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JPH08251B2 - Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same - Google Patents
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JPH08251B2 - Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same - Google Patents

Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same

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Publication number
JPH08251B2
JPH08251B2 JP17421391A JP17421391A JPH08251B2 JP H08251 B2 JPH08251 B2 JP H08251B2 JP 17421391 A JP17421391 A JP 17421391A JP 17421391 A JP17421391 A JP 17421391A JP H08251 B2 JPH08251 B2 JP H08251B2
Authority
JP
Japan
Prior art keywords
extruded material
weld cracking
welded structure
alloy extruded
extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP17421391A
Other languages
Japanese (ja)
Other versions
JPH0523732A (en
Inventor
幸裕 宮手
孝一 飯塚
久 前原
正巳 須藤
Original Assignee
昭和アルミニウム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 昭和アルミニウム株式会社 filed Critical 昭和アルミニウム株式会社
Priority to JP17421391A priority Critical patent/JPH08251B2/en
Publication of JPH0523732A publication Critical patent/JPH0523732A/en
Publication of JPH08251B2 publication Critical patent/JPH08251B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Extrusion Of Metal (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、LNGを始めとする
タンク構造用材や、LNGタンカー、漁船用等の船体構
造材として溶接を施されて使用される溶接構造用Al合
金押出材及びその製造方法に関し、特に溶接割れを改善
した溶接構造用Al合金押出材及びその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum alloy extruded material for a welded structure which is used by being welded as a tank structural material such as LNG, or a hull structural material for LNG tankers, fishing boats, etc. More particularly, the present invention relates to an Al alloy extruded material for welded structure with improved weld cracking and a method for producing the same.

【0002】[0002]

【従来の技術及び課題】上記のような用途に用いられる
アルミニウム合金材、特にAl−Mg系合金押出材は、
軽量であるのみならず耐食性、低温での機械的性質にも
優れているのに加え、溶接性にも優れており、一般的に
は特殊な溶接時以外溶接割れは発生しないと認識されて
いる。
2. Description of the Related Art Aluminum alloy materials, particularly Al-Mg type alloy extruded materials used for the above-mentioned applications,
Not only is it lightweight, it has excellent corrosion resistance, low-temperature mechanical properties, and excellent weldability. It is generally recognized that welding cracks do not occur except during special welding. .

【0003】しかるに、かかるAl−Mg系合金押出材
であっても、その製造工程において生じた表面再結晶組
織層の厚さが厚すぎると、一般的な溶接を施した際に殊
に溶接歪みが大きい場合、熱影響部(HAZ部)におい
て微少な割れが発生することが発明者らの研究により判
明した。
However, even in the case of such an Al-Mg alloy extruded material, if the thickness of the surface recrystallized structure layer produced in the manufacturing process is too thick, particularly when the general welding is performed, the welding distortion is caused. It was found by the study of the inventors that when the value is large, minute cracks occur in the heat affected zone (HAZ section).

【0004】この発明は、かかる事情に鑑みてなされた
ものであって、溶接割れを改善した溶接構造用Al合金
押出材及びその製造方法の提供を目的とする。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an Al alloy extruded material for a welded structure with improved weld cracking and a method for producing the same.

【0005】[0005]

【課題を解決するための手段】上記目的において、この
発明の1つは押出材そのものに係るものであり、表面再
結晶組織層の厚さが0.05〜0.15mmに規定され
てなることを特徴とする溶接割れを改善した溶接構造用
Al合金押出材を要旨とする。
For the above object, one of the present invention relates to the extruded material itself, and the thickness of the surface recrystallized structure layer is specified to be 0.05 to 0.15 mm. The gist is an Al alloy extruded material for welded structure, which has improved weld cracking.

【0006】また、他の1つは製造方法に係るものであ
り、図1の符号を参照して示すと、Mg:3.0〜6.
0wt%を含有するAl−Mg系合金ビレットを押出ダイ
スから押出すに際し、ベアリング部(11)に、3mm以
上の長さにわたって押出し出側に向かって成形孔(5)
の高さが連続的に小となるチョーク加工部(12)が設け
られた押出ダイス(1)を用いて押出すことを特徴とす
る溶接割れを改善した溶接構造用Al合金押出材の製造
方法を要旨とする。
The other one relates to a manufacturing method, and referring to the reference numerals in FIG. 1, Mg: 3.0-6.
When an Al-Mg alloy billet containing 0 wt% is extruded from an extrusion die, a molding hole (5) is formed in the bearing portion (11) over a length of 3 mm toward the extruding side.
For extruding an Al alloy extruded material for welded structure with improved weld cracking, characterized by extruding using an extrusion die (1) provided with a choked portion (12) having a continuously small height Is the gist.

