JPH0818043B2 - Cold rolling method for metal foil - Google Patents
Cold rolling method for metal foilInfo
- Publication number
- JPH0818043B2 JPH0818043B2 JP62011172A JP1117287A JPH0818043B2 JP H0818043 B2 JPH0818043 B2 JP H0818043B2 JP 62011172 A JP62011172 A JP 62011172A JP 1117287 A JP1117287 A JP 1117287A JP H0818043 B2 JPH0818043 B2 JP H0818043B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- rolled
- humidity
- metal foil
- herringbone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/30—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process
- B21B1/32—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work
- B21B1/36—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work by cold-rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、金属箔の冷間圧延方法に係り、被圧延材に
気体状水分を付着させた後に冷間圧延するようにしたも
のである。Description: TECHNICAL FIELD The present invention relates to a method for cold rolling a metal foil, and is one in which gaseous water is adhered to a material to be rolled and then cold rolling is performed. .
アルミニウムまたはアルミニウム合金(以下アルミニ
ウムと略称する)等の金属箔の用途は広く、また、用途
拡大に伴い一層の高品質化が望まれている。Metal foil such as aluminum or aluminum alloy (hereinafter abbreviated as aluminum) has a wide range of uses, and further higher quality is desired as the uses expand.
一般的に、冷間圧延された金属箔厚は圧延荷重を大き
くするほどに薄くなるから、圧延度合と生産能率を向上
させるには圧延荷重を上げればよい。しかし、圧延荷重
と圧延速度を高くする程に金属箔の表面に損傷が生じる
いわゆるヘリングボーンが発生し易いという問題があっ
た。一方、ヘリングボーンを軽微または絶無化するため
に圧延荷重を下げるとロールスリップという新たな問題
により不良品を発生させてしまうという問題があった。
また、これらのヘリングボーン、ロールスリップ問題は
圧延油剤である程度軽減化することはできるものの圧延
油剤の改良のみをもってしては解決できなかった。Generally, the thickness of the cold-rolled metal foil becomes thinner as the rolling load increases, so that the rolling load may be increased to improve the rolling degree and the production efficiency. However, there has been a problem that so-called herringbone, which causes damage to the surface of the metal foil, tends to occur as the rolling load and rolling speed are increased. On the other hand, if the rolling load is lowered to make the herringbones light or non-existent, there is a problem that defective products are generated due to a new problem of roll slip.
Further, these problems of herringbone and roll slip can be reduced to some extent by using a rolling oil, but cannot be solved only by improving the rolling oil.
このように、従来の金属箔の冷間圧延方法では、被圧
延材の性状、圧延度合、圧延荷重、圧延速度、圧延油剤
の性状、圧延機、材料供給装置等設備仕様等々の諸条件
を比較考量して任意的、個別的に行われていたので熟練
を要しかつ生産性が悪かった。さらに、上記パラメータ
のヘリングボーン発生有無に係る相対関係が不明なため
に例えば、圧延荷重と圧延速度を一定としたときに特定
パラメータを変動させることによってヘリングボーンを
軽減しまたは皆無とできる等の技術的指針の確立が強く
要請されていた。Thus, in the conventional cold rolling method of metal foil, various conditions such as the properties of the material to be rolled, the rolling degree, the rolling load, the rolling speed, the properties of the rolling oil, the rolling mill, the equipment specifications such as the material supply device are compared. Since it was done voluntarily and individually, it required skill and was poor in productivity. Furthermore, because the relative relationship of the above parameters regarding the presence or absence of herringbone is unknown, for example, a technique such as reducing or eliminating herringbone by varying specific parameters when the rolling load and rolling speed are constant. There was a strong demand for the establishment of technical guidelines.
本発明は、均一な気体状水分を付着させることでヘリ
ングボーンの発生を抑制し、安定かつ高品質で生産性を
高めることができるとともに、装置全体の環境を良好に
維持できる金属箔の冷間圧延方法を提供することを目的
とする。INDUSTRIAL APPLICABILITY The present invention can suppress the generation of herringbone by adhering a uniform gaseous water, can enhance productivity with stable and high quality, and can cool the metal foil cold environment that can maintain a good environment of the entire apparatus. The purpose is to provide a rolling method.
