JP4879916B2 - Component mounter - Google Patents

Description

  The present invention relates to a component mounter that mounts components on a board, and more particularly, to a component mounter that can prevent an operator from making a mistake and improve work efficiency.

  Conventionally, in various manufacturing machines including component mounters, work mistakes are prevented by displaying work instruction information such as work order on the screen and calling attention in order to prevent operator work mistakes. An apparatus has been proposed (see, for example, Patent Document 1).

In the apparatus for preventing this work mistake, the work order is visually emphasized and displayed on the screen so that the attention location of the work order can be visually recognized as others. In addition, this device alerts an operator, such as notifying an operator of a change of model by a warning sound or a flashing screen. Thereby, an operator's work mistake can be prevented.
JP 2000-250606 A

  However, the conventional apparatus for preventing work mistakes has a problem that the work efficiency of the operator cannot be improved, although the work mistakes are prevented by alerting.

  2. Description of the Related Art A component mounter that mounts components on a board includes a plurality of members (hereinafter referred to as work members) in order to perform a component mounting operation on the substrate. In particular, the panel mounting machine requires a large number of working members in order to mount components on a substrate through a plurality of processes.

  Here, the panel mounter is a component mounter that mounts a joining component on a peripheral portion of a flat panel display (hereinafter referred to as a panel) serving as a substrate such as a liquid crystal display or a plasma display. The joining component is an electronic component such as a panel drive IC, a semiconductor element, or a TAB (Tape Automated Bonding) substrate. A tape-shaped ACF (Anisotropic Conductive Film) is used for attaching and joining such a joining component to the panel. In other words, the mounting is performed by mounting the joining component on the panel by temporary and final press-bonding the joined parts via the tape-shaped ACF (hereinafter referred to as ACF tape).

  And generally, a joining component is mounted in a panel through three processes. First, an ACF tape is attached to the panel. Next, a joining component is attached on the pasted ACF tape. Finally, the ACF tape and the joining component are pressure-bonded.

  Thus, since the panel mounting machine mounts joining components on a panel through three processes, many work members are required. And by changing the panel mounted with a panel mounting machine, it will be necessary to replace | exchange many work members, and the exchange operation | work of these work members will become complicated.

  Therefore, when exchanging these working members, it is important to prevent the operator from making mistakes and improve the working efficiency. However, the conventional apparatus for preventing a work mistake has a problem that the work efficiency of the operator cannot be improved, although the work mistake is prevented.

  Therefore, the present invention has been made in view of such a problem, and an object thereof is to provide a component mounting machine that can prevent an operator from making a mistake and improve work efficiency.

In order to achieve the above object, a component mounting machine according to the present invention includes a plurality of working members that perform mounting work of components on a substrate, and a second substrate that is a different type of substrate from the first substrate to the first substrate. And a display unit that displays a replacement instruction image indicating the work member when the information is changed to the first board, and acquires information to be changed from the first board to the second board as a change signal. Change signal acquisition means and, when the change signal is acquired, a second mounting operation on the second substrate from a first working member that is a type of a working member that performs the first mounting operation on the first substrate. Exchange information acquisition means for acquiring an identifier for identifying the work member that needs to be replaced with a second work member that is a type of the work member, and a work member indicated by the identifier acquired by the replacement information acquisition means Whether the type is the first working member Work to be exchanged, extracted from exchange information display means for displaying on the display means information urging exchange to the second work member, and the work member indicated by the identifier obtained by the exchange information obtaining means A replacement member acquisition means for acquiring an identifier for identifying a replacement member that is a member, a work place that is predetermined as a place where an operator can easily perform a replacement work, and is common to a plurality of types of work member replacement work. A movement control means for moving the replacement member indicated by the identifier acquired by the replacement member acquisition means, which needs to be moved to the work place to be used, to the work place; an identifier for identifying one work member; Interference data associated with identifiers for identifying other work members that cannot be exchanged in parallel with the work member because the work member and the work place overlap. And a data storage means for storing, said switching member acquisition unit, and acquires only the identity of one of the exchange member of said interference data.

As a result, information prompting replacement of the work member is displayed, so that the worker can easily grasp the work member that needs to be replaced. In addition, the replacement work can be easily performed by moving the work member performing the replacement work to a place where the worker can easily perform the replacement work. Therefore, it is possible to prevent an operator from making a mistake and improve work efficiency. Further, it is possible to prevent the operator from selecting a plurality of replacement operations that cannot be performed in parallel.

  Preferably, the apparatus further comprises a retraction control means for retreating at least one work member other than the replacement member from the work place.

  Thereby, the operator can easily perform the replacement work by retracting the work member that does not perform the replacement work.

  Further, data storage means for storing interference data in which an identifier for identifying one work member and an identifier for identifying another work member that cannot be replaced in parallel with the work member are associated with each other. The replacement member acquisition means may acquire only one replacement member identifier from the interference data.

  This can prevent the operator from selecting a plurality of replacement operations that cannot be performed in parallel.

  The replacement member acquisition unit further includes a completion signal acquisition unit that acquires a signal indicating completion of the replacement work of the replacement member indicated by the identifier acquired by the replacement member acquisition unit, and the replacement member acquisition unit acquires the completion signal. In this case, only the identifier of one replacement member other than the replacement member indicated by the identifier acquired by the replacement member acquisition unit may be acquired from the interference data.

  Thereby, since one exchange work cannot be performed unless one exchange work is completed among a plurality of exchange works that cannot be performed in parallel, it is possible to prevent an operator from performing the replacement work by mistake.

  Furthermore, when the information for prompting the replacement information display means to replace the first work member with the second work member is displayed on the display means, the first work member changes to the second work member. It is good also as providing the work content display means which displays the content of the work for exchange on the said display means.

  As a result, the work content is displayed, so that the operator can easily grasp the work procedure and the like even in complicated replacement work.

  In this way, it is possible to prevent an operator from making a mistake and improve work efficiency.

  The present invention can be realized not only as such a component mounter but also as a work member replacement method for replacing the work member of the component mounter, a program for replacing the work member, and the program stored therein. It can also be realized as a storage medium.

  According to the present invention, in a component mounter in which the work of exchanging work members is complicated, it is possible to prevent an operator from making mistakes and improve work efficiency. Therefore, the practical value of the present invention is extremely high.

  Hereinafter, a component mounter according to an embodiment of the present invention will be described with reference to the drawings.

FIG. 1 is a perspective view showing an appearance of the panel mounter 100 according to the present embodiment.
Here, the panel mounter 100 is an example of the component mounter of the present invention.

  In this panel mounting machine 100, an ACF tape is attached to the peripheral portion of the panel 200, a plurality of joining parts are attached on the ACF tape, and the panel 200 and each joining part are crimped so as to be conductive, A joining component is mounted on the panel 200.

  Here, the panel 200 is a flat panel display or the like serving as a substrate such as a liquid crystal display or a plasma display. The panel 200 corresponds to a “substrate” described in the claims.

  Further, the joining component is an electronic component such as a panel drive IC, a semiconductor element, or a TAB (Tape Automated Bonding) substrate. In addition, this joining component is corresponded to the "component" as described in a claim.

  Thus, the panel mounter 100 mounts the joining component on the panel 200 through a plurality of processes.

  FIG. 2 is a perspective view showing the internal configuration of a part of the panel mounter 100 according to the present embodiment, which is made transparent.

  The panel mounting machine 100 includes an ACF sticking device 110, a temporary pressure bonding device 120, a main pressure bonding device 130, a transport device 140, a display unit 151, and an input unit 152.

  In addition, the direction in which the ACF sticking device 110, the temporary pressure bonding device 120, and the main pressure bonding device 130 are arranged is the X axis direction, the direction perpendicular to the X axis in the horizontal plane is the Y axis direction, the vertical direction is the Z axis direction, and the rotation is performed in the horizontal plane. The direction is the θ direction.

