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JP3762898B2 - Template removal device - Google Patents
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JP3762898B2 - Template removal device - Google Patents

Template removal device Download PDF

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Publication number
JP3762898B2
JP3762898B2 JP2002139417A JP2002139417A JP3762898B2 JP 3762898 B2 JP3762898 B2 JP 3762898B2 JP 2002139417 A JP2002139417 A JP 2002139417A JP 2002139417 A JP2002139417 A JP 2002139417A JP 3762898 B2 JP3762898 B2 JP 3762898B2
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JP
Japan
Prior art keywords
template
auxiliary plate
mounting hole
outer diameter
anchor bolt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2002139417A
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Japanese (ja)
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JP2003328370A (en
Inventor
庄次 松沢
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Individual
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Individual
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Priority to JP2002139417A priority Critical patent/JP3762898B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、基礎コンクリート中に埋設して上端部を突設させた複数本のアンカーボルトに鉄骨柱の柱脚部を緊結する露出型固定柱脚工法に適用し、上端部にテンプレートを仮固着した状態で柱脚部と整合する所定位置にアンカーボルトを位置決め調整し、アンカーボルトの下端部を基礎コンクリート中に埋設して固定支持した後に、上端部に仮固着していたテンプレートを脱着するために有効なテンプレートの脱着装置に関する。
【0002】
【従来の技術】
露出型固定柱脚工法では、例えば図1のように基礎コンクリート1上に鉄骨柱の柱脚部2を立設しており、基礎コンクリート1上からは下端部を埋設した複数本(例えば4本以上)のアンカーボルト3の上端ねじ部3aを突設させ、柱脚部2の下端にはフランジ状のベースプレート4を取り付け、上端ねじ部3aに注入座金6とダブルナット7でベースプレート4をねじ固着している。
【0003】
基礎コンクリート1とベースプレート4の間には、収縮モルタルなどのグラウト材5が介在されており、グラウト材5は予め基礎コンクリート1上にレベル調整用のグラウト材5aを載置し、柱脚部2の建て込み時にナット7の締め付け調整でベースプレート4によって均しながらレベル調整を行い、固化した後に外周に型枠(図示を省略)を設置して注入座金6の注入口6aからグラウト材を補充し、ベースプレート4の取付け穴4aを介して空隙部分に充填している
【0004】
この露出型固定柱脚工法では、柱脚部2を予め設定した所定位置に建て込むために、基礎コンクリート1上から突設したアンカーボルト3の上端ねじ部3aを整合させる必要があり、そのための手段として各アンカーボルト3をXYZ軸方向へ位置決め可能なアンカー支持装置を基礎地盤上に立設(図示を省略)すると共に、アンカーボルト3の上端ねじ部3aには位置決め用の鋼製型板として、図2のようにテンプレート8を狭持ナット9で仮固着している。
【0005】