本発明は、上記従来の問題点が各パラメータの相互関
係が不明なためにヘリングボーンの発生要因を消滅する
ことができなかったという観点に着目し、前記諸条件、
パラメータとは別個に新規な手法を施してその問題点を
解消するものである。The present invention focuses on the viewpoint that the above-mentioned conventional problems could not eliminate the cause of the occurrence of herringbone because the mutual relationship of each parameter is unknown, and the above-mentioned conditions,
A new method is applied separately from the parameters to solve the problem.
すなわち、出願人は上記諸条件および各パラメータを
特定し、またある条件等のみを変化させつつ製造した多
くの実績からヘリングボーンの発生が冷間圧延時の熱的
問題と被圧延材と圧延ロールとの間の微細な機械的振動
ないしビビリ現象に起因するものと推測し、その冷却と
円滑接触を確立するために圧延工程以前において被圧延
材の表面に水分を付与、付着させることによって解決し
たのである。これがため、圧延機を通し被圧延材から金
属箔を製造する冷間圧延方法において、 前記被圧延材を、湿度を検出する湿度センサーを備え
た湿度制御装置で、内部が70%以上の相対湿度相当の気
体状水分となるように制御したケース内に設けられた水
分付加領域を通過させ、その後に前記被圧延材を前記圧
延機に通し圧延させる構成とし、前記目的を達成するの
である。That is, the applicant has specified the above-mentioned conditions and parameters, and from many achievements that have been produced while changing only certain conditions, the occurrence of herringbone causes thermal problems during cold rolling, the material to be rolled and the rolling roll. It is assumed that it is caused by minute mechanical vibrations or chattering phenomenon between and, and it was solved by adding and adhering moisture to the surface of the material to be rolled before the rolling process in order to establish its cooling and smooth contact. Of. Therefore, in the cold rolling method for producing a metal foil from a material to be rolled through a rolling mill, the material to be rolled is a humidity control device equipped with a humidity sensor for detecting humidity, and the inside has a relative humidity of 70% or more. The object is achieved by a structure in which the material to be rolled is passed through a water addition region provided in a case controlled to have a considerable amount of gaseous water, and then the material to be rolled is rolled through the rolling mill.
従って、圧延機に供給される前の被圧延材を水分付加
領域を通過させつつ被圧延材の表面に蒸気的な水分を付
着させ、その後に冷間圧延を行うとヘリングボーンの発
生を著しく抑制することができる。Therefore, when the material to be rolled before it is supplied to the rolling mill is allowed to pass through the moisture addition area, vaporous water is deposited on the surface of the material to be rolled, and then cold rolling is performed, the occurrence of herringbone is significantly suppressed. can do.
ここに、本発明は、上記の如く多数の金属箔製造実績
に基づく経験則を根幹とするもので水分付加領域を通過
させることによりヘリングボーンの発生が抑制される技
術的、数式的根拠は必ずしも明確化されていないが、上
記熱的問題の解決と接触円滑化によるものと確信される
ところである。Here, the present invention is based on an empirical rule based on a large number of metal foil manufacturing results as described above, and the technical and mathematical basis for suppressing generation of herringbone by passing through the water addition region is not always required. Although it has not been clarified, it is believed that this is due to the solution of the above-mentioned thermal problem and smoothing of contact.
本発明に係る金属箔の冷間圧延方法の実施例をこれを
実施するための好適な装置を挙げた図面を参照して詳細
に説明する。An embodiment of a cold-rolling method for metal foil according to the present invention will be described in detail with reference to the drawings showing a suitable apparatus for carrying out the method.
この実施例は、湿度調整調整装置20を付設した第1図
に示す冷間圧延装置10で実施される。This embodiment is carried out by the cold rolling apparatus 10 shown in FIG.
冷間圧延装置10は、4段可逆式の圧延機1と、この圧
延機1の前後には圧延機1と協働しつつ被圧延材4の前
方側張力を5kg/mm2、後方側張力を3kg/mm2とすることの
できる被圧延材4の送出手段2と金属箔5を巻き取る巻
取手段3とから構成されている。The cold rolling apparatus 10 includes a four-stage reversible rolling mill 1 and front and rear of the rolling mill 1 in cooperation with the rolling mill 1 so that the front side tension of the rolled material 4 is 5 kg / mm 2 and the rear side tension. Is 3 kg / mm 2 and is composed of a feeding means 2 for the rolled material 4 and a winding means 3 for winding the metal foil 5.