  The ACF sticking apparatus 110 is provided with a panel stage 111 as a working member. The work member is a member for performing a work of mounting the joined component on the panel 200.

  The panel stage 111 supports the panel 200 by vacuum suction and can freely move in the X-axis direction, the Y-axis direction, the Z-axis direction, and the θ direction.

  The ACF sticking device 110 supports the panel 200 on the panel stage 111 and moves the panel stage 111. As a result, the ACF sticking device 110 places the ACF sticking portion of the panel 200 at a predetermined position, and then sticks the ACF to the panel 200.

  The temporary pressure bonding apparatus 120 is provided with a panel stage 121, a temporary pressure bonding head 122, and a component supply unit 125, which are working members.

  The panel stage 121 supports the panel 200 by vacuum suction, and can freely move in the X-axis direction, the Y-axis direction, the Z-axis direction, and the θ direction.

  The provisional pressure bonding head 122 includes four head tools. The temporary press-bonding head 122 can hold the joined component with the head tool and can rotate in the θ direction. The four head tools can move independently in the Z-axis direction.

  The component supply unit 125 includes a working member for supplying the joined component to the temporary pressure bonding head 122. Specifically, the component supply unit 125 includes a supply stage for conveying the bonded component to the temporary pressure bonding head 122, a transfer nozzle for conveying the bonded component to the supply stage, and the like.

  The temporary crimping device 120 supports the panel 200 on the panel stage 121 and holds the joined component supplied from the component supply unit 125 by the temporary crimping head 122. Then, the temporary crimping device 120 moves the panel stage 121 to align the panel 200 and the joining component, and then temporarily crimps the joining component to the panel 200.

The main crimping device 130 is provided with a panel stage 131 that is a working member.
The panel stage 131 supports the panel 200 by vacuum suction and can freely move in the X axis direction, the Y axis direction, the Z axis direction, and the θ direction.

  The main crimping device 130 supports the panel 200 on the panel stage 131 and moves the panel stage 131. Thus, the main crimping device 130 positions the panel 200 at a predetermined position on the backup stage (not shown), and then final crimps the joining component to the panel 200. Specifically, the bonded component is bonded onto the panel 200 via the ACF tape by the pressure bonding head pressing the bonded component with a predetermined pressure. By this main pressure bonding, the ACF tape and the bonding component are pressure bonded, and the panel 200 and the bonding component are electrically connected.

  The transport device 140 transports the panel 200 between the ACF sticking device 110, the provisional pressure bonding device 120 and the main pressure bonding device 130.

The display means 151 is a monitor or the like on which information or the like when the worker performs work is displayed.
The input unit 152 is a button for inputting information or the like when the worker performs work, a touch panel provided in the display unit 151, or the like.

FIG. 3 is a diagram illustrating the configuration and operation of the transport device 140.
As shown in FIG. 3A, the transfer device 140 includes a transfer arm 141a, a transfer arm 141b, a transfer arm 141c, and a transfer arm 141d. The transfer arm 141a, the transfer arm 141b, the transfer arm 141c, and the transfer arm 141d are work members.

  The transfer arm 141 a receives the panel 200 from the operator or the previous work process, and delivers the panel 200 to the ACF sticking device 110.

  Specifically, as shown in FIG. 3B, the transfer arm 141a supports the panel 200 by vacuum suction and moves in parallel in the X-axis direction and the Y-axis direction. That is, the transfer arm 141a moves in the plus direction of the X axis and the plus direction of the Y axis, and delivers it to the panel stage 111 of the ACF sticking device 110.

  The transport arm 141 b receives the panel 200 from the ACF sticking device 110 and delivers the panel 200 to the temporary crimping device 120. Specifically, the transfer arm 141b receives the panel 200 supported by the panel stage 111 of the ACF sticking device 110 by vacuum suction, and moves in the negative direction of the Y axis and the positive direction of the X axis. Then, the transport arm 141 b transports the panel 200 from the ACF sticking device 110 and delivers it to the panel stage 121 of the temporary pressure bonding device 120.

  The transfer arm 141 c receives the panel 200 from the temporary crimping apparatus 120 and delivers the panel 200 to the final crimping apparatus 130. The transport arm 141d receives the panel 200 from the main crimping apparatus 130, and delivers the panel 200 to the next work process or operator. The details are the same as those of the transfer arm 141a and the transfer arm 141b, and thus the description thereof is omitted.

  FIG. 4 is a perspective view for explaining the configuration of the temporary pressure bonding apparatus 120 and the operation of the temporary pressure bonding head 122.

  The temporary pressure bonding apparatus 120 includes a backup tool 124 as a working member in addition to the panel stage 121 and the temporary pressure bonding head 122. In addition, the temporary press-bonding head 122 includes four head tools 123 that are working members at intervals of 90 degrees in the θ direction. The four head tools 123 can simultaneously rotate approximately 90 degrees in the θ direction. Further, the four head tools 123 can move up and down independently.

  The temporary press-bonding head 122 holds the joining component supplied from the component supply unit 125 with the head tool 123. Then, the temporary press-bonding head 122 rotates around the rotation axis in the θ direction until the head tool 123 holding the joining component comes on the backup tool 124. Then, the head tool 123 is lowered.

  On the backup tool 124, the panel 200 transported to the panel stage 121 by the transport arm 141b is placed. Therefore, when the head tool 123 holding the joining component descends, the joining component is temporarily pressure-bonded to the panel 200.

  The backup tool 124 is made of a transparent material such as quartz, and the temporary press-bonding head 122 applies a reaction force for temporarily press-bonding the joining component to the panel 200.

  As described above, in the panel mounting machine 100, in order to mount the joining component on the panel 200, many working members are arranged in a complicated manner. And when the panel 200 mounted with the panel mounting machine 100 is changed, it will be necessary to replace | exchange many work members, and the exchange operation | work of these work members will become complicated.

FIG. 5 is a block diagram illustrating an example of a functional configuration of the panel mounter 100.
The panel mounter 100 includes a mechanism unit 150 and a control unit 160 realized by a computer that executes a software program. The mechanism unit 150 is controlled by the control unit 160 and provides information to the control unit 160.

  The mechanism unit 150 includes a display unit 151, an input unit 152, a work member 153, and an exchange member 154.

  The work member 153 is a member for performing a work of mounting the joining component on the panel 200. Specifically, the working member 153 includes the panel stage 111 of the ACF sticking device 110, the panel stage 121 of the temporary pressure bonding device 120, the four head tools 123 of the temporary pressure bonding head 122, the backup tool 124, and the component supply unit 125. The panel stage 131, the transfer arm 141a, the transfer arm 141b, the transfer arm 141c, the transfer arm 141d, and the like of the main pressure bonding apparatus 130, such as a supply stage and a transfer nozzle.

  The replacement member 154 is a work member 153 in which a replacement work extracted from the work member 153 that needs to be replaced is performed. For example, when it is necessary to replace the panel stage 111 and the transfer arm 141a, first, when the transfer operation of the transfer arm 141a is performed, the transfer arm 141a is the replacement member 154. When the replacement work of the panel stage 111 is performed after the replacement work of the transfer arm 141 a is completed, the panel stage 111 is the replacement member 154.

  The display means 151 is a monitor or the like on which information for the operator to replace the work member 153 is displayed. For example, the display unit 151 displays a replacement instruction image for the work member 153 when the panel 200 is changed to a different type of panel and a joining component is mounted. Specifically, the display unit 151 displays information for prompting the replacement of the work member 153 that needs to be replaced, the content of the work for replacing the work member 153, and the like.