テンプレート8は、アンカー支持装置によってアンカーボルト3の位置決め調整を行った後に、アンカーボルト3の外周囲に補強鉄筋を装着して型枠(図示を省略)内へのコンクリート打設で基礎コンクリート1を構築するまで仮固着しておき、レベル調整用のグラウト材5aの載置及び柱脚部2の建て込み時にはアンカーボルト3から取り外される。
【0006】
【発明が解決しようとする課題】
この露出型固定柱脚工法におけるテンプレート8は、アンカー支持装置によって各アンカーボルト3をXYZ軸方向へ位置決め調整した際に、各アンカーボルト3の上端ねじ部3a,3aの水平間隔(X方向及びY方向)が変動しないように、上端ねじ部3aを挿通させるテンプレート8の取付け孔は、上端ねじ部3aの外径より僅かに大径に形成されている。
【0007】
このように、テンプレート8の取付け孔の内径と上端ねじ部3aの外径との寸法差に余裕が無い状態で、テンプレート8の4個所以上で嵌合されているので、基礎コンクリート1を構築した後に取り外す際に、例えばテンプレート8の傾きなどによって、各アンカーボルト3の上端ねじ部3aが僅かに変位した状態になった場合でも、両者の間が係止されて脱着不能になる恐れがあった。
【0008】
また、無理に脱着させようとすると、上端ねじ部3aのねじ山を損傷させて柱脚部2のベースプレート4に対するねじ固着が困難になったり、上端ねじ部3aを湾曲させて柱脚部2を所定位置に設置できなくなったりする恐れもあり、やむを得ず取付け孔の近辺を切断して脱着させると、テンプレート8を繰り返し再利用できないので不経済であるなどの課題があった。
【0009】
そこで本発明では、これら従来技術の課題を解消し得る露出型固定柱脚工法におけるテンプレートの脱着装置を提供するものであり、複数のアンカーボルトに対して相互干渉することなく、安価な構成によって各アンカーボルトの上端ねじ部からテンプレートを容易に取り外し、繰り返し再利用できるようにしたことを主たる目的とする。
【0010】
【課題を解決するための手段】
本発明によるテンプレートの脱着装置は、アンカーボルトの上端ねじ部が挿通されるテンプレートと、上端ねじ部とテンプレートとの間に装着される脱着補助板と、上端ねじ部に螺合してテンプレートを上下から狭持する狭持ナットで構成され、前記脱着補助板は板厚がテンプレートより薄肉状で、外径面がテンプレートの取付け孔に対し、摩擦力で係止する程度で緩やかに嵌合し得る外径寸法に形成されると共に、内径面が上端ねじ部の外径面に対し、摩擦力で係止する程度で緩やかに嵌合し得る内径寸法に形成されている。
【0011】
このテンプレートの脱着装置では、脱着補助板をアンカーボルトの上端ねじ部に仮固着して基礎コンクリートを構築するまでの間は、脱着補助板は狭持ナット間で上下方向に対してスライド可能であると共に、水平方向に対してはテンプレートの取付け孔内で上端ねじ部が変位するのを拘束した状態で介在し、これにより各アンカーボルトの上端ねじ部を定位置に安定保持させることができる。
【0012】
また、テンプレートを取り外して柱脚部の建て込み作業を行う際には、上端ねじ部から上部側の狭持ナットを取り外した状態にし、テンプレートに対して下面側から上方へ打撃を加えると、その衝撃及び振動によってテンプレートが傾き、先端ねじ部と干渉することなく、脱着補助板から各取付け孔の内径面が引き離されるので、容易に脱着することが可能である。
【0013】
従って、取り外したテンプレート及び脱着補助板は繰り返し再利用することが可能であり、きわめて経済的であると共に、テンプレートを取り外す際に上端ねじ部を損傷させたり湾曲させる恐れもないので、その後の柱脚部の建て込み作業を容易且つ正確に行うことができる。。
【0014】
【発明の実施の形態】
以下に、本発明によるテンプレートの脱着装置について、その好適な実施形態を示す図3〜5に基づいて詳細に説明するが、図3は脱着装置の組み付け状態における要部正面図を示し、図4は脱着装置を拡大した模式図を示し、図5は脱着装置の脱着状態における要部正面図を示す。
【0015】
脱着装置10は、図3で示すように、アンカーボルト11の上端ねじ部12が挿通されるテンプレート13と、上端ねじ部12とテンプレート13との間に装着される脱着補助板14と、上端ねじ部12に螺合してテンプレート13を上下から狭持する狭持ナット15,16によって構成されている。
【0016】
テンプレート13は、従来技術の場合と同様に方形板状で上端ねじ部12が挿通される4個所以上の取付け孔を備えているが、この取付け孔13aの内径寸法は従来技術の場合のように上端ねじ部12の外径寸法より僅かに大径のものとは異なり、十分な寸法差で遊嵌される内径寸法に設定されている。
【0017】
脱着補助板14は、図4で示すように、板厚がテンプレート13より薄肉状に形成され、外径面14aはテンプレート13の取付け孔13aに対し、摩擦力で係止する程度で緩やかに嵌合し得る外径寸法D1に形成されると共に、内径面14bは上端ねじ部12の外径面に対し、摩擦力で係止する程度で緩やかに嵌合し得る内径寸法D2に形成されている。
