝線スペクト
ル法による)に近い超高純度炭素材を用いるのが常であ
る。このような超高純度炭素材の製法としては、例えば
特開昭63−79759号公報(特願昭61−224131号)に示さ
れるように、無機質元素は揮発性の高いハロゲン化処理
によって除かれるが、B4C−Cを原料とする複合材料に
於いては、炭素材中にホウ素が存在するために、複合化
した後はこの方法を用いて不純物を除くことができな
い。
Further, the biggest problem in the conventional method is that it contains a large amount of inorganic impurities other than boron (usually about 5000 ppm).
These impurities are introduced by contact with steel machinery in each step of crushing, mixing, molding, firing of the blended raw materials, and it is extremely difficult to avoid them by the conventional method. Depending on the use of the BC composite material, the coexistence of a small amount of inorganic impurities may not be a big problem, but as a material for the nuclear industry, the mixed inorganic impurities may cause isotope conversion, fission, etc. due to radiation irradiation. When they are used in a nuclear fusion material, the reactions simultaneously occur, and the high Z element (high valence element) emitted from these impurities causes a definite adverse effect of significantly lowering the plasma temperature. Therefore, as a carbon material for the nuclear industry, a highly purified material, for example, an ultrahigh-purity carbon material having an inorganic impurity of 5 ppm or less, preferably 2 ppm or less, substantially 0 ppm (by atomic absorption analysis or emission line spectrum method) Is always used. As a method for producing such an ultra-high purity carbon material, for example, as shown in JP-A-63-79759 (Japanese Patent Application No. 61-224131), inorganic elements are removed by halogenation treatment with high volatility. but is at B 4 a C-C in the composite material as a raw material, due to the presence of boron in the carbon material, it is impossible to remove impurities by using the this method was complexation.

本発明は、従来法であるB4C−C粉を原料とする上記の
種々の欠点を解消し、更に優れたB−C複合材を開発す
ることにある。
The present invention solves the above-mentioned various drawbacks of using a conventional B 4 C-C powder as a raw material and develops a more excellent B-C composite material.

〔課題を解決するための手段〕[Means for Solving the Problems]

本発明者らは上記従来方法の欠点を解決し、より優れた
材料を開発するために研究を進め、先ずホウ素源として
従来方法の原料であるB4Cを使用せず、新しく酸化ホウ
素又はその水和化合物を溶融又は溶液の形で炭素材に含
浸せしめる方法を採用した。この方法によりホウ素成分
は分子状のレベルで微細な炭素粒表面又は炭素材中の微
細な細孔内に浸透し、B4Cの粉体使用の場合に比し極め
て微細に、且つ全体にわたって分散させることができ
る。
The present inventors have solved the drawbacks of the above-mentioned conventional method and proceeded with research to develop a more excellent material, first without using B 4 C, which is a raw material of the conventional method, as a boron source, and newly used boron oxide or its The method of impregnating the carbon material with the hydrated compound in the form of melt or solution was adopted. By this method, the boron component permeates at the molecular level on the surface of fine carbon particles or in the fine pores in the carbon material, and is extremely fine compared to the case of using B 4 C powder, and dispersed throughout the whole. Can be made.

更にこのようにホウ素を酸化物の形で使用するため、酸
化物と炭素との反応によってホウ素が炭素内に固定され
固溶体化するに適した反応方式、即ち炭素材へのホウ素
化合物の液状での含浸に引き続き、含浸されているホウ
素化合物が炭素材から揮散しない条件で、且つホウ素と
炭素が固溶化反応する条件として、高温、高圧下に焼成
する製法を開発し、所期の目的に達した。
Further, since boron is used in the form of an oxide as described above, a reaction method suitable for fixing boron in carbon by carbon reaction with an oxide to form a solid solution, that is, a boron compound in a liquid state in a carbon material is used. Following impregnation, we developed a manufacturing method in which the impregnated boron compound does not volatilize from the carbon material, and as a condition for the solid solution reaction of boron and carbon, a method of firing at high temperature and high pressure was developed, and the intended purpose was reached. .

〔発明の作用並びに構成〕[Operation and Configuration of Invention]

本発明の作用を酸化ホウ素(B2O3)と炭素との反応につ
いて例示し、説明する。
The action of the present invention will be described by exemplifying the reaction between boron oxide (B 2 O 3 ) and carbon.

〈第一工程〉 耐圧容器内で炭素材、例えば等方性高密度炭素材(東洋
炭素(株)製 「IG−11」)の切削成形体に、溶融酸化
ホウ素を600〜1400℃、好ましくは800〜1200℃にて加圧
含浸せしめる。この際耐圧容器内を一旦減圧にして炭素
材細孔内に含まれる空気を除いてから含浸させることが
望ましいが、必ずしも事前脱気しなくても良い。
<First Step> In a pressure-resistant container, a carbon material, for example, an isotropic high-density carbon material (Toyo Tanso Co., Ltd. “IG-11”) cut molded body, molten boron oxide is 600 to 1400 ° C., preferably Impregnate under pressure at 800-1200 ℃. At this time, it is desirable to depressurize the pressure vessel once to remove the air contained in the pores of the carbon material before impregnation, but it is not always necessary to degas beforehand.

炭素材にB2O3を含浸せしめるには数kg/cm2の加圧下でも
良いが、深部まで完全に圧力浸透させるには50〜100kg/
cm2にすることが望ましい。この加圧は、炭素材の空孔
率、粒度、細孔分布、温度等により適宜に決定される。
The carbon material may be impregnated with B 2 O 3 under a pressure of several kg / cm 2 , but 50 to 100 kg / can be used to completely infiltrate deep into the material.
It is desirable to have cm 2 . This pressurization is appropriately determined depending on the porosity, particle size, pore distribution, temperature, etc. of the carbon material.