【0007】まず、この発明の対象たる溶接構造用Al
合金押出材は、望ましくはMg:3.0〜6.0wt%を
含有するAl−Mg系合金押出材である。ここに、Mg
の含有が3.0〜6.0wt%に規定されるのは、かかる
範囲で含有されることによりAl−Mg系合金が有する
耐食性、低温での機械的性質の良さ、溶接性等の優位性
が十分に発揮されるからであり、Mgが3.0wt%未満
ではそれらの効果に乏しく、逆に6.0wt%を超えると
押出加工性の劣化等を招くからである。
First, Al for welded structure which is the object of the present invention
The alloy extruded material is preferably an Al-Mg alloy extruded material containing Mg: 3.0 to 6.0 wt%. Where Mg
The content of Al is regulated to 3.0 to 6.0% by weight, because it is contained in such a range, the Al-Mg alloy has superior corrosion resistance, good mechanical properties at low temperature, and weldability. This is because when Mg is less than 3.0 wt%, these effects are poor, and when it exceeds 6.0 wt%, extrudability deteriorates.

【0008】また、押出材の表面再結晶組織層の厚さが
0.05〜0.15mmに規定されるのは、再結晶組織
層の厚さが0.15mmを越えると、溶接を施した際に
熱影響部に溶接割れを生じる危険が高いからである。一
方、再結晶組織層の厚さが0.05mm未満では、溶接
割れ抑制効果が飽和し、それ以上の再結晶組織層の抑制
処理は意味がないからである。
Further, the thickness of the surface recrystallized structure layer of the extruded material is regulated to 0.05 to 0.15 mm because welding is performed when the thickness of the recrystallized structure layer exceeds 0.15 mm. This is because there is a high risk that welding cracks will occur in the heat affected zone. On the other hand, if the thickness of the recrystallized structure layer is less than 0.05 mm, the effect of suppressing weld cracks is saturated, and further suppression of the recrystallized structure layer is meaningless.

【0009】次に、製造方法について説明すると、上記
Al−Mg系合金は、これを常法に従いビレットに製作
し、次いで要すれば均質化処理を実施したのち押出ダイ
スにて押出す。
Next, the manufacturing method will be described. The above Al-Mg alloy is manufactured into a billet by a conventional method, and if necessary, homogenized and then extruded with an extrusion die.