【0018】
なお、図示の実施形態では脱着補助板14を内外径面14b,14aが共に円形のリング状(円環状)に形成したが、外径面14aは必ずしも円形にする必要はなく、テンプレート13の各取付け孔13に嵌合する形状であれば良く、外径面14a及び各取付け孔13を例えば方形状を含む多角形状や楕円形状などにした形態を採ることも可能である。
【0019】
従って、アンカーボルト11の上端ねじ部12をテンプレート13及び脱着補助板14に挿通させ、上端ねじ部12に螺合させた狭持ナット15,16でねじ固着すると、テンプレート13は上下から狭持されるが、脱着補助板14は狭持ナット15,16から離間した状態となり、上下方向に対してスライド可能であると共に、水平方向に対してはテンプレート13の取付け孔13a内で上端ねじ部12が変位するのを拘束した状態で仮固着されている。
【0020】
次に、上端ねじ部12からテンプレート13を取り外す際には、図5(a)で示すように、上部側の狭持ナット15を取り外した後に、ハンマーなどの打撃手段でテンプレート13の下面側から上方(矢印)への打撃を加えると、その衝撃及び振動によって図5(b)で示すように、脱着補助板14の外周面からテンプレート13を容易に離脱させることができる。
【0021】
すなわち、従来技術の場合には各アンカーボルト3の先端ねじ部3aが、テンプレート8の各取付け孔に挿通されているので、脱着する際にテンプレート8が傾くと各取付け孔の内周面がねじ溝に食い込んで脱着不能になるのに対し、脱着補助板14を介在させたことにより、衝撃及び振動でテンプレート13が傾くと先端ねじ部12と干渉することなく、脱着補助板14から各取付け孔13の内径面13aが引き離されるので、容易に脱着することが可能である。
【0022】
その後に、上端ねじ部12から脱着補助板14と下部側の狭持ナット16を取り外し、従来技術の場合と同様に上端ねじ部12を介して基礎コンクリート上に柱脚部の建て込み作業を行うが、取り外したテンプレート13及び、脱着補助板14は繰り返し再利用することが可能であると共に、テンプレート13を取り外す際に上端ねじ部12を損傷させたり湾曲させる恐れもない。
【図面の簡単な説明】
【図1】本発明のテンプレートの脱着装置を適用する実施対象である露出型固定柱脚工法による建物基礎の要部を、一部は断面で示す正面図である。
【図2】従来技術によるテンプレートの脱着装置の要部を、一部は断面で示す正面図である。
【図3】本発明を適用した実施形態によるテンプレートの脱着装置であって、組み付け状態における要部を一部は断面で示す正面図である。
【図4】図3によるテンプレートの脱着装置の一部を拡大した模式図である。
【図5】図3によるテンプレートの脱着装置の脱着状態における要部を、一部は断面で示す正面図である
【符号の説明】
1 基礎コンクリート
2 柱脚部
3,11 アンカーボルト
3a,12 上端ねじ部
4 ベースプレート
4a 13a 取付け孔
5 グラウト材
6 注入座金
6a 注入口
7 ダブルナット
8,13 テンプレート
9,15,16 狭持ナット
10 脱着装置
14 脱着補助板
14a (脱着補助板の)外径面
14b (脱着補助板の)内径面
D1 外径寸法
D2 内径寸法
[0001]
BACKGROUND OF THE INVENTION
The present invention is applied to an exposed fixed column base method in which a steel column base is fastened to a plurality of anchor bolts embedded in foundation concrete and projecting at the top end, and a template is temporarily fixed to the top end. In order to remove and attach the template that was temporarily fixed to the upper end after the anchor bolt is positioned and adjusted at a predetermined position aligned with the column base, and the lower end of the anchor bolt is embedded and fixed in the foundation concrete The present invention relates to a template detaching apparatus effective for use.