〈第二工程〉 B2O3を含浸せしめた炭素材は不活性気体を圧力媒体とし
て高温、高圧下にて加熱処理(以下HIPということがあ
る)を行う。加熱処理により、例えばAr等の不活性ガス
を媒体として用いることにより恰も水圧で押すように炭
素材及びB2O3液を各方面から均等に圧力をかけ、B2O3
蒸散を防ぎつつ、炭素材内に閉じ込め、温度の効果によ
り炭素とホウ素の化学反応が進行する。
<Second Step> The carbon material impregnated with B 2 O 3 is subjected to heat treatment (hereinafter sometimes referred to as HIP) at high temperature and high pressure using an inert gas as a pressure medium. By heat treatment, for example, by using an inert gas such as Ar as a medium, the carbon material and the B 2 O 3 liquid are evenly pressed from each direction so as to be pressed by water pressure, while preventing evaporation of B 2 O 3. The carbon is confined in the carbon material, and the chemical reaction between carbon and boron proceeds due to the effect of temperature.

加熱処理装置内の圧力及び温度は、100kg/cm2以上、150
0℃以上の温度、望ましくは2000℃以上、1500〜2000kg/
cm2が良い。この場合温度が2300℃を超えると、炭素と
ホウ素の固溶体の分解反応が併発するので好ましくな
い。
The pressure and temperature inside the heat treatment device is 100 kg / cm 2 or more, 150
Temperature of 0 ℃ or higher, desirably 2000 ℃ or higher, 1500-2000kg /
cm 2 is good. In this case, if the temperature exceeds 2300 ° C, the decomposition reaction of the solid solution of carbon and boron occurs simultaneously, which is not preferable.

以上第一、第二工程が必須であるが、この複合材の使用
目的によっては、ほんの少量のB2O3が炭素材中に残る場
合があるので、これを除くために次に第三工程を加える
こともできる。
The above first and second steps are essential, but depending on the purpose of use of this composite material, a small amount of B 2 O 3 may remain in the carbon material. Can also be added.

〈第三工程〉 第二工程でHIP処理を終わった複合材を10Torr以下、好
ましくは5Torr以下の減圧下、1000℃以上、好ましくは1
500℃以上の高温、減圧下処理により、複合材中のB2O3
量は0.1%以下に減少させることができる。このように
して得られたB−C複合材は従来法のようにB4C粉を用
いた複合材に比べホウ素が微細に、且つ全体に均一に分
散されている。
<Third step> The composite material subjected to the HIP treatment in the second step is subjected to a reduced pressure of 10 Torr or less, preferably 5 Torr or less, 1000 ° C or more, preferably 1
B 2 O 3 in the composite material is treated at high temperature of 500 ℃ or more under reduced pressure.
The amount can be reduced to less than 0.1%. In the B-C composite material thus obtained, boron is finely dispersed and uniformly dispersed throughout the composite material as compared with the composite material using B 4 C powder as in the conventional method.

本発明に於いて使用される炭素材は上記例示のように等
方性炭素材の他、一般炭素材、異方性炭素材(例えばパ
イロカーボン、パイログラファイトなど)、炭素−炭素
複合材(以下C/C材ということがある)等、炭素材の種
類を問わず適用可能である。本発明は炭素粉を用いない
ため成形された炭素材の形状、組織、骨格をそのままの
状態で炭素をホウ素化することができることが最大の特
徴として挙げられる。
The carbon materials used in the present invention include isotropic carbon materials as exemplified above, general carbon materials, anisotropic carbon materials (for example, pyrocarbon, pyrographite, etc.), carbon-carbon composite materials (hereinafter It is applicable regardless of the type of carbon material such as C / C material). Since the present invention does not use carbon powder, the greatest feature is that carbon can be borated while the shape, texture, and skeleton of the molded carbon material remain unchanged.

例えば超高純度等方性高密度黒鉛材を基材として用いて
ホウ素化した場合には、ホウ化合物の純度の良いものを
使用すれば得られる複合材としては、炭素とホウ素以外
の元素の不純物は基材の純度とほぼ同じ5ppm以下と非常
に小さいものが得られる。これは原料の粉砕、混合、圧
縮成形等機械的処理工程中の汚染が本発明の場合皆無で
あることによるものと思われる。
For example, when boron is used by using ultra-high purity isotropic high-density graphite material as a base material, a composite material obtained by using a material having a high purity boro compound is an impurity of elements other than carbon and boron. Is very small, 5 ppm or less, which is almost the same as the purity of the base material. It is considered that this is because in the present invention, there is no contamination during mechanical processing steps such as crushing, mixing, compression molding of raw materials.

本発明方法の特徴を示す端的な例として、炭素/炭素複
合材のホウ素化の場合が挙げられる。従来法のようにB4
C粉を用いる場合、非常に細かく粉砕しても1μm以下
の粒径に粉砕することは特殊な設備と技術を要し、この
粒子を樹脂成分と混和し、炭素繊維に塗布し、プリプレ
グを作り、更に成形、加熱硬化、炭化し、その後切削加
工してホウ素化C/C材製品を作る方法が考えられるが、
この方法の最大の欠点は炭素材を完全に黒鉛化できない
点にある。何故ならば炭素の黒鉛化には2500〜3000℃の
高温焼成が必要であるにもかかわらず、B4C成分は2300
℃付近で分解を始めるからである。このため予め3000℃
での高温焼成によって黒鉛化されたC/C材の微細なる細
孔内にB4C細粉を押し込むことは不可能に近く、まして
ホウ素成分をC/C材の深部まで均一に分散させることは
できない。このことは一般炭素材ブロックについても同
様に言えることではあるが、C/C材については炭素繊維
の強度を維持しつつホウ素化を計らねばならない点に特
に困難があった。
A simple example showing the characteristics of the method of the present invention is the case of boration of a carbon / carbon composite material. B 4 as in conventional method
When using C powder, it requires special equipment and technology to grind it to a particle size of 1 μm or less, even if it is ground very finely. This particle is mixed with a resin component and applied to carbon fiber to make a prepreg. It is conceivable to make a boronized C / C material product by further molding, heat curing, carbonizing, and then cutting.
The biggest drawback of this method is that the carbon material cannot be completely graphitized. The reason for this is that although the graphitization of carbon requires high temperature firing at 2500-3000 ° C, the B 4 C content is 2300
This is because decomposition begins at around ℃. Therefore, 3000 ° C in advance
It is almost impossible to push the B4C fine powder into the fine pores of the C / C material graphitized by high-temperature firing at 40 ° C, let alone evenly distribute the boron component to the deep part of the C / C material. I can't. This can be said for the general carbon material block as well, but for the C / C material, it was particularly difficult to measure the boronation while maintaining the strength of the carbon fiber.