  The input unit 152 is a button for inputting information when the worker replaces the work member 153, a touch panel provided in the display unit 151, or the like. Specifically, the input unit 152 receives information on change of the panel 200 when the panel 200 is changed to a different type of panel and a joining component is mounted. In addition, information for selecting the work member 153 to be exchanged, information for confirming that the exchange work has been completed, and the like are input to the input unit 152.

  The control unit 160 includes a data storage unit 161, a work member acquisition unit 162, a change signal acquisition unit 163, a work availability determination unit 164, an exchange information acquisition unit 168, an exchange information display unit 165, an operation content display unit 166, and an exchange member acquisition unit. 167, a movement control unit 169, a retreat control unit 170, and a completion signal acquisition unit 171.

  In the following description, it is assumed that the panel 200 on which the joining component is mounted is changed from the first panel to a second panel that is a different type of panel from the first panel. Further, the mounting work performed on the first panel is referred to as a first mounting work, and the working member 153 that performs the first mounting work is referred to as a first working member. Similarly, the mounting operation performed on the second panel is referred to as a second mounting operation, and the working member 153 that performs the second mounting operation is referred to as a second working member.

  The data storage unit 161 is a hard disk or the like that stores data (working member data 161a, interference data 161b) used for processing for replacing the working member 153 of the panel mounting machine 100.

  Here, the working member data 161a is a collection of information on the working member 153 necessary for mounting the joining component on the panel 200.

  The interference data 161b includes information in which an identifier for identifying one work member 153 is associated with an identifier for identifying another work member 153 that cannot be replaced in parallel with the work member 153. It is a gathering.

  The work member acquisition unit 162 acquires a type identifier for identifying a first work member that is a type of the work member 153 that performs the first mounting work on the first panel. For example, when the first panel is small, the first working member is a small type working member 153, and when the first panel is large, the first working member is a large type working member 153. Note that when the contents of the mounting work performed by the first work member are the same, the work members 153 are of the same type.

  The change signal acquisition unit 163 acquires information to be changed from the first panel to the second panel as a change signal.

  The work availability determination unit 164 determines whether the work member 153 can perform the second mounting work on the second panel with the first work member for which the work member acquisition unit 162 has acquired the type identifier. The work member 153 is determined.

  When the change signal acquisition unit 163 acquires the change signal, the exchange information acquisition unit 168 acquires an identifier for identifying the work member 153 that needs to be replaced from the first work member to the second work member. Specifically, the exchange information acquisition unit 168 acquires the identifier of the work member 153 that is determined that the work availability determination unit 164 cannot perform the second mounting work.

  The exchange information display unit 165 displays on the display unit 151 information prompting the exchange of the type of the work member 153 indicated by the identifier acquired by the exchange information acquisition unit 168 from the first work member to the second work member. In other words, the replacement information display unit 165 allows the work member 153 that the work availability determination unit 164 has determined that the second mounting work cannot be performed to the second work member that can perform the second mounting work from the first work member. The display unit 151 displays information for prompting replacement.

  The work content display unit 166 replaces the first work member with the second work member when the exchange information display unit 165 displays information prompting the replacement from the first work member to the second work member on the display unit 151. The contents of the work to be performed are displayed on the display means 151. That is, the work content display unit 166 can use the second work member that can perform the second mounting work from the first work member to the work member 153 that the work availability determination unit 164 has determined that the second mounting work cannot be performed. The display unit 151 displays the contents of the work for exchanging them.

  The replacement member acquisition unit 167 acquires an identifier for identifying the replacement member 154 that is the work member 153 on which the replacement work is performed, extracted from the work member 153 indicated by the identifier acquired by the replacement information acquisition unit 168. That is, the replacement member acquisition unit 167 identifies the replacement member 154 that is the work member 153 on which the replacement work is performed, which is extracted from the work member 153 that is determined that the work availability determination unit 164 cannot perform the second mounting work. Get the identifier to be used.

  Further, the replacement member acquisition unit 167 acquires only the identifier of one replacement member 154 in the interference data 161b. Furthermore, when the completion signal acquisition unit 171 acquires a completion signal, the replacement member acquisition unit 167 has one replacement member other than the replacement member 154 indicated by the identifier acquired by the replacement member acquisition unit 167 in the interference data 161b. Only the identifier of 154 is acquired.

  The movement control unit 169 moves the replacement member 154, which has been acquired by the replacement member acquisition unit 167, to the work location, which needs to be moved to a predetermined work location where the worker can easily perform the replacement work. . The work place that is determined in advance as a place where the worker can easily perform the replacement work is such that the worker can easily access the replacement member 154 so that the replacement member 154 does not interfere with other work members 153 during the replacement work. Is a place. Specifically, the movement control unit 169 acquires information on the current position of the replacement member 154 and determines whether or not it is necessary to move it to the work place. If the movement control unit 169 determines that it is necessary to move to the work place, the movement control unit 169 moves the replacement member 154 to the work place.

  The retreat control unit 170 retreats at least one work member 153 other than the replacement member 154 from the work place.

  The completion signal acquisition unit 171 acquires a signal indicating completion of the replacement work of the replacement member 154 indicated by the identifier acquired by the replacement member acquisition unit 167.

  Next, an overall flow of replacement work for replacing the work member 153 of the panel mounter 100 in the present embodiment will be described.

  FIG. 6 is a flowchart showing the process of replacing the work member 153 performed by the panel mounter 100.

  In the following, in order to prevent the operator from making mistakes and to improve the work efficiency by this replacement work, the operations such as input operations performed by the worker included in the replacement work are It is described from the viewpoint as seen from the user side.

  Further, here, the description will be made assuming that the first panel is the panel A and the second panel is a panel B of a different type from the panel A.

  First, the change signal acquisition unit 163 acquires information to be changed from the panel A as the first panel to the panel B as the second panel as a change signal (S102). Specifically, the change signal acquisition unit 163 acquires a change signal to be changed from the panel A to the panel B from the information received by the input unit 152.

  FIG. 7 is a diagram illustrating that the change signal acquisition unit 163 acquires a change signal when the panel A is changed to the panel B.

  As shown in FIG. 7A, the display unit 151 displays a display for changing the panel 200 to a different type of panel. Here, six types of different panels from the predetermined panel A to panel F can be selected. That is, when the first panel is panel A, the second panel is selected from panel B to panel F. Here, panel B is selected as the second panel. The input unit 152 is configured as a touch panel. For this reason, the input means 152 receives the information on the change of the panel 200 from the operator's touch panel operation.

  In this case, as shown in FIG. 7B, the operator sequentially selects the input unit 152a and the input unit 152b in order to change from panel A to panel B. Thereby, the input unit 152a receives information that the panel A is changed to the panel B, and the input unit 152b receives information that the change is confirmed. The input unit 152a and the input unit 152b are examples of the input unit 152.

  In this way, the change signal acquisition unit 163 acquires a change signal indicating that the panel 200 is changed from the panel A to the panel B from the information received by the input unit 152a and the input unit 152b.

  Returning to FIG. 6, when the change signal acquisition unit 163 acquires the change signal, the work member acquisition unit 162 identifies the first work member that is the type of the work member 153 that performs the mounting work on the panel A that is the first panel. The type identifier to be acquired is acquired (S104). The type identifier of the first work member may be a character, a symbol, a design, or the like as long as the type of the work member 153 can be identified. Here, the type identifier of the first work member is acquired from the work member data 161a.

FIG. 8 is a diagram illustrating an example of the work member data 161a.
The work member data 161a includes “panel”, “device”, “work member”, and the like. “Panel” is the name of the panel 200 on which the joining component is to be mounted. “Apparatus” is the name of an apparatus such as the conveying apparatus 140 or the ACF attaching apparatus 110 provided with the work member 153.