【0010】この発明では、押出ダイスとして図1に示
すように、ベアリング部にチョーク加工部を形成したも
のを用いる。図1において、(1)はダイス、(2)は
コンテナ、(3)はビレット、(4)はバッカーであ
り、前記ダイス(1)のベアリング部(11)には、成形
孔(5)の高さがコンテナ(2)側の端部から押出し出
側に向かって連続的に小となるテーパ加工部即ちチョー
ク加工部(12)が形成されている。このチョーク加工部
(12)は、成形孔(5)から押出されてくる押出材
(A)の表面再結晶を抑制するために設けられたもので
ある。即ち、チョーク加工部(12)を形成することで、
成形孔(5)を通過する押出材料の表面から厚さ方向へ
かけての歪み分布がなだらかになり、局部的な塑性加工
が抑えられるため押出材表面の再結晶が抑制されるもの
である。ここに、上記チョーク加工部(12)は、その長
さ(L)が3mm以上に設定されなければならない。長
さ(L)が3mm未満では、上記の押出材表面の再結晶
抑制効果に乏しく、ひいては溶接時の溶接割れを防止す
ることができない。また、チョーク加工部(12)の開角
度(θ)は、0.5〜10度に設定するのが望ましい。
0.5度未満ではやはり押出材の再結晶抑制効果が少な
くなる恐れがある。一方、10度を超える角度では押出
圧力が上昇し生産性を阻害する恐れがある。最も好まし
くはθを1〜3度に設定するのが良い。なお、ベアリン
グ部(11)の長さが長い場合、ベアリング部の一部にチ
ョーク加工を施しても良く、ベアリング部の全長にわた
ってチョーク加工を施すものとしても良い。なお、図1
において(13)はレリーフ部である。他の押出条件は特
に限定されることはないが、上記の押出に際して、0.
5m/分以下の製品速度で押出したり、あるいは押出に
際してのビレット加熱温度を低く設定する等によって
も、押出材表面の再結晶を抑制することは可能である。
しかし、押出速度を低くする方法では歩留生産性の低下
を招く欠点を派生する。またビレットの加熱温度を低く
する方法ではビレット全長を短くせざるを得ず、同じく
生産効率が良くないという欠点を派生する。これに対
し、本願発明のように、押出ダイスとしてベアリング部
に3mm以上の長さにわたってチョーク加工部を設けた
ものを用いる場合には、押出速度の低下やビレットの短
尺化を要することなく、通常の押出と同様の条件を採択
しつつ、押出材表面の再結晶組織層の厚さを0.05〜
0.15mm程度に抑制したものとなしうる。
In the present invention, as the extrusion die, as shown in FIG. 1, a bearing having a choked portion is used. In FIG. 1, (1) is a die, (2) is a container, (3) is a billet, and (4) is a backer. The bearing (11) of the die (1) has a molding hole (5). A taper processing portion, that is, a choke processing portion (12) whose height is continuously reduced from the end on the container (2) side toward the extrusion side is formed. The choked portion (12) is provided to suppress surface recrystallization of the extruded material (A) extruded from the molding hole (5). That is, by forming the chalk processing part (12),
The strain distribution from the surface of the extruded material passing through the forming hole (5) to the thickness direction becomes gentle, and local plastic working is suppressed, so that recrystallization of the extruded material surface is suppressed. Here, the length (L) of the choked portion (12) must be set to 3 mm or more. When the length (L) is less than 3 mm, the effect of suppressing recrystallization on the surface of the extruded material is poor, and consequently, weld cracking during welding cannot be prevented. Further, the opening angle (θ) of the choked portion (12) is preferably set to 0.5 to 10 degrees.
If it is less than 0.5 degrees, the effect of suppressing recrystallization of the extruded material may be reduced. On the other hand, if the angle exceeds 10 degrees, the extrusion pressure may increase and the productivity may be impaired. Most preferably, θ is set to 1 to 3 degrees. When the length of the bearing part (11) is long, a part of the bearing part may be choked, or the entire length of the bearing part may be choked. FIG.
(13) is a relief portion. Other extrusion conditions are not particularly limited, but are 0.
It is also possible to suppress recrystallization of the surface of the extruded material by extruding at a product speed of 5 m / min or less, or by setting the billet heating temperature at the time of extrusion to be low.
However, the method of lowering the extrusion speed has a disadvantage that the yield productivity is reduced. In addition, in the method of lowering the billet heating temperature, the total length of the billet must be shortened, which also has the disadvantage that the production efficiency is not good. On the other hand, when the bearing die is provided with the choked portion over a length of 3 mm as in the invention of the present application, the extrusion speed and the billet length are not required to be reduced without the need to reduce the extrusion speed. The thickness of the recrystallized structure layer on the extruded material surface is 0.05 to
It can be said to be suppressed to about 0.15 mm.

【0011】[0011]

【作用】表面再結晶組織層の厚さが0.05〜0.15
mmに規定されてなるから、溶接時における熱影響部の
溶接割れが抑制される。
[Function] The thickness of the surface recrystallized structure layer is 0.05 to 0.15.
Since it is regulated to mm, welding cracks in the heat affected zone during welding are suppressed.

【0012】また、ベアリング部に、3mm以上の長さ
にわたって押出し出側に向かって成形孔の高さが連続的
に小となるチョーク加工部が設けられた押出ダイスを用
いて押出すから、成形間隙を通過する押出材料とベアリ
ング部との間の摩擦力が軽減され、摩擦熱による押出材
表面の温度上昇が抑制されて、押出後の押出材の表面再
結晶が抑制されたものとなる。
Further, since the bearing portion is extruded using an extrusion die provided with a choked portion in which the height of the forming hole is continuously reduced toward the extruding side over a length of 3 mm or more, the extruding die is extruded. The frictional force between the extruded material passing through the gap and the bearing portion is reduced, the temperature rise of the extruded material surface due to frictional heat is suppressed, and the surface recrystallization of the extruded material after extrusion is suppressed.

【0013】[0013]

【実施例】Mg:4.5wt%を含有するA5083合金
を用いて製作した直径202mmの2個のビレットにつ
き、同一条件で均質化処理を実施した。なおビレット長
さは400mmと610mmとした。
EXAMPLE Two homogenizing treatments were carried out under the same conditions on two billets having a diameter of 202 mm, which were produced using an A5083 alloy containing Mg: 4.5 wt%. The billet lengths were 400 mm and 610 mm.