この点本発明方法による場合、極めて容易にC/C材のホ
ウ素化が可能である。既に述べた如くホウ素成分は溶融
又は溶液の形で分子レベルの大きさで炭素材の細孔内に
圧力によって強制的に圧入され深部まで均一に分散させ
ることができる。且つこのホウ素成分の強制圧入作業及
びその後の焼成作業によってC/C材としての組織に変化
はなく、炭素材は事前に3000℃での黒鉛化処理を行って
いるので、ホウ素化反応を進めるために2000℃にて焼成
しても、得られるホウ素化成形体はC/C材としての充分
の物性を有するものとなる。
In this respect, according to the method of the present invention, the C / C material can be boronized very easily. As described above, the boron component can be forcibly pressed into the pores of the carbon material by a pressure in a molten or solution form at a molecular level, and can be uniformly dispersed to a deep portion. In addition, there is no change in the structure of the C / C material due to the forced press-in work of this boron component and the subsequent firing work, and since the carbon material has been graphitized at 3000 ° C in advance, in order to promote the boration reaction. Even if it is fired at 2000 ° C., the obtained borated compact has sufficient physical properties as a C / C material.

一方炭素材に含浸されるホウ素成分は、原理的には加熱
により溶融又は溶媒によって溶液になし得るホウ素化合
物が本目的に供し得るが、炭素材と共に加熱焼成して無
機質不純物を残すものは、炭素材の汚染を招来し、用途
に制約を生じるので好ましくない。従って焼成によって
熱的分解又は炭素との反応によってホウ素のみを残して
分解揮散する化合物が望ましい。この点からは、含ホウ
素有機化合物やホウ素のハロゲン化物等も挙げられる
が、経済性及び取扱の容易性などの点から、本発明に於
いては酸化ホウ素(B2O3)及びその水和化合物、例えば
H3BO3・オルトホウ酸が最適なものとして例示できる。
例えばB2O3と炭素との化学反応としては、 2B2O3+7C→B4C+6CO がB4Cの焼成反応として知られているが、本発明のよう
に非常に多量の炭素の中に分子レベルの大きさのB2O3
分散されて生成した(炭素−ホウ素)複合材が上記の反
応式通りに進んでいるかどうかは明確でない。実施例1
に示す方法で得られた複合材について種々の分析を行っ
た結果、化学分析によっては4重量%のホウ素成分が測
定され(遊離B2O3 0.02%)、且つ中性子照射の結果か
らも明らかなホウ素成分による中性子吸収の事実が観察
されるにもかかわらず、X線回折装置による観察では、
B4Cの存在を示すピークは僅かである。他の特定の結晶
系を示すピークも少なく、ブロードな部分が多いことか
ら、不定形物又は固溶体の状態をなすものと考えられ
る。従って最終製品は、B4Cという特定の化合物を示す
明確な形態ではなく、(BxCy+C)の形としての固溶体
の形態であろうと推察されるが、本発明はこのような固
溶体の形態に拘束されるものではない。
On the other hand, the boron component impregnated in the carbon material can be used for this purpose as a boron compound which can be melted by heating or made into a solution by a solvent in principle. It is not preferable because it causes contamination of the material and limits the use. Therefore, a compound that decomposes and volatilizes leaving only boron by thermal decomposition or reaction with carbon by firing is desirable. From this point, boron-containing organic compounds, boron halides, etc. may be mentioned, but in the present invention, boron oxide (B 2 O 3 ) and its hydrate are included from the viewpoints of economy and ease of handling. Compound, eg
H 3 BO 3 orthoboric acid can be exemplified as the optimum one.
For example, as a chemical reaction between B 2 O 3 and carbon, 2B 2 O 3 + 7C → B 4 C + 6CO is known as a calcination reaction of B 4 C. It is not clear whether the (carbon-boron) composite material produced by dispersing B 2 O 3 having a molecular level is proceeding according to the above reaction formula. Example 1
As a result of various analyzes of the composite material obtained by the method shown in Fig. 4, 4% by weight of boron component was measured by chemical analysis (free B 2 O 3 0.02%), and it was also clear from the result of neutron irradiation. Despite the fact that the neutron absorption by the boron component is observed, the observation by the X-ray diffractometer shows that
There are few peaks indicating the presence of B 4 C. Since there are few peaks showing other specific crystal systems and there are many broad portions, it is considered to be in an amorphous or solid solution state. Therefore, it is speculated that the final product may be in the form of a solid solution as the form of (BxCy + C), rather than the definite form indicating the specific compound of B 4 C, but the present invention is restricted to such a form of solid solution. Not something.

ホウ素成分としては酸化ホウ素(B2O3)の他、それの水
和化合物も同様に使用することができる。水和化合物と
しては、例えばホウ酸(H3BO3、B(OH))が挙げら
れる。
As the boron component, besides boron oxide (B 2 O 3 ), a hydrated compound thereof can be used as well. Examples of the hydrated compound include boric acid (H 3 BO 3 , B (OH) 3 ).

これらホウ酸は、酸化ホウ素(B2O3)に比べ、比較的低
い融点(185℃)を有し、それ以上の温度では水分を放
ちながら分解し、(B2O3nH3BO3)固溶体的な形態とな
り、液状を保つ。従ってホウ酸を原料に用いた場合に
は、容器内に適当な粘度を保つ温度、即ち300〜500℃に
保ちつつ、ホウ酸を溶融し、これに炭素材を浸漬し、加
圧含浸により炭素材細孔内に強制的に圧入せしめる。以
上の第一工程(含浸)に引き続いて行う第二工程(HIP
処理工程)は、上記したB2O3の場合と同様に実施し得
る。
These boric acids have a relatively low melting point (185 ° C) compared to boron oxide (B 2 O 3 ), and decompose at higher temperatures (B 2 O 3 · n H 3 BO) while releasing water. 3 ) It becomes a solid solution form and remains liquid. Therefore, when boric acid is used as a raw material, boric acid is melted while maintaining a suitable viscosity in the container, that is, 300 to 500 ° C., a carbon material is dipped in this, and carbon is impregnated by pressure. Forcibly press into the material pores. The second step (HIP) that follows the above first step (impregnation)
The treatment step) can be performed in the same manner as in the case of B 2 O 3 described above.