ここに被圧延材4は、純アルミH18(JIS H4000)とさ
れ幅55mm、厚さ90μmの薄板状長尺帯板とされている。
また、圧延油は非水溶性のダフニーオイルAL−35(出光
興産株式会社製)を使用する。Here, the rolled material 4 is made of pure aluminum H18 (JIS H4000) and is a thin strip-shaped long strip having a width of 55 mm and a thickness of 90 μm.
As the rolling oil, water-insoluble Daphne oil AL-35 (made by Idemitsu Kosan Co., Ltd.) is used.
ところで、湿度調整装置20は、水分付加領域ARにおい
て非圧延材4に付着させる水分の量を所定値に維持する
ためのもので、ケース25とこのケース25に取り付けられ
た一対のノズル30,30と湿度制御装置21とから構成され
ている。By the way, the humidity adjusting device 20 is for maintaining the amount of water adhered to the non-rolled material 4 in the water addition region AR at a predetermined value, and includes the case 25 and the pair of nozzles 30, 30 attached to the case 25. And humidity controller 21.
湿度制御装置21は、超音波加湿器からなる噴霧手段22
と、湿度設定器24での設定値とケース25内の湿度を検出
する湿度センサー26の検出値とを比較して噴霧手段22を
駆動制御する駆動制御手段23とから形成されている。従
って、湿度設定器24で湿度を設定すればケース25内すな
わち水分付加領域ARの湿度を設定値通りに調整すること
ができる。The humidity control device 21 includes a spraying means 22 including an ultrasonic humidifier.
And a drive control means 23 for driving and controlling the spraying means 22 by comparing the set value of the humidity setter 24 with the detection value of the humidity sensor 26 for detecting the humidity in the case 25. Therefore, if the humidity is set by the humidity setter 24, the humidity in the case 25, that is, the moisture addition area AR can be adjusted according to the set value.
さて、上記装置において、次の条件で冷間圧延を行っ
た。Now, in the above apparatus, cold rolling was performed under the following conditions.
1)圧延速度 100m/min 2)圧延荷重 5tonおよび8ton切換 3)水分付加領域の湿度(相対湿度)80%および30%切
換 その結果、第1表に示すような結果を得た。1) Rolling speed 100m / min 2) Rolling load 5ton and 8ton switching 3) Humidity (relative humidity) 80% and 30% switching in the water addition area As a result, the results shown in Table 1 were obtained.
これによれば、圧延速度100m/minの場合、少なくとも
圧延荷重5〜8tonの間は湿度の高低によってヘリングボ
ーンの有無が明瞭区分され、一方ヘリングボーンの発生
しない場合(無)には、同一の圧延速度、圧延荷重の下
に金属箔厚がやや厚いものとなることが確認された。こ
れはヘリングボーンの発生の有無に関する被圧延材4と
圧延機1のロールとの円滑な接触が確立されたものと解
することができる。 According to this, at a rolling speed of 100 m / min, the presence or absence of herringbone is clearly distinguished depending on the humidity level at least during a rolling load of 5 to 8 tons. It was confirmed that the metal foil becomes slightly thick under the rolling speed and rolling load. This can be understood as establishing smooth contact between the material to be rolled 4 and the rolls of the rolling mill 1 regarding the presence or absence of herringbone.
そこで、上記実施例を基準として、圧延速度を110m/m
inと90m/minに変動させたがヘリングボーンの有無につ
いては変化しなかった。Therefore, based on the above example, the rolling speed is 110 m / m.
The value was changed to in and 90 m / min, but the presence or absence of herringbone did not change.