  The “working member” is information on the working member 153 necessary for mounting the joining component on the target panel 200. The “working member” includes an identifier of the working member 153, a “candidate member”, a “used member”, and the like. The “candidate member” is a collection of type identifiers that identify types of work members 153 that can perform the mounting work on the panel 200. “Used member” is a type identifier of the working member 153 used for performing the mounting work on the panel 200 among the “candidate members”.

  For example, the panel stage 111 of the ACF sticking apparatus 110 that is the work member 153 is indicated by an identifier “panel stage 1”. Here, the first working member that is a type of the panel stage 111 that mounts the joining component on the panel A is referred to as a “first working member of the“ panel stage 1 ”. The candidate member of the first work member of “panel stage 1” is indicated by the type identifier “panel stage B1” or “panel stage B2”. The member used for the first work member of “panel stage 1” is indicated by the type identifier “panel stage B1”.

  That is, the panel stage 111 of the ACF sticking device 110 that mounts the joining component on the panel A is the “panel stage B1” among the first work members indicated by the type identifier of “panel stage B1” or “panel stage B2”. The first work member indicated by the type identifier is used.

  In this manner, the work member acquisition unit 162 acquires “panel stage B1” as the type identifier of the first work member of the panel stage 111 from the work member data 161a.

  Similarly, the backup tool 124 of the temporary crimping apparatus 120 indicated by the identifier “backup tool”, which is the work member 153 for mounting the joining component on the panel A, includes the first operation indicated by the type identifier “backup tool G1”. A member is used. In other words, the work member acquisition unit 162 acquires “backup tool G1” as the type identifier of the first work member of the backup tool 124 from the work member data 161a.

  Returning to FIG. 6, the work availability determination unit 164 is a first work member of the work member 153 indicated by the identifier obtained by the work member obtaining unit 162, and can perform the second mounting work on the panel B which is the second panel. It is determined for each work member 153 whether or not it is possible (S106).

  Specifically, the work availability determination unit 164 acquires the type identifier of the second work member, which is the work member 153 that can mount the joining component on the second panel, from the work member data 161a illustrated in FIG. To do. Then, the work member acquisition unit 162 compares the type identifier of the first work member acquired from the work member data 161a with the type identifier of the second work member, and can the first work member mount the joining component on the second panel? Judge whether or not.

  For example, in the work member data 161a shown in FIG. 8, the panel stage 111 of the ACF sticking apparatus 110 that is the work member 153 is indicated by the identifier “panel stage 1”. Here, the first working member that is a type of the panel stage 111 that mounts the joining component on the panel A is referred to as a “first working member of the“ panel stage 1 ”. Further, the second working member that is a type of the panel stage 111 that mounts the joining component on the panel B is referred to as a “second working member of the“ panel stage 1 ”.

  Then, in the working member data 161a shown in FIG. 8, the used member of the first working member of “panel stage 1” is indicated by the type identifier “panel stage B1”. The candidate member of the second work member of “panel stage 1” is the type identifier “panel stage B1” or “panel stage B3” from the “candidate member” column of “panel stage 1” in the case of panel B. Indicated by As described above, the second working member candidate member of “panel stage 1” includes the first working member use member of “panel stage 1”.

  That is, the panel stage 111 of the ACF sticking apparatus 110 as the work member 153 can perform the second mounting work on the panel B by the first work member indicated by the type identifier “panel stage B1”. In this case, the work availability determination unit 164 determines that the work member 153 can perform the second mounting work with the first work member.

  Similarly, the type identifier of the member used for the first work member of the backup tool 124 of the temporary crimping apparatus 120 indicated by the identifier “backup tool” which is the work member 153 is “backup tool G1”. The type identifier of the candidate member for the second working member is “backup tool G2”.

  That is, the backup tool 124 of the temporary crimping apparatus 120 that is the work member 153 cannot perform the second mounting work on the panel B with the first work member indicated by the type identifier “backup tool G1”. In this case, the work availability determination unit 164 determines that the work member 153 cannot perform the second mounting work with the first work member.

  In addition, when the type identifier of the member used for the second work member is extracted from the type identifier of the candidate member for the second work member in this way, the work availability determination unit 164 “use” of the second panel of the work member data 161a. Change the “Parts” column. That is, the work availability determination unit 164 changes the “use member” of the “panel stage 1” of the panel B to “panel stage B1”, or changes the “use member” of the “backup tool” of the panel B to the “backup tool G2”. Or change to

  Returning to FIG. 6, the replacement information acquisition unit 168 acquires an identifier for identifying the work member 153 that needs to be replaced from the first work member to the second work member (S107). That is, the exchange information acquisition unit 168 acquires the identifier of the work member 153 that is determined that the work availability determination unit 164 cannot perform the second mounting work. For example, when the work availability determination unit 164 determines that the second mounting work cannot be performed with the first work member of the backup tool 124 of the temporary crimping apparatus 120, the backup using the work member data 161a illustrated in FIG. The “backup tool” that is the identifier of the tool 124 is acquired.

  Then, the exchange information display unit 165 displays information for prompting the display unit 151 to exchange the type of the work member 153 indicated by the identifier acquired by the exchange information acquisition unit 168 from the first work member to the second work member. It is displayed (S108). That is, the replacement information display unit 165 can perform the second mounting operation from the first working member on the type of the working member 153 that the work availability determination unit 164 has determined that the second mounting operation cannot be performed. Information for prompting replacement with two working members is displayed on the display means 151. Specifically, the replacement information display unit 165 highlights and displays information indicating the work member 153 that needs to be replaced on the display unit 151.

  FIGS. 9 and 10 are diagrams for explaining an exchange instruction image displayed on the display unit 151 when the work member 153 is exchanged.

  As shown in FIG. 9, the display means 151 displays a work content display 151a, a replacement member selection display 151b, and a replacement completion check display 151c.

  Information for prompting replacement of the work member 153 that needs to be replaced is displayed on the replacement member selection display 151b. Specifically, in the replacement member selection 151b, information indicating the work member 153 that needs to be replaced is highlighted and displayed.

  That is, the replacement information display unit 165 displays the replacement member selection display when the type of the panel stage 111, the panel stage 121, or the panel stage 131 that is the work member 153 needs to be exchanged from the first work member to the second work member. Highlight “Stage” of “Panel Stage / Transfer Arm” 151b.

  For example, it is assumed that the type identifier of the first work member of the panel stage 111 is “panel stage B1” and the type identifier of the second work member is “panel stage B2”. That is, the type of the panel stage 111 needs to be exchanged from the first work member indicated by the type identifier “panel stage B1” to the second work member indicated by the type identifier “panel stage B2”. . Specifically, there is a case where it is necessary to replace the small “panel stage B1” with the large “panel stage B2”. In this case, the replacement information display unit 165 highlights “stage” of “panel stage / transfer arm” in the replacement member selection display 151b.

  In addition, the exchange information display unit 165 displays “when the transfer arm 141b, the transfer arm 141c, or the transfer arm 141d on the downstream side of the flow of the panel 200 of the panel mounter 100 needs to be replaced,“ Highlight "Arm receiving side" of "Panel stage / transfer arm". The “arm receiving side” refers to a case where the transport arm 141a is moving in the minus direction of the X axis shown in FIG. In this case, since the transfer arm 141a cannot be disposed at a predetermined work place where an operator can easily perform the replacement work, the transfer arm 141a cannot be replaced.

  In addition, the exchange information display unit 165 displays “when the transfer arm 141a, the transfer arm 141b, or the transfer arm 141c on the upstream side of the flow of the panel 200 of the panel mounter 100 needs to be replaced,“ Highlight the “arm delivery side” of “Panel Stage / Transfer Arm”. The “arm delivery side” is a case where the transfer arm 141d is moving in the plus direction of the X axis shown in FIG. 3 in order to deliver the panel 200 to the next device or the like. In this case, the transfer arm 141d cannot be replaced because the transfer arm 141d cannot be arranged at a predetermined work place where an operator can easily perform the replacement work.