次にこれらホウ素化合物と炭素材とを原料として本発明
方法を実施する際の態様について説明する。
Next, a mode for carrying out the method of the present invention using these boron compound and carbon material as raw materials will be described.

ホウ素化合物は加熱溶融し、液状になった状態又は適宜
な溶媒に溶解した溶液の状態で加圧含浸される。例えば
B2O3の融点は常圧にて450℃、沸点は1500℃であり、こ
の温度範囲で液状となるが、含浸操作は600〜1400℃、
好ましくは800〜1200℃の温度範囲が適当である。
The boron compound is heat-melted and pressure-impregnated in a liquid state or a solution state dissolved in an appropriate solvent. For example
B 2 O 3 has a melting point of 450 ° C. at normal pressure and a boiling point of 1500 ° C., and becomes liquid in this temperature range, but impregnation operation is 600 to 1400 ° C.,
A temperature range of 800 to 1200 ° C. is suitable.

先ず第一工程として、耐圧容器内にてB2O3と炭素材を入
れ、加熱、(真空)・加圧法によって炭素形成体の細孔
空隙にB2O3を圧入する。この際B2O3圧入に先立って容器
内を一旦減圧にし、炭素材の細孔内に存在する空気を除
去しておくと、B2O3の圧入が完全で、容易であるが、圧
入圧力が高いので、この一旦減圧操作は必須ではない。
圧入圧力は、数kg/cm2でも良いが、好ましくは50〜100k
g/cm2である。
First, as the first step, B 2 O 3 and a carbon material are put in a pressure vessel, and B 2 O 3 is press-fitted into the pore voids of the carbon forming body by a heating (vacuum) / pressurizing method. At this time, if the air inside the pores of the carbon material is removed by temporarily reducing the pressure inside the container prior to the B 2 O 3 press-fitting, the B 2 O 3 press-fitting is complete and easy, but Since the pressure is high, this temporary depressurization operation is not essential.
The press-fitting pressure may be several kg / cm 2 , but is preferably 50-100 k
It is g / cm 2 .

次に第二工程としてHIP処理を行う。第一工程でホウ素
化合物を含浸させた炭素材を、常圧で2000℃で加熱して
も、炭素材は殆どホウ素化されない。高温加熱によって
ホウ素成分が蒸散し、炭素材との反応で固溶体化するこ
とがないからと思われる。第二工程での加熱は、高い圧
力下に於いて行うことが必要である。高温・高圧で行う
処理は例えばAr等の不活性ガスを媒体として、100kg/cm
2以上、1500℃以上の温度、望ましくは100〜2000kg/c
m2、2000℃以上の条件で行う。このHIP処理により炭素
材中へホウ素化合物を固溶拡散、定着させることができ
る。
Next, HIP processing is performed as a second step. Even if the carbon material impregnated with the boron compound in the first step is heated at 2000 ° C. under normal pressure, the carbon material is hardly borated. This is probably because the boron component evaporates by heating at high temperature and does not form a solid solution due to the reaction with the carbon material. The heating in the second step needs to be performed under high pressure. The process performed at high temperature and high pressure is 100 kg / cm with an inert gas such as Ar as a medium.
2 or more, temperature of 1500 ℃ or more, desirably 100 to 2000 kg / c
m 2, carried out in 2000 ℃ or more of the conditions. By this HIP treatment, the boron compound can be solid-solution diffused and fixed in the carbon material.

以上が第二工程で、第一工程と共に必須の操作であり、
通常の〔炭素−ホウ素〕固溶体としての用途や目的のた
めには、この段階で更に必要に応じて切削成形加工処理
等の仕上げを行って市場に供される。
The above is the second step, which is an essential operation together with the first step,
For ordinary use and purpose as a [carbon-boron] solid solution, further finishing such as cutting and forming treatment is carried out at this stage and the product is put on the market.

しかし特殊な用途、例えば原子炉用中性子吸収材などの
用途に用いる可能性のある材料については残存B2O3量は
できるだけ少ない方が良い。このようなB2O3が原子炉内
に用いられ、高温条件下にて使用された場合、蒸発した
B2O3が比較的低温部に析出固結し、作動を阻害するトラ
ブルの原因となったり、金属製部品を腐食したり、保存
中固結したりするからである。
However, for special applications such as neutron absorbers for nuclear reactors, the amount of residual B 2 O 3 should be as small as possible. When such B 2 O 3 was used in a nuclear reactor and used under high temperature conditions, it vaporized.
This is because B 2 O 3 precipitates and solidifies in a relatively low temperature part, causing troubles that hinder the operation, corroding metal parts, and solidifying during storage.

そのため残存するB2O3を除く必要がある場合は、必要に
応じて次に記す第三工程を付け加えることができる。
Therefore, when it is necessary to remove the remaining B 2 O 3 , a third step described below can be added as necessary.

〈第三工程〉 第二工程で得られた固溶体を、耐圧容器に入れ、減圧
下、好ましくは10Torr以下、特に好ましくは5Torr以下
の強減圧下、1500℃以上の熱処理を施し、B2O3を蒸発除
去する工程が付け加えられる。
<Third Step> The solid solution obtained in the second step is placed in a pressure vessel, and under reduced pressure, preferably 10 Torr or less, particularly preferably 5 Torr or less under strong reduced pressure, and subjected to heat treatment at 1500 ° C. or higher, B 2 O 3 Is added to the step of removing by evaporation.

このような処理を行うことによって、B2O3残存量を0.01
重量%にまで少なくすることができる。
By performing such treatment, the residual amount of B 2 O 3 is 0.01
It can be as low as wt%.

本発明法によって得られる材料はその多様性により、よ
り優れた耐酸化消耗材、中性子吸収材等の原子炉材料と
して、また核融合炉用プラズマ対向壁、宇宙航空用材
料、冶金用、機械用部品等あらゆる分野に威力を発揮す
る。
Due to its diversity, the material obtained by the method of the present invention is more excellent as an anti-oxidation consumable material, as a reactor material such as a neutron absorber, and also as a plasma facing wall for a fusion reactor, an aerospace material, a metallurgy, a machine. It exerts its power in all fields such as parts.