従って、被圧延材4に水分を付与、付着させること
は、圧延速度を上げて金属箔の表面状態すなわち品質及
び金属箔厚をコントロールすることを阻害しないことが
確認できた。さらに、湿度を80%から100%に設定変更
してもヘリングボーンが生じなかった。80%から70%に
設定変更しても同様であった。一方、湿度を30%から25
%として実験したときには著しいヘリングボーンが発生
した。また、この状態から湿度設定値を除々に高くして
いくとこれにつれてヘリングボーンが軽微化する傾向と
なったが約65%までは製品として合格できる品質を得る
ことができなかった。Therefore, it was confirmed that adding and adhering water to the material to be rolled 4 does not hinder increasing the rolling speed to control the surface condition of the metal foil, that is, the quality and the thickness of the metal foil. Furthermore, herringbone did not occur even when the humidity was changed from 80% to 100%. It was the same when the setting was changed from 80% to 70%. On the other hand, the humidity from 30% to 25
When tested as%, significant herringbone was generated. Further, when the humidity setting value was gradually increased from this state, the herringbone tended to become lighter along with this, but it was not possible to obtain a quality acceptable as a product up to about 65%.
従って、この実施例によれば、水分付加領域ARにおい
て被圧延材4に水分を付着せしめることによってヘリン
グボーンが発生しないという優れた金属箔の冷間圧延方
法を提供できる。しかも、従来の基本条件たる圧延荷重
によって金属箔厚をコントロールすることが阻害されな
いから水分付着によって圧延度合がやや低下(1μm)
する不利は圧延荷重及び圧延速度を上げることによって
解消される。このことは圧延荷重及び圧延速度を設定す
ることによって生産性を高めらえるという効果に直結す
るものである。Therefore, according to this embodiment, it is possible to provide an excellent cold-rolling method for a metal foil in which herringbone is not generated by adhering moisture to the material to be rolled 4 in the moisture addition region AR. Moreover, since the control of the metal foil thickness by the conventional basic load of rolling is not hindered, the degree of rolling is slightly reduced (1 μm) due to water adhesion.
The disadvantage is eliminated by increasing the rolling load and rolling speed. This is directly linked to the effect of increasing productivity by setting the rolling load and rolling speed.
また、水分付加領域ARはケース25内の湿度をコントロ
ールすればよいという簡単な構造でよいから容易かつ経
済的である。また、湿度の高さが重要で圧延荷重の変
化、変動も許容できるから広くかつ既存の圧延機1にも
本発明を適用できるという優れた効果を有する。Further, the moisture addition area AR is easy and economical because it has a simple structure in which the humidity inside the case 25 may be controlled. Further, since the high humidity is important and changes and fluctuations in the rolling load can be tolerated, there is an excellent effect that the present invention can be widely applied to the existing rolling mill 1.
さらに、水分付加領域ARは圧延機1に前置すればよい
から、圧延室全体の湿度を調節するものであってもよ
く、要するにケース等の構造、大きさ等の設計自由度は
極めて大きい。この点からも本冷間加工方法の実施化が
実用性に優れていると理解される。ただしケース25を設
ければオペレータおよび装置全体の環境を良好に維持で
きる。Furthermore, since the moisture addition area AR may be placed in front of the rolling mill 1, it may be one that adjusts the humidity of the entire rolling chamber, and in short, the degree of freedom in designing the structure and size of the case and the like is extremely large. From this point as well, it is understood that implementation of the present cold working method is excellent in practicality. However, if the case 25 is provided, the environment of the operator and the entire apparatus can be maintained in good condition.
なお、この発明においては、このように被圧延材4を
ある湿度の雰囲気中に存在させつつ被圧延材4の表面に
水分を付着せしめる場合を気体状水分または蒸気的水分
を付着するという。In the present invention, the case where water is adhered to the surface of the material to be rolled 4 while the material to be rolled 4 is present in an atmosphere of a certain humidity in this manner is referred to as adhesion of gaseous water or vaporous water.
なお、以上の実施例によれば、湿度調整装置20、超音
波加湿機等を設け、圧延機1に通したが、要は水分付加
領域ARにおいて気体状の水分を被圧延材4に付加、付着
させればよいからそれらの型種等を限定することなく本
発明は実施できる。つまり、通常の気象状態ではあり難
い相対湿度70%以上の気体状水分を圧延機1前において
付加する水分付加領域ARを設け、被圧延材4を通せばよ
い。なお、圧延機1後においてはヘリングボーンの発生
に関与するところがないので類似的水分付加をするか否
かは選択的自由事項である。According to the above-described embodiment, the humidity adjusting device 20, the ultrasonic humidifier, etc. are provided and passed through the rolling mill 1. In short, gaseous moisture is added to the material to be rolled 4 in the moisture addition area AR, The present invention can be carried out without limiting the types and the like because they may be attached. That is, it is sufficient to provide the moisture addition area AR in front of the rolling mill 1 for adding gaseous moisture having a relative humidity of 70% or more, which is unlikely to be in normal weather conditions, and pass the rolled material 4. It should be noted that, after the rolling mill 1, since there is no part involved in the generation of herringbone, whether or not to add similar water is a matter of choice.