【0014】次に、長さ610mmのビレットについて
はビレット加熱温度:480℃、押出製品速度:1.2
m/分の押出条件で幅100mm,厚さ12mmのフラ
ットバーに押出した。押出しは、長さL:5mm、開角
度θ:1度のチョーク加工部を有するダイスを用いて行
った。このときの押出材の温度(プラテン出口の温度)
は470℃であった。この押出材(本発明実施品)の表
面再結晶組織層の厚さを測定したところ0.05〜0.
15mmであった。
Next, for a billet having a length of 610 mm, the billet heating temperature is 480 ° C. and the extrusion product speed is 1.2.
It was extruded into a flat bar having a width of 100 mm and a thickness of 12 mm under the extrusion condition of m / min. The extrusion was performed using a die having a choked portion with a length L of 5 mm and an opening angle θ of 1 degree. Temperature of extruded material at this time (temperature of platen outlet)
Was 470 ° C. When the thickness of the surface recrystallized structure layer of this extruded material (product of the present invention) was measured, it was 0.05-0.
It was 15 mm.

【0015】また、長さ400mmのビレットについて
は、ビレット加熱温度:450℃、押出製品速度:1.
0m/分の押出条件で上記と同一形状のフラットバーに
押出した。押出はチョーク加工部が形成されていない以
外は上記と同じダイスを用いて行った。この押出材の温
度は420℃であった。また、この押出材(比較品)の
表面再結晶組織層の厚さを測定したところ0.8〜1.
2mmであった。
For a billet having a length of 400 mm, the billet heating temperature is 450 ° C. and the extrusion product speed is 1.
It was extruded into a flat bar having the same shape as above under an extrusion condition of 0 m / min. Extrusion was performed using the same die as above except that the choked portion was not formed. The temperature of this extruded material was 420 ° C. Further, the thickness of the surface recrystallized structure layer of this extruded material (comparative product) was measured to be 0.8-1.
It was 2 mm.

【0016】次に、各押出材につき、同一条件でMIG
溶接による衝き合わせ溶接を行ったところ、チョーク加
工部を有するダイスを用いた本発明実施品については、
溶接割れの発生は全く認められなかったのに対し、チョ
ーク加工部のないダイスを用いた比較品については、熱
影響部に微細な割れが発生していた。
Next, for each extruded material, MIG under the same conditions.
When butt welding by welding was performed, for the product of the present invention using a die having a choked portion,
No weld cracking was observed, whereas a comparative product using a die without a choked portion had fine cracks in the heat-affected zone.

【0017】従って、本発明によれば、表面再結晶を抑
制しえて溶接割れを改善しうることを確認しえた。
Therefore, according to the present invention, it was confirmed that surface recrystallization can be suppressed and weld cracks can be improved.

【0018】[0018]

【発明の効果】この発明は、上述の次第で、表面再結晶
組織層の厚さが0.05〜0.15mmに規定されてな
るから、表面再結晶組織層の厚さが厚いために従来生じ
ていた熱影響部における溶接割れをなくすことができ、
Al−Mg系合金等の押出材の有する溶接構造材として
の利点を存分に発揮させることができる。
According to the present invention, since the thickness of the surface recrystallized structure layer is regulated to 0.05 to 0.15 mm depending on the above, the thickness of the surface recrystallized structure layer is large. Weld cracks in the heat affected zone that had occurred can be eliminated,
The advantage of the extruded material such as Al-Mg alloy as a welded structural material can be fully exerted.

【0019】また、本発明方法は、Mg:3.0〜6.
0wt%を含有するAl−Mg系合金ビレットを押出ダイ
スから押出すに際し、ベアリング部に、3mm以上の長
さにわたって押出し出側に向かって成形間隙の高さが連
続的に小となるチョーク加工部が設けられた押出ダイス
を用いて押出すことを特徴とするものであるから、成形
孔を通過する押出材料とベアリング部との間の摩擦力を
軽減しえて、摩擦熱による押出材表面の温度上昇を抑制
できる結果、表面再結晶を抑制することができ、表面再
結晶組織層の厚さを上記範囲に規定した押出材を確実に
製造することができる。しかも、所定のチョーク加工部
を設けたダイスを用いることで、押出材の表面再結晶を
抑制するものであるから、押出速度の低下やビレット長
さの短尺化を必要とすることなく押出を行うことがで
き、歩留生産性の低下を回避することができる。
In the method of the present invention, Mg: 3.0-6.
When an Al-Mg alloy billet containing 0 wt% is extruded from an extrusion die, a choked portion in which the height of the molding gap continuously decreases toward the extruding side over a length of 3 mm or more in the bearing portion. Since it is characterized by extruding using an extrusion die provided with, it is possible to reduce the frictional force between the extruded material passing through the forming hole and the bearing portion, and the temperature of the extruded material surface due to frictional heat. As a result of suppressing the rise, surface recrystallization can be suppressed, and an extruded material in which the thickness of the surface recrystallized structure layer is defined in the above range can be reliably manufactured. Moreover, since the surface recrystallization of the extruded material is suppressed by using a die provided with a predetermined choked portion, extruding is performed without the need to reduce the extrusion speed or shorten the billet length. It is possible to avoid a decrease in yield productivity.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明に用いる押出ダイスを含む押出装置の
一例を示す断面図である。
FIG. 1 is a cross-sectional view showing an example of an extrusion device including an extrusion die used in the present invention.