〔発明の効果〕〔The invention's effect〕

このようにして得られた本発明複合材料は、炭素中にホ
ウ素が均質に拡散している。また炭素成形体はC/C材を
始め、高密度黒鉛等あらゆる種類の炭素材及び形状のも
のを選択することができ、従来方法では得られないよう
な炭素−ホウ素複合材料を作製することができるという
大きな利点がある。
In the composite material of the present invention thus obtained, boron is uniformly dispersed in carbon. In addition, carbon moldings can be selected from all kinds of carbon materials and shapes such as high density graphite including C / C materials, and carbon-boron composite materials that cannot be obtained by conventional methods can be produced. There is a big advantage of being able to do it.

〔実 施 例〕〔Example〕

以下に実施例を示して本発明を詳しく説明する。 Hereinafter, the present invention will be described in detail with reference to examples.

実施例1 〈第一工程〉 微粒等方性黒鉛材(東洋炭素(株)製 「IG−11」)に
オートクレーブを用いて1200℃で溶融したB2O3に該黒鉛
材を浸漬し、N2ガスにて150kg/cm2の圧力で1時間加圧
し、B2O3を該黒鉛材の気孔中に含浸した。
Example 1 <First Step> A fine-grained isotropic graphite material (“IG-11” manufactured by Toyo Tanso Co., Ltd.) was immersed in B 2 O 3 melted at 1200 ° C. using an autoclave, and N Two gases were applied at a pressure of 150 kg / cm 2 for 1 hour to impregnate B 2 O 3 into the pores of the graphite material.

〈第二工程〉 含浸終了後更にHIP処理装置を用い、温度2000℃、2000k
g/cm2の圧力で1時間保持し(圧力媒体Ar)、ホウ素を
該黒鉛材中へ拡散、固溶体化した。尚HIP処理の際、被
処理品を黒鉛製の円筒型のサヤに入れ、蓋をした。
<Second step> After the impregnation is completed, a HIP treatment device is used and the temperature is 2000 ° C and 2000k.
A pressure of g / cm 2 was maintained for 1 hour (pressure medium Ar), and boron was diffused into the graphite material to form a solid solution. During the HIP treatment, the article to be treated was put in a graphite cylindrical sheath and the lid was closed.

〈第三工程〉 その後真空容器を用い、1Torr、2000℃で1時間の真空
処理を行った。得られた複合材料のホウ素濃度はマンニ
ットール法で測定し、4.0重量%(ホウ素元素として)
であった。その内B2O3は0.02重量%であり、殆ど全ての
未反応のB2O3が蒸散、除去されていた。
<Third Step> After that, a vacuum treatment was performed in a vacuum container at 1 Torr and 2000 ° C. for 1 hour. The boron concentration of the obtained composite material was measured by the Mannitol method and was 4.0% by weight (as boron element).
Met. Among them, B 2 O 3 was 0.02% by weight, and almost all unreacted B 2 O 3 was evaporated and removed.

実施例2 実施例1で得られた炭素−ホウ素複合材料を実施例1と
同様な処理を繰り返し行った。それによって得られたホ
ウ素複合材料のホウ素濃度は7重量%であった。その内
B2O3は0.03重量%であった。
Example 2 The carbon-boron composite material obtained in Example 1 was repeatedly treated in the same manner as in Example 1. The boron concentration of the boron composite material thus obtained was 7% by weight. Of that
B 2 O 3 was 0.03% by weight.

上記から明らかな通り、実施例1に示す処理を繰り返す
ことによって、複合材料中のホウ素含量を高め得られる
ことが判った。
As is clear from the above, it was found that the boron content in the composite material can be increased by repeating the treatment shown in Example 1.

実施例3 PAN系高強度炭素繊維(3000フィラメント、繊維径7μ
m、引張強度300kg/mm2)の平織りクロスに炭化ホウ素
(直径7μm以下)5〜20重量%を均一に分散させたフ
ェノール樹脂溶液(レゾール型フェノール樹脂をメタノ
ールで2〜3倍に希釈した溶液)を含浸塗布し、24時間
風乾を行いプリプレグシートを得た。
Example 3 PAN-based high strength carbon fiber (3000 filament, fiber diameter 7μ
m, a tensile strength of 300 kg / mm 2 ) of a plain weave cloth with 5-20% by weight of boron carbide (diameter 7 μm or less) uniformly dispersed (a phenol resin solution diluted 2 to 3 times with methanol) ) Was applied by impregnation and air-dried for 24 hours to obtain a prepreg sheet.

このプリプレグシートを乾燥器中で熱処理し(100℃×
0.5時間)、その後金型に詰め、油圧プレスで140℃、50
kg/cm2の条件で1時間保持して2枚の積層体たる2D成形
体を得た。
This prepreg sheet is heat treated in a dryer (100 ° C x
0.5 hours), then packed in a die, hydraulic press at 140 ℃, 50
It was kept under the condition of kg / cm 2 for 1 hour to obtain a 2D molded body as two laminated bodies.

得られた成形体をコークス粉体中に詰め、非酸化性雰囲
気で1000℃まで昇温速度10℃/時間で処理し、その後真
空炉を用い5Torrの減圧下で、2000℃まで100℃/時間の
速度で高温処理を行った。クラックのない2D C/C複合材
が得られた。
The obtained compact was packed in coke powder and treated in a non-oxidizing atmosphere up to 1000 ° C at a heating rate of 10 ° C / hour, then in a vacuum furnace under reduced pressure of 5 Torr to 2000 ° C up to 100 ° C / hour. High temperature treatment was performed at a speed of. A crack-free 2D C / C composite was obtained.

上記2D C/C複合材に対して、オルトホウ酸(H3BO3)1
重量%に対して、水1重量%を加えて得られた溶液を加
え、浸漬、含浸させた。これを120℃に保った乾燥器内
にて水分を蒸発させた。その後水溶液含浸処理を更に1
回実施した。該水溶液は比較的粘度が低く、C/C複合材
中の空隙や細孔内に、深部まで容易に含浸されているこ
とが確認された。
Orthoboric acid (H 3 BO 3 ) 1 for the above 2D C / C composite
A solution obtained by adding 1% by weight of water to the% by weight was added, dipped and impregnated. The water was evaporated in a dryer maintained at 120 ° C. After that, 1 more impregnation treatment
Conducted once. It was confirmed that the aqueous solution had a relatively low viscosity and was easily impregnated into the voids and pores of the C / C composite material to a deep portion.