[0002]
[Prior art]
In the exposed fixed column base method, for example, as shown in FIG. 1, a steel column base 2 is erected on the basic concrete 1, and a plurality of pieces (for example, four) are embedded from the bottom of the basic concrete 1. The upper end screw portion 3a of the anchor bolt 3 is protruded, a flange-like base plate 4 is attached to the lower end of the column base portion 2, and the base plate 4 is fixed to the upper end screw portion 3a with an injection washer 6 and a double nut 7. is doing.
[0003]
A grout material 5 such as shrink mortar is interposed between the foundation concrete 1 and the base plate 4. The grout material 5 is placed on the foundation concrete 1 in advance with a grout material 5a for level adjustment, and the column base 2 The level is adjusted while the base plate 4 is leveled by tightening the nut 7 at the time of mounting, and after solidifying, a mold (not shown) is installed on the outer periphery, and grout material is replenished from the inlet 6a of the injection washer 6 The gap portion is filled through the mounting hole 4 a of the base plate 4.
In this exposed type fixed column base method, in order to build the column base part 2 in a predetermined position set in advance, it is necessary to align the upper end screw part 3a of the anchor bolt 3 protruding from the foundation concrete 1, and for that purpose. As a means, an anchor support device capable of positioning each anchor bolt 3 in the XYZ axial directions is erected on the foundation ground (not shown), and the upper end thread portion 3a of the anchor bolt 3 is used as a steel plate for positioning. As shown in FIG. 2, the template 8 is temporarily fixed by the holding nut 9.
[0005]
The template 8 adjusts the positioning of the anchor bolt 3 by the anchor support device, and then attaches reinforcing reinforcing bars to the outer periphery of the anchor bolt 3 and places the concrete foundation 1 in the formwork (not shown) by placing the concrete in the formwork (not shown). It is temporarily fixed until construction, and is removed from the anchor bolt 3 when the grout material 5a for level adjustment is placed and the column base 2 is installed.
[0006]
[Problems to be solved by the invention]
The template 8 in this exposed type fixed column base method has a horizontal interval (X direction and Y direction) between the upper end screw portions 3a, 3a of each anchor bolt 3 when each anchor bolt 3 is positioned and adjusted in the XYZ axial directions by the anchor support device. The mounting hole of the template 8 through which the upper end screw portion 3a is inserted is formed to have a diameter slightly larger than the outer diameter of the upper end screw portion 3a so that the (direction) does not fluctuate.
[0007]
As described above, the basic concrete 1 was constructed because the template 8 is fitted at four or more locations in a state where there is no allowance for the dimensional difference between the inner diameter of the mounting hole of the template 8 and the outer diameter of the upper end screw portion 3a. When removing later, for example, even when the upper end threaded portion 3a of each anchor bolt 3 is slightly displaced due to the inclination of the template 8 or the like, there is a possibility that the two are locked and cannot be detached. .
[0008]
In addition, if it is attempted to forcefully attach and detach, the screw thread of the upper end screw portion 3a is damaged, making it difficult to fix the column base portion 2 to the base plate 4, or the upper end screw portion 3a is bent so that the column base portion 2 is bent. There is a possibility that it cannot be installed at a predetermined position. If the vicinity of the attachment hole is cut and removed unavoidably, the template 8 cannot be reused repeatedly, which is uneconomical.
[0009]
Therefore, the present invention provides a template detaching apparatus in the exposed fixed column base method capable of solving these problems of the prior art, and without interfering with each other with respect to a plurality of anchor bolts. The main purpose is to easily remove the template from the upper end thread of the anchor bolt so that it can be reused repeatedly.
[0010]
[Means for Solving the Problems]
The template detaching apparatus according to the present invention includes a template through which an upper end thread portion of an anchor bolt is inserted, a desorption auxiliary plate that is mounted between the upper end thread portion and the template, and a template that is screwed into the upper end thread portion to move the template up and down. The attachment / detachment auxiliary plate is thinner than the template, and the outer diameter surface can be loosely fitted to the attachment hole of the template by frictional force. In addition to being formed to have an outer diameter, the inner diameter surface is formed to have an inner diameter size that can be loosely fitted to the outer diameter surface of the upper end threaded portion with a frictional force.