  Further, the replacement information display unit 165 displays “head 1” and “head 2” of “temporary pressure bonding apparatus” in the replacement member selection display 151b when it is necessary to replace the four head tools 123 of the temporary pressure bonding head 122, respectively. "," Head 3 "and" Head 4 "are highlighted.

  Further, when the backup tool 124 needs to be replaced, the replacement information display unit 165 highlights “backup” of “temporary crimping device” in the replacement member selection display 151b.

  The replacement information display unit 165 emphasizes “tool” of “supply unit” in the replacement member selection display 151b when it is necessary to replace work tools such as a supply stage and a transfer nozzle provided in the component supply unit 125. indicate.

  For example, as shown in FIG. 10A, the exchange information display unit 165 displays “panel stage / conveyance” on the exchange member selection display 151b when the panel stage 111, the conveyance arm 141d, and the backup tool 124 need to be exchanged. “Stage” of “arm” and “arm delivery side” and “backup” of “temporary crimping device” on the replacement member selection display 151b are highlighted.

  In this way, the replacement information display unit 165 highlights and displays the work member 153 that needs to be replaced on the replacement member selection display 151b. As a result, the worker can easily grasp the work member 153 that needs to be replaced, thereby preventing a worker from making a mistake and improving work efficiency.

  The work content display 151a displays the content of work for replacing the work member 153. The replacement completion check display 151c displays information indicating that the replacement work of the replacement member 154 has been completed. Details will be described later in the description of the work content display unit 166 and the completion signal acquisition unit 171.

  Returning to FIG. 6, the work content display unit 166 displays the work content for exchanging the work member 153 indicated by the identifier acquired by the exchange information acquisition unit 168 from the first work member to the second work member. (S110). In other words, the work content display unit 166 replaces the first work member that the work availability determination unit 164 has determined that the second mounting work cannot be performed with the second work member that performs the second mounting work. The contents are displayed on the display means 151. Specifically, the work content display unit 166 displays the work content for exchanging the work member 153 on the work content display 151a shown in FIG. The work content display unit 166 selects and displays work content necessary for replacing the work member 153 from preset work content.

  Here, the work content includes the procedure of the exchange work, information on the work member 153 that needs to be exchanged, information indicating an alert for preventing work mistakes, and the like. The information on the work member 153 includes information on the work member 153 that needs to be replaced, such as the panel stage 111, and the first work member such as replacing the panel stage 111 from “panel stage B1” to “panel stage B2”. And information on the second working member.

  FIG. 11 is a diagram illustrating an example in which the work content display unit 166 displays information indicating an alert for replacement work. For example, when the panel 200 is changed to a large panel, it is necessary to replace the transfer arm 141 a and the panel stage 111 with a large type of work member 153.

  FIG. 11A is a diagram illustrating a case where the panel stage 111 is replaced before the transfer arm 141a.

  First, the panel stage 111 is replaced from a small type of first working member (FIG. 11A) to a large type of second working member (FIG. 11A). Then, after the panel stage 111 is replaced, if the small transfer arm 141a moves in the positive direction of the Y axis, it interferes with the panel stage 111, which is a large second work member (FIG. 11 (a)). (C)).

  That is, when the transfer arm 141a and the panel stage 111 are replaced with a large type of work member 153, if the panel stage 111 is replaced before the transfer arm 141a, the transfer arm 141a and the panel stage 111 interfere with each other and are damaged. There is a risk.

  FIG. 11B is a diagram illustrating a case where the transfer arm 141a is replaced before the panel stage 111.

  First, the transfer arm 141a is replaced from a small type of first work member ((A) in FIG. 11 (b)) to a large type of second work member ((B) in FIG. 11 (b)). Then, after the transfer arm 141a is replaced, even if the transfer arm 141a, which is the second type of second working member, moves in the positive direction of the Y axis, it does not interfere with the small panel stage 111. And this panel stage 111 is replaced | exchanged for a large kind of 2nd working member ((C) of FIG.11 (b)) from a small kind of 1st working member ((B) of FIG.11 (b)). .

  For these reasons, when exchanging the transfer arm 141 a and the panel stage 111 with a large type of work member 153, it is necessary to replace the transfer arm 141 a before the panel stage 111.

  Further, when the transport arm 141a and the panel stage 111 are replaced with a small type of work member 153, it is necessary to replace the panel stage 111 before the transport arm 141a in order to prevent interference between the transport arm 141a and the panel stage 111. is there.

  This also applies to the other transfer arms 141b, 141c, 141d and the panel stages 121, 131.

  Thus, when exchanging the transfer arm and the panel stage, the work content display unit 166 displays a work order so that the transfer arm and the panel stage do not interfere with each other, and alerts the user.

  As a result, the worker can easily grasp the work content for replacement of the work member 153, can prevent a worker from making a mistake, and can improve work efficiency.

  Returning to FIG. 6, the loop by the loop 1 is started (S112). This indicates that each step (from S114 to S122) sandwiched between the loops 1 is repeatedly executed until all the replacement work, which is the end condition of the loop 1, is completed (S124).

  Then, the replacement member acquisition unit 167 acquires an identifier for identifying the replacement member 154 that is the work member 153 on which the replacement work is performed, extracted from the work member 153 indicated by the identifier acquired by the replacement information acquisition unit 168 ( S114). That is, the replacement member acquisition unit 167 identifies the replacement member 154 that is the work member 153 on which the replacement work is performed, which is extracted from the work member 153 that is determined that the work availability determination unit 164 cannot perform the second mounting work. Get the identifier to be used. The identifier of the replacement member 154 may be a character, a symbol, a design, or the like as long as the replacement member 154 can be identified. Specifically, the replacement member acquisition unit 167 acquires the identifier of the replacement member 154 from the information of the replacement member 154 received by the input unit 152c illustrated in FIG. The input unit 152c is an example of the input unit 152.

  For example, as illustrated in FIG. 10A, the replacement information display unit 165 selects the replacement member as information indicating the work member 153 that the work availability determination unit 164 has determined that the second mounting work cannot be performed. The “backup” of the “provisional crimping device” on the display 151b is highlighted. Then, when the replacement work of the backup tool 124 of the temporary crimping device 120 is performed, the input unit 152c accepts the selection of “backup” of “temporary crimping device” in the highlighted replacement member selection display 151b. The member acquisition unit 167 acquires the identifier of the backup tool 124 of the temporary crimping apparatus 120. The acquired identifier is, for example, “backup tool” that is an identifier of the backup tool 124 of the temporary crimping apparatus 120 of the panel B of the work member data 161a shown in FIG.

  That is, when the operator selects the replacement member 154 from the replacement member selection display 151b shown in FIG. 10A, the replacement member acquisition unit 167 acquires the identifier of the replacement member 154.

  At this time, the replacement member acquisition unit 167 acquires only the identifier of one replacement member 154 among the identifiers of the plurality of work members 153 that cannot perform the replacement work in parallel. That is, the replacement member acquisition unit 167 acquires, from the interference data 161b, the identifier of the work member 153 that cannot perform the replacement work in parallel.

FIG. 12 is a diagram illustrating an example of the interference data 161b.
The interference data 161b is a collection of identifier information that identifies work members 153 that cannot perform replacement work in parallel with each other.

  For example, the replacement work of the transfer arm 141a indicated by the identifier “transfer arm 1” and the panel stage 111 indicated by the identifier “panel stage 1” cannot be performed in parallel. That is, when the transfer work of the transfer arm 141a is performed, the replacement work of the panel stage 111 cannot be performed in parallel. Further, when the panel stage 111 is replaced, the transfer arm 141a cannot be replaced in parallel.