以上を第一工程(含浸処理)とし、実施例1に示すのと
同様の条件下にて弟二工程を実施して、C/C複合材を基
材とした炭素−ホウ素複合材を得た。得られた製品中の
ホウ素濃度は3.7重量%(ホウ素元素換算値)であっ
た。
Using the above as the first step (impregnation treatment), two steps were performed under the same conditions as shown in Example 1 to obtain a carbon-boron composite material using the C / C composite material as a base material. . The boron concentration in the obtained product was 3.7% by weight (boron element conversion value).

実施例4 炭素基材として、高純度超微細等方性黒鉛材(以下ISO
−880と略称する)を使用し、実施例1と同様の方法で
ホウ素化反応を行った。
Example 4 As a carbon substrate, a high-purity ultrafine isotropic graphite material (hereinafter referred to as ISO
(Abbreviated as -880) was used to carry out the boration reaction in the same manner as in Example 1.

この炭素基材は緻密、高強度の特性を有する炭素材で、
細孔容積の小さい材料であるが、実施例1に示す方法で
ホウ素化を行ったところ、得られたC−B複合材中のホ
ウ素濃度は2.6%(重量)であり、且つ第三工程の処理
を行った後の残存B2O3量は0.01%以下と測定された。
This carbon substrate is a carbon material that has dense and high strength characteristics.
Although it is a material having a small pore volume, when boronation was performed by the method shown in Example 1, the boron concentration in the obtained C-B composite material was 2.6% (by weight), and The amount of residual B 2 O 3 after the treatment was measured to be 0.01% or less.

尚ホウ素化処理を行った前後、即ちISO−880原材と、本
実施例によるホウ素化反応後に於けるホウ素以外の元素
の分析値は第1表の通りであった。なお、単位はppmで
ある。
Table 1 shows the analysis values of elements other than boron before and after the boration treatment, that is, the ISO-880 raw material and after the boration reaction according to this example. The unit is ppm.

尚一般炭素材は通常400ppm前後の不純物を含有するが、
これを高温ハロゲン化処理(例えば特開昭63−79759
号)により10ppm以下、目的により全灰分量を1〜2ppm
以下にすることができる。分析方法は原子吸光分析法及
び発光輝線スペクトル法等の併用による。また(−)は
検出せずを示す。
In addition, the general carbon material usually contains about 400ppm of impurities,
This is subjected to high temperature halogenation treatment (see, for example, JP-A-63-79759
No.) 10ppm or less, depending on the purpose the total ash content is 1-2ppm
It can be: The analysis method is a combination of atomic absorption spectrometry and emission line spectrum method. Further, (−) indicates that no detection was performed.

第1表のホウ素化処理前後の不純物量の分析結果からも
明らかなように、ホウ素以外の元素は増加していないこ
とが判る。
As is clear from the analysis results of the amount of impurities before and after the boration treatment in Table 1, it is understood that the elements other than boron have not increased.

実施例5、6及び比較例1 本発明法にて調製した試料及び従来法にて調製した試料
を用いて中性子照射試験を行った。
Examples 5, 6 and Comparative Example 1 A neutron irradiation test was conducted using the sample prepared by the method of the present invention and the sample prepared by the conventional method.

〈供試試料〉 試料−A(比較例1): 市販B4C粉を粉砕し、3〜7μm径の粒度を持つものを
運び、用意した。別途、石炭コークス粉(平均粒径15μ
m以下)50重量部、人造黒鉛粉(平均粒径40μm以下)
10重量部及びピッチ40重量部を混和し、加熱下(230
℃、2時間)混練後、成形粉砕する。この粉砕品100に
対して上記B4C粒7.7重量部を添加し、少量の粘結剤と共
に、加熱、混練した。この混練物を加圧成形し、2000℃
にて焼成せしめ、原料を得た。化学的分析の結果、ホウ
素含有量は4.2重量%であった(純ホウ素換算値)。
<Test sample> sample -A (Comparative Example 1): pulverizing a commercially available B 4 C powder, carries the particles having the size of 3~7μm diameter, were prepared. Separately, coal coke powder (average particle size 15μ
50 parts by weight, artificial graphite powder (average particle size 40 μm or less)
Mix 10 parts by weight and 40 parts by weight of the pitch, and heat (230
After kneading, the mixture is molded and ground. 7.7 parts by weight of the above B 4 C particles were added to this pulverized product 100, and the mixture was heated and kneaded with a small amount of a binder. This kneaded product is pressure-molded and 2000 ° C
The material was obtained by firing. As a result of chemical analysis, the boron content was 4.2% by weight (pure boron conversion value).

試料−B(実施例5): 前記実施例1に記載の方法により得られた原材。Sample-B (Example 5): Raw material obtained by the method described in Example 1 above.

試料−C(実施例6): 前記実施例3に記載の方法により得られた原材。Sample-C (Example 6): Raw material obtained by the method described in Example 3 above.

上試の方法によって得られた3種類の原材を、厚さ2mm
の薄い板状に切断し、中性子照射試験に供した。
2mm thickness of 3 kinds of raw materials obtained by the above method
Was cut into a thin plate and subjected to a neutron irradiation test.

中性子照射試験装置: 住重試験検査(株) 中性子ラジオグラフィビーム照射
量: 34.4μA・4653sec(160.0m Cb) 中性子照射方法: 乾板上に試料を置き、中性子を照射した。中性子が吸収
された部分は白く、吸収されなかった部分は黒く露光さ
れている。
Neutron irradiation test equipment: Sumiju Test Co., Ltd. Neutron radiography beam irradiation amount: 34.4 μA, 4653 sec (160.0 m Cb) Neutron irradiation method: A sample was placed on a dry plate and irradiated with neutrons. The areas where neutrons are absorbed are exposed in white, and the areas where they are not absorbed are exposed in black.