[0011]
In this template desorption apparatus, the desorption auxiliary plate can be slid in the vertical direction between the holding nuts until the desorption auxiliary plate is temporarily fixed to the upper end threaded portion of the anchor bolt and the foundation concrete is constructed. In addition, with respect to the horizontal direction, the displacement of the upper end threaded portion in the template mounting hole is constrained, so that the upper end threaded portion of each anchor bolt can be stably held in place.
[0012]
Also, when removing the template and installing the column base, if the upper holding screw is removed from the upper threaded part and the template is struck upward from the lower side, Since the template is tilted by impact and vibration and the inner diameter surface of each mounting hole is separated from the attachment / detachment auxiliary plate without interfering with the tip screw portion, the attachment / detachment can be easily performed.
[0013]
Therefore, the removed template and the attachment / detachment auxiliary plate can be reused repeatedly, which is very economical and does not cause the upper end thread portion to be damaged or curved when the template is removed. The building work of the part can be easily and accurately performed. .
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a template desorbing device according to the present invention will be described in detail with reference to FIGS. 3 to 5 showing a preferred embodiment. FIG. 3 shows a front view of a main part in an assembled state of the desorbing device. FIG. 5 shows an enlarged schematic view of the desorption device, and FIG. 5 shows a front view of the main part in the desorption state of the desorption device.
[0015]
As shown in FIG. 3, the detaching device 10 includes a template 13 into which the upper end screw portion 12 of the anchor bolt 11 is inserted, a detachment auxiliary plate 14 that is attached between the upper end screw portion 12 and the template 13, and an upper end screw. The holding nuts 15 and 16 are screwed into the portion 12 to hold the template 13 from above and below.
[0016]
The template 13 has a rectangular plate shape as in the case of the prior art and is provided with four or more mounting holes through which the upper end screw portion 12 is inserted. The inner diameter of the mounting hole 13a is the same as in the case of the prior art. Unlike the outer diameter dimension of the upper end screw portion 12, the inner diameter dimension is set to be loosely fitted with a sufficient dimensional difference.
[0017]
As shown in FIG. 4, the attachment / detachment auxiliary plate 14 is thinner than the template 13, and the outer diameter surface 14 a is gently fitted to the mounting hole 13 a of the template 13 by a frictional force. The inner diameter surface 14b is formed to have an inner diameter dimension D2 that can be loosely fitted to the outer diameter surface of the upper threaded portion 12 with a frictional force. .
[0018]
In the illustrated embodiment, the attachment / detachment auxiliary plate 14 is formed in a ring shape (annular shape) in which the inner and outer diameter surfaces 14b and 14a are both circular, but the outer diameter surface 14a is not necessarily circular, Any shape that fits into the mounting hole 13 may be used, and the outer diameter surface 14a and each mounting hole 13 may be formed in a polygonal shape including a rectangular shape or an elliptical shape, for example.
[0019]
Therefore, when the upper end screw portion 12 of the anchor bolt 11 is inserted into the template 13 and the attachment / detachment auxiliary plate 14 and fixed with screws by the holding nuts 15 and 16 screwed to the upper end screw portion 12, the template 13 is held from above and below. However, the attachment / detachment auxiliary plate 14 is in a state of being separated from the holding nuts 15 and 16 and is slidable in the vertical direction, and the upper end screw portion 12 is located in the mounting hole 13a of the template 13 in the horizontal direction. Temporarily fixed in a state of restraining displacement.
[0020]
Next, when removing the template 13 from the upper end screw portion 12, as shown in FIG. 5A, after removing the upper holding nut 15, the hammer 13 or the like is used to remove the template 13 from the lower surface side of the template 13. When hitting upward (arrow), the template 13 can be easily detached from the outer peripheral surface of the attachment / detachment auxiliary plate 14 by the impact and vibration as shown in FIG.