  Similarly, four head tools 123 indicated by identifiers “head tool 1”, “head tool 2”, “head tool 3” and “head tool 4”, and a backup tool indicated by an identifier “backup tool” Two or more replacement operations out of 124 cannot be performed in parallel. That is, when exchanging one head tool 123, exchanging other head tools 123 and the backup tool 124 cannot be performed in parallel. Further, when the replacement work of the backup tool 124 is performed, the replacement work of the four head tools 123 cannot be performed in parallel.

  The replacement member acquisition unit 167 acquires only the identifier of one replacement member 154 among the identifiers of the plurality of work members 153 that cannot perform the replacement work in parallel.

  For example, when exchanging the transfer arm 141a and the panel stage 111, the replacement member acquisition unit 167 sets the “transfer arm 1” that is the identifier of the transfer arm 141a and the “panel stage 1” that is the identifier of the panel stage 111. Of these, only the identifier of one of the replacement members 154 can be acquired.

  In other words, the worker selects only one replacement member 154 from among the plurality of work members 153 displayed on the replacement member selection display 151b shown in FIG. I can't. Note that the worker can select a plurality of replacement members 154 as long as they are work members 153 that can perform replacement work in parallel.

  As a result, it is possible to prevent a work mistake that an operator selects the replacement member 154 by mistake. In addition, since the replacement member 154 that can perform the replacement work in parallel can perform the parallel work, it is possible to improve the work efficiency.

  Returning to FIG. 6, the movement control unit 169 moves the replacement member 154 that needs to be moved to a predetermined work place as a place where the worker can easily perform the exchange work, to the work place (S <b> 118). Specifically, when the input unit 152d shown in FIG. 9 receives an input from an operator, the movement control unit 169 acquires information on the current position of the replacement member 154 and moves it to the work place. Determine whether it is necessary. If the movement control unit 169 determines that it is necessary to move to the work place, the movement control unit 169 moves the replacement member 154 to a predetermined work place. The input unit 152d is an example of the input unit 152.

  Further, the retreat control unit 170 retreats at least one work member 153 other than the replacement member 154 from the work place (S120). Specifically, the retreat control unit 170 retreats at least one work member 153 other than the replacement member 154 from the work place when the input unit 152d illustrated in FIG. 9 receives an input from the worker.

  13, 14, and 15 are diagrams illustrating an operation in which the movement control unit 169 and the retraction control unit 170 move the replacement member 154 and retract the work member 153.

  FIG. 13 is a diagram illustrating an example in which the movement control unit 169 moves the replacement member 154 to a predetermined work place.

  When the transfer arms 141a, 141b, 141c, and 141d are arranged at the positions shown in FIG. 13A, the transfer arms 141a, 141b, 141c, and 141d are exchanged. Here, as shown in FIG. 13A, the work place 300 is disposed at predetermined positions of the ACF sticking device 110, the temporary pressure bonding device 120, and the main pressure bonding device 130.

  In this case, since the transfer arms 141a, 141b, 141c, and 141d are not arranged at the work place 300, the replacement work of the transfer arms 141a, 141b, 141c, and 141d cannot be performed. For this reason, the movement control unit 169 determines that it is necessary to move these transfer arms to the work place 300.

  Then, as shown in FIG. 13B, in order to replace these transfer arms, the movement control unit 169 moves the transfer arms in the positive direction of the X axis. Then, the movement control unit 169 places the transfer arm 141 a and the transfer arms 141 b and 141 c in the work place 300. Specifically, the movement control is performed when the operator selects “arm delivery side” of “panel stage / transfer arm” in the replacement member selection display 151b shown in FIG. 9 and the input means 152c receives the input. The unit 169 moves the transfer arm in the positive direction of the X axis and places it at the work place 300.

  Then, as shown in FIG. 13C, when the transfer arm 141a and the transfer arms 141b and 141c are exchanged, the movement control unit 169 moves the transfer arm in the minus direction of the X axis. Then, the movement control unit 169 places the transfer arm 141 d in the work place 300. Specifically, the movement control is performed when the operator selects “arm receiving side” of “panel stage / transfer arm” in the replacement member selection display 151b shown in FIG. 9 and the input unit 152c receives the input. The unit 169 moves the transfer arm in the negative direction of the X axis and places it at the work place 300.

  As described above, the movement control unit 169 moves the replacement member 154 to the work place 300, so that the work efficiency of the replacement work can be improved.

  FIG. 14 is a diagram illustrating an example in which the retraction control unit 170 retreats the work member 153 other than the replacement member 154 from the work place.

  As shown in FIG. 14A, when the transfer arms 141b, 141c, and 141d are arranged at the work place 300, the panel stages 111, 121, and 131 are replaced. Similarly to FIG. 13, the work place 300 is arranged at predetermined positions of the ACF sticking device 110, the temporary pressure bonding device 120, and the main pressure bonding device 130.

  In this case, since the transfer arms 141b, 141c, and 141d are disposed at the work place 300, the panel stage 111, 121, and 131 cannot be replaced.

  For this reason, as shown in FIG. 14B, in order to replace these panel stages, the retraction control unit 170 moves the transfer arms 141b, 141c, and 141d arranged at the work place to the X axis plus. Retract in the direction. Specifically, when the operator selects “Stage” of “Panel Stage / Transfer Arm” in the replacement member selection display 151b shown in FIG. 9 and the input unit 152c receives input, the retraction control unit 170 Evacuates the panel stage from the work place.

  Then, as shown in FIG. 14C, the movement control unit 169 moves the panel stages 111, 121, and 131 to the work place, and the replacement work of the panel stages 111, 121, and 131 is performed.

  As described above, the retreat control unit 170 retreats the work members other than the replacement member 154 from the work place 300, so that the work efficiency of the replacement work can be improved.

  FIG. 15 is a diagram illustrating another example for explaining the operations of the movement control unit 169 and the retreat control unit 170.

  FIG. 15A is a diagram illustrating that the movement control unit 169 moves the head tool 123 to the work place in order to perform the replacement work of the head tool 123.

  As shown in FIG. 15A, the provisional pressure bonding head 122 includes four head tools 123a, a head tool 123b, a head tool 123c, and a head tool 123d.

  Here, when the head tool 123a is disposed at the work place 300, the head tool 123c is replaced. In this case, since the head tool 123c is not arranged at the work place 300, the head tool 123c cannot be replaced.

  Therefore, the movement control unit 169 determines that it is necessary to move the head tool 123c to the work place 300. Then, as shown in FIG. 15A, the movement control unit 169 causes the head tool 123 c to be arranged at the work place 300 by rotating the temporary press-bonding head 122 by 180 degrees in the θ direction.

  Specifically, when the operator selects “Head 3” of “Temporary pressure bonding device” on the replacement member selection display 151b shown in FIG. 9 and the input unit 152c receives the input, the movement control unit 169 Then, the temporary press-bonding head 122 is rotated 180 degrees in the θ direction, and the head tool 123 c is arranged at the work place 300.

Thereby, the exchange work of the head tool 123c can be performed.
FIG. 15B is a diagram illustrating that the retraction control unit 170 retracts the head tool 123 in order to perform the replacement work of the backup tool 124. Similarly to FIG. 15A, the temporary press-bonding head 122 includes four head tools 123a, a head tool 123b, a head tool 123c, and a head tool 123d.

  As shown in (A) of FIG. 15B, when the head tool 123a is disposed at the work place 300, the backup tool 124 is replaced. In this case, the backup tool 124 is disposed at the work place 300. For this reason, the movement control unit 169 determines that it is not necessary to move the backup tool 124 to the work place 300 and does not move the backup tool 124.

  Here, since the head tool 123a interferes when the replacement work of the backup tool 124 is performed, the replacement work cannot be performed.