また、上記実施例は被圧延材4をアルミニウム材料と
したが、圧延油とは別に水分を付加して熱的問題と接触
円滑化を図るということから、銅材料等の金属箔製造用
金属に広く適用される。Further, in the above embodiment, the material 4 to be rolled is made of aluminum material, but since water is added in addition to the rolling oil to promote thermal problems and smooth contact, it is suitable for metal foil manufacturing metal such as copper material. Widely applied.
本発明は均一な気体状水分を付着させることでヘリン
グボーンの発生を抑制し、安定かつ高品質で生産性を高
めることができるとともに、装置全体の環境を良好に維
持できるという優れた効果を有する。INDUSTRIAL APPLICABILITY The present invention has an excellent effect that it is possible to suppress the generation of herringbone by adhering a uniform gaseous water, to improve productivity with stable and high quality, and to maintain the environment of the entire apparatus in a good condition .
第1図は本発明に係る金属箔の冷間圧延方法を実施する
ための実施例に供する装置全体構成図である。 1……圧延機、2……送出手段、3……巻取手段、4…
…被圧延材、5……金属箔、10……冷間圧延装置、20…
…湿度調整装置、22……噴霧手段。FIG. 1 is an overall configuration diagram of an apparatus used in an embodiment for carrying out the cold rolling method for a metal foil according to the present invention. 1 ... Rolling machine, 2 ... Sending means, 3 ... Winding means, 4 ...
Material to be rolled, 5 Metal foil, 10 Cold rolling equipment, 20
… Humidity control device, 22… Spraying means.
Claims (1)
る冷間圧延方法において、前期被圧延材を、湿度を検出
する湿度センサーを備えた湿度制御装置で内部が70%以
上の相対湿度相当の気体状水分となるように制御したケ
ース内に設けられた水分付加領域を通過させ、その後に
前記被圧延材を前記圧延機に通し圧延させることを特徴
とする金属箔の冷間圧延方法。1. A cold rolling method for producing a metal foil from a material to be rolled through a rolling mill, wherein the material to be rolled in the previous period is a humidity control device equipped with a humidity sensor for detecting humidity and the inside of the material is 70% or more relative. Cold rolling of a metal foil, characterized by passing through a water addition region provided in a case controlled to become gaseous water equivalent to humidity, and then rolling the rolled material through the rolling mill. Method.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62011172A JPH0818043B2 (en) | 1986-08-01 | 1987-01-20 | Cold rolling method for metal foil |
| KR1019870008312A KR940010447B1 (en) | 1986-08-01 | 1987-07-30 | Method and apparatus for surface treating substrate |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18165686 | 1986-08-01 | ||
| JP61-181656 | 1986-08-01 | ||
| JP62011172A JPH0818043B2 (en) | 1986-08-01 | 1987-01-20 | Cold rolling method for metal foil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63157702A JPS63157702A (en) | 1988-06-30 |
| JPH0818043B2 true JPH0818043B2 (en) | 1996-02-28 |
Family
ID=26346570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62011172A Expired - Lifetime JPH0818043B2 (en) | 1986-08-01 | 1987-01-20 | Cold rolling method for metal foil |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPH0818043B2 (en) |
| KR (1) | KR940010447B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2729082B2 (en) * | 1989-05-12 | 1998-03-18 | 出光興産株式会社 | Cold rolling of metal |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62199208A (en) * | 1986-02-26 | 1987-09-02 | San Alum Kogyo Kk | Production of metallic foil |
-
1987
- 1987-01-20 JP JP62011172A patent/JPH0818043B2/en not_active Expired - Lifetime
- 1987-07-30 KR KR1019870008312A patent/KR940010447B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| KR880002588A (en) | 1988-05-10 |
| KR940010447B1 (en) | 1994-10-22 |
| JPS63157702A (en) | 1988-06-30 |
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