[0021]
That is, in the case of the prior art, since the tip threaded portion 3a of each anchor bolt 3 is inserted into each mounting hole of the template 8, when the template 8 is tilted when being detached, the inner peripheral surface of each mounting hole is screwed. While the insertion / removal auxiliary plate 14 is inserted into the groove, the attachment / detachment auxiliary plate 14 is interposed. Therefore, when the template 13 is tilted by impact and vibration, the attachment hole is removed from the attachment / detachment auxiliary plate 14 without interfering with the tip screw portion 12. Since the inner diameter surface 13a of 13 is pulled apart, it can be easily detached.
[0022]
Thereafter, the attachment / detachment auxiliary plate 14 and the lower holding nut 16 are removed from the upper end screw portion 12, and the column base is built on the foundation concrete via the upper end screw portion 12 in the same manner as in the prior art. However, the removed template 13 and the attachment / detachment auxiliary plate 14 can be reused repeatedly, and there is no fear of damaging or curving the upper end screw portion 12 when removing the template 13.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a front view partially showing a cross section of a main part of a building foundation by an exposed fixed column base method to which a template desorption apparatus of the present invention is applied.
FIG. 2 is a front view partially showing a cross section of a main part of a conventional template detaching apparatus.
FIG. 3 is a front view of a template detaching apparatus according to an embodiment to which the present invention is applied, showing a part of an essential part in an assembled state.
4 is an enlarged schematic view of a part of the template detaching apparatus according to FIG. 3;
FIG. 5 is a front view showing a part of the main part in the detaching state of the template detaching apparatus according to FIG. 3;
DESCRIPTION OF SYMBOLS 1 Basic concrete 2 Column base part 3,11 Anchor bolt 3a, 12 Upper end screw part 4 Base plate 4a 13a Mounting hole 5 Grout material 6 Injection washer 6a Inlet 7 Double nut 8,13 Template 9,15,16 Nipping nut 10 Desorption Device 14 Desorption auxiliary plate 14a Outer diameter surface 14b (of the desorption auxiliary plate) Inner diameter surface D1 (of the desorption auxiliary plate) Outer diameter size D2 Inner diameter size

Claims (1)

アンカーボルトの上端ねじ部が挿通されるテンプレートと、上端ねじ部とテンプレートとの間に装着される脱着補助板と、上端ねじ部に螺合してテンプレートを上下から狭持する狭持ナットで構成され、前記脱着補助板は板厚がテンプレートより薄肉状で、外径面がテンプレートの取付け孔に対し、摩擦力で係止する程度で緩やかに嵌合し得る外径寸法に形成されると共に、内径面が上端ねじ部の外径面に対し、摩擦力で係止する程度で緩やかに嵌合し得る内径寸法に形成されており、当該脱着補助板は上下の各狭持ナットから離間して上下方向に対してスライド可能な状態でテンプレートの取付け孔内に装着され且つ、水平方向に対してはテンプレートの取付け孔内で上端ねじ部が変位するのを拘束した状態で仮固着されていることを特徴としたテンプレートの脱着装置。Consists of a template through which the upper end threaded portion of the anchor bolt is inserted, a desorption auxiliary plate that is mounted between the upper end threaded portion and the template, and a clamping nut that is screwed into the upper end threaded portion to sandwich the template from above and below. The desorption auxiliary plate is formed to have an outer diameter dimension that can be loosely fitted to the extent that the outer diameter surface is locked with a frictional force with respect to the mounting hole of the template, with the plate thickness being thinner than the template. The inner diameter surface is formed with an inner diameter dimension that can be loosely fitted to the outer diameter surface of the upper threaded portion by frictional force, and the attachment / detachment auxiliary plate is separated from the upper and lower holding nuts. It is mounted in the template mounting hole so as to be slidable in the vertical direction, and is temporarily fixed in the horizontal direction while restraining displacement of the upper end screw portion in the template mounting hole. Features Desorption unit of the template.
JP2002139417A 2002-05-15 2002-05-15 Template removal device Expired - Lifetime JP3762898B2 (en)

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JP2003328370A JP2003328370A (en) 2003-11-19
JP3762898B2 true JP3762898B2 (en) 2006-04-05

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