  For this reason, as shown in FIG. 15B, the retraction control unit 170 rotates the temporary press-bonding head 122 in the θ direction. Then, the retreat control unit 170 retreats the head tool 123a from the work place 300. Thereby, when the replacement work of the backup tool 124 is performed, interference between the backup tool 124 and the head tool 123a can be prevented.

  Specifically, when the operator selects “backup” of “temporary crimping device” in the replacement member selection display 151b shown in FIG. 9 and the input unit 152c receives input, the retraction control unit 170 The head tool 123a is retracted from the work place 300 by rotating the temporary pressure bonding head 122 in the θ direction.

Thereby, the replacement work of the backup tool 124 can be performed.
In this way, the movement control unit 169 moves the replacement member 154 to the work place 300, and the retreat control unit 170 retreats work members other than the replacement member 154 from the work place 300, thereby improving the work efficiency of the replacement work. Can be achieved.

  As described above, when the operator selects the replacement member 154 and then selects the input unit 152d shown in FIG. 9, execution of the replacement work is started, and the movement control unit 169 and the retraction control unit 170 are moved and retreated. Start operation. As a result, the operator can easily perform the replacement work, so that the work efficiency can be improved.

  Returning to FIG. 6, when the replacement work is completed, the completion signal acquisition unit 171 acquires a signal indicating the completion of the replacement work of the replacement member 154 indicated by the identifier acquired by the replacement member acquisition unit 167 (S <b> 122).

  Specifically, the completion signal acquisition unit 171 receives the selection of completion of the replacement work of the replacement member 154 displayed on the replacement completion check display 151c from the operator by the input unit 152e illustrated in FIG. In addition, a signal indicating completion of the replacement work is obtained. In this case, information indicating that the replacement work of the replacement member 154 received by the input unit 152e is completed is displayed highlighted on the replacement completion check display 151c. The input unit 152e is an example of the input unit 152.

  For example, when the input unit 152e receives selection of completion of the replacement work of the panel stage 111, the panel stage 121, and the panel stage 131 from the worker, the completion signal acquisition unit 171 receives the panel stage 111, the panel stage 121, and so on. And the signal of completion of exchange work of each panel stage 131 is acquired. Then, “complete” for each of “stage 1”, “stage 2” and “stage 3” of “panel stage / transfer arm” in the replacement completion check display 151c is highlighted.

  In addition, when the input unit 152e receives selection of completion of the replacement work of the transfer arm 141a, the transfer arm 141b, the transfer arm 141c, and the transfer arm 141d from the operator, the completion signal acquisition unit 171 receives the transfer arm 141a. Then, a signal indicating completion of the replacement work of each of the transfer arm 141b, the transfer arm 141c, and the transfer arm 141d is acquired. Then, “complete” for each of “arm 1”, “arm 2”, “arm 3” and “arm 4” of “panel stage / transfer arm” in the replacement completion check display 151c is highlighted.

  Similarly, for the work tools provided in the four head tools 123, the backup tool 124, and the component supply unit 125 of the temporary crimping head 122, the completion signal acquisition unit 171 acquires a signal indicating the completion of the replacement work, and the replacement is completed. “Complete” in the check display 151c is highlighted.

  For example, as shown in FIG. 10B, when the replacement work of the panel stage 111 and the backup tool 124 is completed, the input unit 152e selects the completion of the replacement work of the replacement member 154 from the operator. Accept. Then, the completion signal acquisition unit 171 acquires a signal indicating completion of the replacement work of the panel stage 111 and the backup tool 124. In addition, “complete” of “stage 1” of “panel stage / transfer arm” on the replacement completion check display 151c and “complete” of “backup” of “temporary crimping device” on the replacement completion check display 151c are highlighted. .

  As described above, when the operator selects “complete” of the replacement member 154 on the replacement completion check display 151c illustrated in FIG. 9, the completion signal acquisition unit 171 acquires a completion signal. Until the completion signal acquisition unit 171 acquires this completion signal, the operator cannot perform the replacement work of the next replacement member 154. Thereby, an operator's work mistake can be prevented.

  Returning to FIG. 6, when the completion signal acquisition unit 171 acquires a signal indicating the completion of the replacement work, the replacement member 154 can be replaced (S124, S112). Therefore, the replacement member acquisition unit 167 includes the replacement member 154. An identifier for identifying is acquired (S114). In other words, the operator selects the replacement member 154 to be further replaced from the work member 153 displayed on the replacement member selection display 151b.

  At this time, the replacement member acquisition unit 167 acquires only the identifier of one replacement member 154 other than the replacement member 154 indicated by the identifier acquired by the replacement member acquisition unit 167 in the interference data 161b.

  That is, if the replacement work of one replacement member 154 is completed among a plurality of work members 153 that cannot be replaced in parallel, the replacement work of the other replacement member 154 can be performed.

  For example, the replacement member acquisition unit 167 indicates that the replacement work cannot be performed in parallel in the interference data 161b, “transfer arm 1” as the identifier of the transfer arm 141a and “panel” as the identifier of the panel stage 111. Only the identifier of one of the replacement members 154 of “Stage 1” can be acquired. Here, it is assumed that the replacement work of the panel stage 111 is completed, and the completion signal acquisition unit 171 acquires a signal indicating the completion of the replacement work. In this case, the replacement member acquisition unit 167 can acquire “conveying arm 1”, which is the replacement member 154 other than “panel stage 1”, as the replacement member 154 that performs the next replacement operation.

Thereby, an operator's work mistake can be prevented.
Then, the movement control unit 169 moves the replacement member 154 (S118), the retraction control unit 170 retreats the work member 153 other than the replacement member 154 (S120), and when the replacement work is completed, the completion signal acquisition unit 171 is completed. Acquires a signal indicating completion of the exchange work (S122).

  In this way, when all the replacement work is completed (S124), the replacement work of the work member 153 is completed.

  Thus, in the work of replacing the work member 153 of the panel mounter 100, it is possible to prevent an operator from making a mistake and improve work efficiency.

  The panel mounter 100 according to the embodiment of the present invention has been described above, but the present invention is not limited to this embodiment.

  For example, in the present embodiment, the control unit 160 is provided inside the panel mounter 100. However, the control unit 160 includes a personal computer connected to the panel mounter 100 through a communication line or the like, and has a personal computer. A computer or the like may have the function of the control unit 160.

  Further, in the present embodiment, the replacement information acquisition unit 168 acquires the identifier of the work member 153 that needs to be replaced by the work availability determination unit 164 determining whether or not the work of all the work members 153 is possible. . However, the exchange information acquisition unit 168 determines whether or not work is necessary for only a part of the work members 153 except for the work member 153 that the work availability judgment unit 164 does not need to judge whether or not work is necessary, and the work that needs to be replaced. The identifier of the member 153 may be acquired. Note that the work member 153 that does not need to determine whether the work is possible is determined as, for example, that the change signal acquisition unit 163 does not need to determine whether the work is possible from predetermined data when the change signal is acquired. Working member 153.

  Further, in the present embodiment, the replacement information acquisition unit 168 acquires the identifier of the work member 153 that needs to be replaced by the work availability determination unit 164 determining whether the work is possible. However, the exchange information acquisition unit 168 needs to be exchanged from predetermined data or the like, for example, when the change signal acquisition unit 163 acquires the change signal without the work availability determination unit 164 determining whether the operation is possible. The identifier of the working member 153 may be acquired.

  In the present embodiment, the replacement member selection display 151a of the display unit 151 is displayed with the work member 153 that needs to be replaced highlighted. However, the replacement member selection display 151a requires replacement. Only the working member 153 may be displayed. Also, the work completion check 151c of the display unit 151 may highlight the work member 153 that needs to be replaced or only the work member 153 that needs to be replaced.