【符号の説明】[Explanation of symbols]

A…押出材 1…押出ダイス 5…成形孔 11…ベアリング部 12…チョーク加工部 A ... Extruded material 1 ... Extrusion die 5 ... Molding hole 11 ... Bearing 12 ... Choke processing

フロントページの続き (72)発明者 須藤 正巳 大阪府堺市海山町6丁224番地 昭和アル ミニウム株式会社内 (56)参考文献 特開 平1−241319(JP,A) 特開 昭59−215453(JP,A) 特公 昭53−36812(JP,B2)Front page continuation (72) Inventor Masami Sudo 6-224 Kaiyamacho, Sakai City, Osaka Prefecture Showa Aluminum Co., Ltd. JP, A) Japanese Patent Publication Sho 53-36812 (JP, B2)

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 表面再結晶組織層の厚さが0.05〜
0.15mmに規定されてなることを特徴とする溶接割
れを改善した溶接構造用Al合金押出材。
1. The thickness of the surface recrystallized structure layer is from 0.05 to
An Al alloy extruded material for a welded structure with improved weld cracking characterized by being regulated to 0.15 mm.
【請求項2】 Mg:3.0〜6.0wt%を含有するA
l−Mg系合金ビレットを押出ダイスから押出すに際
し、ベアリング部(11)に、3mm以上の長さにわたっ
て押出し出側に向かって成形孔(5)の高さが連続的に
小となるチョーク加工部(12)が設けられた押出ダイス
(1)を用いて押出すことを特徴とする溶接割れを改善
した溶接構造用Al合金押出材の製造方法。
2. A containing Mg: 3.0 to 6.0 wt%.
When extruding the 1-Mg alloy billet from the extrusion die, the bearing part (11) is choked so that the height of the forming hole (5) continuously decreases toward the extruding side over a length of 3 mm or more. A method for manufacturing an Al alloy extruded material for a welded structure with improved weld cracking, which comprises extruding using an extrusion die (1) provided with a portion (12).
【請求項3】 チョーク加工部(12)の開角度(θ)が
0.5〜10度である請求項2に記載の溶接割れを改善
した溶接構造用Al合金押出材の製造方法。
3. The method for producing an Al alloy extruded material for a welded structure with improved weld cracking according to claim 2, wherein the opening angle (θ) of the choked portion (12) is 0.5 to 10 degrees.
JP17421391A 1991-07-15 1991-07-15 Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same Expired - Fee Related JPH08251B2 (en)

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JP17421391A JPH08251B2 (en) 1991-07-15 1991-07-15 Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same

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Application Number Priority Date Filing Date Title
JP17421391A JPH08251B2 (en) 1991-07-15 1991-07-15 Aluminum alloy extruded material for welded structure with improved weld cracking and method for producing the same

Publications (2)

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JPH0523732A JPH0523732A (en) 1993-02-02
JPH08251B2 true JPH08251B2 (en) 1996-01-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9812697D0 (en) * 1998-06-13 1998-08-12 Ailsa Investments Ltd Improvements in or relating to the manufacture of extrusion dies
JP2012011430A (en) * 2010-07-01 2012-01-19 Showa Denko Kk Extrusion die
CN106216420B (en) * 2016-07-27 2018-01-30 东莞市闻誉实业有限公司 Aluminum alloy product extrusion molding device
CN106216418B (en) * 2016-07-27 2017-12-19 东莞市闻誉实业有限公司 extrusion die
CN106216419B (en) * 2016-07-27 2018-01-30 东莞市闻誉实业有限公司 For extruding the extrusion structure of alloy product

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5336812B2 (en) 2008-10-16 2013-11-06 三菱アルミニウム株式会社 Brazing sheet for automotive heat exchanger for brazed pipe

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5336812B2 (en) 2008-10-16 2013-11-06 三菱アルミニウム株式会社 Brazing sheet for automotive heat exchanger for brazed pipe

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