試験結果: 試験結果を第1〜2図に示す。Test results: The test results are shown in FIGS.

試料−Aの場合は第2図の通りホウ素成分はB4Cの粒状
として存在し、中性子が吸収された部分は、未露光状態
として白く斑点状として残る。ホウ素の無い部分、即ち
中性子が照射された部分は黒く露光されている。尚この
図はこの斑点を明瞭に出すため、10倍に拡大したものを
示す。
In the case of Sample-A, as shown in FIG. 2, the boron component exists as B 4 C particles, and the neutron-absorbed portion remains as white spots as an unexposed state. The part without boron, that is, the part irradiated with neutrons, is exposed in black. In addition, this figure shows a magnified 10 times in order to clearly show the spots.

試料−Bの場合はホウ素成分が非常に微細に、且つ均一
に分散している。拡大しても白い斑点は認められない。
従って得られる写真は全面が白と黒の均一な中間色とし
て露光され、第1図のように白い斑点は観察されていな
い。
In the case of Sample-B, the boron component is extremely finely and uniformly dispersed. No white spots are observed even when enlarged.
Therefore, the entire surface of the obtained photograph is exposed as a uniform intermediate color of white and black, and white spots are not observed as shown in FIG.

実施例1の項に記したように、ホウ素成分としては4%
存在しているにかかわらず、白い斑点として吸収点が発
現していないのは、ホウ素が非常に微細な状態で分散さ
れた状態であること示している。
As described in the section of Example 1, the boron component is 4%.
The absence of absorption points as white spots, regardless of the presence, indicates that boron is in a state of being dispersed in a very fine state.

尚試料−Cの場合は(炭素−炭素)複合材中にホウ素を
含浸したものであり、写真による分析結果はないが、試
料全体にわたって均一に超微分散状態で分布しているも
のである。
In the case of Sample-C, the (carbon-carbon) composite material was impregnated with boron, and although there was no analysis result by photography, it was uniformly distributed in the entire sample in an ultrafine dispersion state.

以上従来方法(試料−A)と本発明の方法(試料−B及
びC)の比較から、両者にはホウ素成分の分散状態に顕
著な差があり、本発明方法の場合ホウ素が全体にわたっ
て均一に、且つB4C粉状物とは比較にならない程微細に
分散されていることが明らかである。
From the above comparison between the conventional method (Sample-A) and the method of the present invention (Samples-B and C), there is a significant difference in the dispersion state of the boron component between them, and in the case of the method of the present invention, the boron is uniformly distributed over the entire surface. And, it is clear that they are finely dispersed so as not to be compared with the B 4 C powder.

実施例7及び比較例2、3 本発明方法にて製造した(ホウ素−炭素)複合材の耐酸
化性を調べた。
Example 7 and Comparative Examples 2 and 3 The oxidation resistance of the (boron-carbon) composite material produced by the method of the present invention was investigated.

試料−D(比較例2): 比較例1にて用いた従来法(B4C粉使用)にて調製した
試料(ホウ素含量4.2%)。
Samples -D (Comparative Example 2): a conventional method using in Comparative Example 1 sample prepared in (B 4 C powder used) (boron content 4.2%).

試料−E(実施例7): 実施例4にて用いた本発明方法によって調製した試料
(ホウ素含量4.0%)。
Sample-E (Example 7): Sample prepared by the method of the present invention used in Example 4 (boron content 4.0%).

試料−F(比較例3): 実施例6に用いた試料を調製時に使用した炭素原材(ホ
ウ素含量0.0%)。
Sample-F (Comparative Example 3): Carbon raw material (boron content 0.0%) used in the preparation of the sample used in Example 6.

上記3つの試料(D〜F)を(32×20×12.5mm)に裁断
し、700℃に保った空気浴加熱器中にて放置、適宜の時
間毎に重量減少を測定し、酸化損耗率を測定した。測定
結果を第3図に示す。
The above three samples (DF) were cut into (32 × 20 × 12.5 mm) and left in an air bath heater maintained at 700 ° C., weight loss was measured at appropriate time intervals, and oxidation loss rate was measured. Was measured. The measurement results are shown in FIG.

この第3図から明らかな通り、本発明方法によって調製
した試料−Eはホウ素成分を含浸する前の原材(IG−1
1)として用いたものである試料Fと比較すると(実施
例1参照)ホウ素成分を含浸することによって、著しく
耐酸化性が向上することが明らかである。且つ驚くべき
ことに、従来の方法であるB4C粉を添加した試料−Dに
比べて、ホウ素含有量が同一レベルに揃えた場合、著し
く耐酸化性が高いことが判った。
As is clear from FIG. 3, the sample-E prepared by the method of the present invention is the raw material (IG-1
When compared with the sample F used as 1) (see Example 1), it is clear that the impregnation with the boron component significantly improves the oxidation resistance. And, surprisingly, it was found that when the boron content was set to the same level, the oxidation resistance was remarkably high as compared with the conventional method of Sample-D to which B 4 C powder was added.

この理由としては、従来方法の場合酸化抑制効果のある
B4C粉としてホウ素成分が、粒状として局部的に偏在
し、微視的にはホウ素成分が無い部分もあり、その付近
から酸化が始まるに対して、本発明方法による場合に
は、全体にわたって均一に微分散されているので、酸化
反応が全体的に抑えられた結果と解される。
The reason for this is that the conventional method has the effect of suppressing oxidation.
Boron component as B 4 C powder is locally unevenly distributed as particles, and there are some microscopically no boron component, and oxidation starts from the vicinity thereof. It can be understood that the result is that the oxidation reaction is suppressed as a whole because the fine particles are uniformly dispersed.

実施例8、9及び比較例4、5 本発明方法による炭素材のホウ素化反応の特徴は、任意
の炭素材種、任意の形状の炭素材に対してホウ素化を行
い得て、しかも原材の性質、物性を殆ど損なわないこと
が特長である。
Examples 8 and 9 and Comparative Examples 4 and 5 are characterized by the boration reaction of the carbon material according to the method of the present invention, in which any kind of carbon material and carbon material having any shape can be borated and the raw material The feature is that the properties and physical properties of are almost not impaired.

第1表には本発明方法によって炭素材のホウ素化反応を
行った処理前後に於ける物性、即ち実施例1及び実施例
4の実験に供した原材(比較例4及び5)の物性と、ホ
ウ素化反応を行った製品(実施例1及び4)の物性とを
対比したものである。
Table 1 shows the physical properties of the carbon material before and after the boration reaction of the carbon material according to the method of the present invention, that is, the physical properties of the raw materials (Comparative Examples 4 and 5) used in the experiments of Examples 1 and 4. And the physical properties of products subjected to the boration reaction (Examples 1 and 4).

上記第2表から明らかなようにホウ素化反応を施すこと
によって、原炭素材の組織及び骨格等は変わらず、物性
も変わらないことを示している。
As is clear from Table 2 above, it is shown that the structure and skeleton of the raw carbon material are not changed and the physical properties are not changed by the boriding reaction.

【図面の簡単な説明】 第1〜2図はいずれも中性子照射による露光写真を作図
した概略説明図である。第3図は各種炭素材の酸化消耗
率を示すグラフである。
BRIEF DESCRIPTION OF THE DRAWINGS FIGS. 1 and 2 are schematic explanatory views in which exposure photographs by neutron irradiation are drawn. FIG. 3 is a graph showing the oxidation consumption rate of various carbon materials.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】炭素材料に酸化ホウ素又は(及び)その水
和化合物を含浸せしめ、不活性ガスの加圧下、1500℃以
上の条件下で焼成を行うことを特徴とする炭素とホウ素
を主成分としてなる複合材料の製造法。
1. Main components of carbon and boron, characterized in that a carbon material is impregnated with boron oxide or (and) a hydrated compound thereof and is fired under a pressure of an inert gas at a temperature of 1500 ° C. or higher. A method of manufacturing a composite material.
【請求項2】炭素材料が高密度等方性黒鉛材料である請
求項(1)に記載の複合材料の製造法。
2. The method for producing a composite material according to claim 1, wherein the carbon material is a high-density isotropic graphite material.
【請求項3】炭素材料がホウ素成分以外の無機質不純物
の総量が20ppm以下である高純度等方性炭素材料である
請求項(1)又は(2)に記載の複合材料の製造法。
3. The method for producing a composite material according to claim 1, wherein the carbon material is a high-purity isotropic carbon material in which the total amount of inorganic impurities other than the boron component is 20 ppm or less.
【請求項4】炭素材料が炭素繊維によって強化された、
炭素−炭素複合材料である請求項(1)に記載の複合材
料の製造法。
4. A carbon material reinforced by carbon fibers,
The method for producing a composite material according to claim 1, which is a carbon-carbon composite material.
【請求項5】炭素−炭素複合材料の純度が、ホウ素成分
以外の無機質不純物の総量が20ppm以下の高純度材料で
ある請求項(4)に記載の複合材料の製造法。
5. The method for producing a composite material according to claim 4, wherein the carbon-carbon composite material is a high-purity material in which the total amount of inorganic impurities other than the boron component is 20 ppm or less.
【請求項6】遊離するB2O3の残存量が、0.1重量%以下
の複合材料である請求項(1)に記載の複合材料の製造
法。
6. The method for producing a composite material according to claim 1, wherein the remaining amount of liberated B 2 O 3 is 0.1% by weight or less.
【請求項7】溶融状態の酸化ホウ素又は(及び)その水
和化合物を加圧下にて炭素材料に含浸せしめ、次いで不
活性ガスの加圧下、1500℃以上の条件下で焼成を行うこ
とを特徴とする請求項(1)に記載の複合材料の製造
法。
7. A carbon material is impregnated with molten boron oxide or (and) a hydrated compound thereof under pressure, and then calcined under a pressure of an inert gas at 1500 ° C. or higher. The method for producing the composite material according to claim (1).
【請求項8】酸化ホウ素水和化合物が、 ホウ酸(B(OH)又はH3BO3)の溶融物又はその溶液
である請求項(1)に記載の複合材料の製造法。
8. The method for producing a composite material according to claim 1, wherein the hydrated boron oxide compound is a melt of boric acid (B (OH) 3 or H 3 BO 3 ) or a solution thereof.
【請求項9】酸化ホウ素を含浸せしめた炭素材料を不活
性ガスの加圧下にて焼成を行うに際し、100kg/cm2
上、1500℃以上の高温、高圧下にて行う請求項(7)に
記載の複合材料の製造法。
9. The method according to claim (7), wherein when the carbon material impregnated with boron oxide is fired under the pressure of an inert gas, it is heated at a high temperature of 100 kg / cm 2 or more and 1500 ° C. or more at a high pressure. Process for producing the described composite material.
【請求項10】高温、高圧下の加熱処理を行った後、反
応系を1500℃以上、10Torrの減圧に保つ請求項(9)に
記載の複合材料の製造法。
10. The method for producing a composite material according to claim 9, wherein the reaction system is maintained at 1500 ° C. or higher and a reduced pressure of 10 Torr after the heat treatment at high temperature and high pressure.
JP2203620A 1990-07-30 1990-07-30 Manufacturing method of composite material mainly composed of carbon and boron Expired - Fee Related JPH0798683B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2203620A JPH0798683B2 (en) 1990-07-30 1990-07-30 Manufacturing method of composite material mainly composed of carbon and boron
DE69119158T DE69119158T2 (en) 1990-07-30 1991-07-19 Process for the production of a composite material, mainly of carbon and boron
EP19910306592 EP0470717B1 (en) 1990-07-30 1991-07-19 Method for producing composite material mainly composed of carbon and boron
US08/104,410 US5449529A (en) 1990-07-30 1993-08-10 Method for producing composite material mainly composed of carbon and boron
US08/178,846 US5436948A (en) 1990-07-30 1994-01-07 Method for producing composite material mainly composed of carbon and boron
US08/178,845 US5468565A (en) 1990-07-30 1994-01-07 Method for producing composite material mainly composed of carbon and boron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2203620A JPH0798683B2 (en) 1990-07-30 1990-07-30 Manufacturing method of composite material mainly composed of carbon and boron

Publications (2)

Publication Number Publication Date
JPH0489355A JPH0489355A (en) 1992-03-23
JPH0798683B2 true JPH0798683B2 (en) 1995-10-25

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Country Link
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