  In the present embodiment, the work member acquisition unit 162 and the work availability determination unit 164 acquire the identifier of the work member 153 from the work member data 161a. However, the input unit 152 receives an input from the worker. By accepting, the identifier of the working member 153 may be acquired.

  In this embodiment, the replacement member acquisition unit 167 acquires the identifier of the replacement member 154 regardless of the display of the work content on the work content display unit 166. However, the work content display unit 166 displays the work order. However, the replacement member acquisition unit 167 may acquire the identifier of the replacement member 154 only when the work is performed according to the work order.

  Further, in the present embodiment, the replacement member acquisition unit 167 receives the selection of the replacement member 154 from the replacement member selection display 151b highlighted by the replacement information display unit 165, whereby the identifier of the replacement member 154 is received. Decided to get. However, the replacement member acquisition unit 167 may not acquire the identifier of the replacement member 154 from the display of the replacement information display unit 165. For example, the replacement member acquisition unit 167 acquires the identifier of the replacement member 154 according to the work order displayed by the work content display unit 166. You may decide to do it.

  In the present embodiment, the replacement member acquisition unit 167 acquires the identifier of the replacement member 154. However, the replacement member acquisition unit 167 determines the type of the work member 153 from the type identifier that identifies the type of the replacement member 154. A type identifier may be acquired. In the present embodiment, the interference data 161b is a collection of information on the identifier of the work member 153, but may be a collection of information on the type identifier of the work member 153.

  In the present embodiment, the work content display unit 166 displays the work content on the display unit 151 after the replacement information display unit 165 displays the display unit 151. The content of the work may be displayed on the display unit 151 before or simultaneously with the display of the exchange information display unit 165 on the display unit 151.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

  The present invention can be applied to a component mounter that mounts a component on a substrate, and in particular, can be applied to a component mounter that can prevent an operator from making a mistake and improve work efficiency.

It is a perspective view which shows the external appearance of the panel mounting machine of this Embodiment. It is a perspective view which transparentizes a part of panel mounting machine of this Embodiment, and shows an internal structure. It is a figure explaining a structure and operation | movement of a conveying apparatus. It is a perspective view explaining the structure of a temporary crimping | compression-bonding apparatus and operation | movement of a temporary crimping | compression-bonding head. It is a block diagram which shows an example of a functional structure of a panel mounting machine. It is a flowchart which shows the process of the replacement | exchange operation | work of the working member which a panel mounting machine performs. It is a figure explaining change signal acquisition part acquiring a change signal, when changing from panel A to panel B. It is a figure which shows an example of work member data. It is a figure explaining the exchange instruction picture displayed on a display means when exchanging a work member. It is a figure explaining the exchange instruction picture displayed on a display means when exchanging a work member. It is a figure which shows an example in which the work content display part displays the information which alerts | exchanges a replacement work. It is a figure which shows an example of interference data. It is a figure in which a movement control part shows an example which moves an exchange member to a predetermined work place. It is a figure which shows an example in which an evacuation control part evacuates work members other than an exchange member from a work place. It is a figure which shows another example explaining operation | movement of a movement control part and an evacuation control part.

Explanation of symbols

DESCRIPTION OF SYMBOLS 100 Panel mounting machine 110 ACF sticking apparatus 111, 121, 131 Panel stage 120 Temporary crimping apparatus 122 Temporary crimping head 123 Head tool 124 Backup tool 125 Parts supply part 130 This crimping apparatus 140 Conveyance apparatus 141a, 141b, 141c, 141d Conveyance arm 150 Mechanical unit 151 Display unit 152 Input unit 153 Work member 154 Exchange member 160 Control unit 161 Data storage unit 161a Work member data 161b Interference data 162 Work member acquisition unit 163 Change signal acquisition unit 164 Work availability determination unit 165 Exchange information display unit 166 Work Contents display unit 167 Replacement member acquisition unit 168 Replacement information acquisition unit 169 Movement control unit 170 Retraction control unit 171 Completion signal acquisition unit 200 Panel

Claims (6)

A plurality of work members that perform mounting work of components on the board, and a replacement instruction image indicating the work members when the first board is changed to a second board that is a different type of board from the first board are displayed. A component mounting machine comprising display means,
Change signal acquisition means for acquiring information to be changed from the first substrate to the second substrate as a change signal;
When the change signal is acquired, the working member that performs the second mounting operation on the second substrate from the first working member that is the type of the working member that performs the first mounting operation on the first substrate. Exchange information acquisition means for acquiring an identifier for identifying the work member that needs to be replaced with a second work member of a type;
Exchange information display means for displaying on the display means information prompting to exchange the type of work member indicated by the identifier acquired by the exchange information acquisition means from the first work member to the second work member;
An exchange member acquisition means for acquiring an identifier for identifying an exchange member that is a work member to be exchanged, extracted from the work member indicated by the identifier acquired by the exchange information acquisition means;
The replacement member acquisition means , which is a work place that is determined in advance as a place where an operator can easily perform the replacement work, and needs to be moved to a work place that is commonly used for replacement work of a plurality of types of work members Movement control means for moving the replacement member indicated by the identifier acquired to the work place ;
An interference in which an identifier for identifying one work member is associated with an identifier for identifying another work member that cannot be replaced in parallel with the work member because the work member and the work place overlap. Data storage means for storing data,
The replacement member acquisition means acquires only one replacement member identifier from the interference data.
Component mounting apparatus which is characterized a call. further,
A work member obtaining means for obtaining a type identifier for identifying the first work member, which is a kind of work member performing the first mounting work;
Work availability determination means for determining whether or not the work member can perform the second mounting work on the second substrate with the first work member for which the type identifier is acquired, for at least one of the work members. And
2. The component mounter according to claim 1, wherein the replacement information acquisition unit acquires an identifier of a work member that is determined that the work availability determination unit cannot perform the second mounting work. further,
The component mounting machine according to claim 1, further comprising a retraction control unit that retreats at least one work member other than the replacement member from the work place. further,
Completing signal acquisition means for acquiring a signal indicating completion of replacement work of the replacement member indicated by the identifier acquired by the replacement member acquisition means,
The replacement member acquisition means acquires only the identifier of one replacement member other than the replacement member indicated by the identifier acquired by the replacement member acquisition means in the interference data when the completion signal is acquired. The component mounting machine according to any one of claims 1 to 3, wherein the component mounting machine is characterized in that: further,
When the information for prompting the replacement information display means to replace the first work member with the second work member is displayed on the display means, the first work member is replaced with the second work member. component mounting apparatus according to any one of claims 1 to 4, characterized in that it comprises a work display means for displaying the contents of the work on the display means. A plurality of work members that perform mounting work of components on the board, and a replacement instruction image indicating the work members when the first board is changed to a second board that is a different type of board from the first board are displayed. A work member replacement method for replacing the work member of a component mounter comprising a display means,
A change signal acquisition step of acquiring information to be changed from the first substrate to the second substrate as a change signal;
When the change signal is acquired, the working member that performs the second mounting operation on the second substrate from the first working member that is the type of the working member that performs the first mounting operation on the first substrate. An exchange information acquisition step of acquiring an identifier for identifying the work member that needs to be replaced with a second work member of a type;
An exchange information display step for displaying on the display means information prompting to exchange the type of the work member indicated by the identifier obtained in the exchange information obtaining step from the first work member to the second work member;
An exchange member obtaining step for obtaining an identifier for identifying an exchange member that is a work member to be exchanged, extracted from the work member indicated by the identifier obtained in the exchange information obtaining step ;
The replacement member acquisition step , which is a work place that is determined in advance as a place where an operator can easily perform a replacement work and needs to be moved to a work place that is commonly used for the replacement work of a plurality of types of work members. the exchange member shown in by the obtained identifier, and a movement control step of moving the work location,
In the replacement member acquisition step, an identifier for identifying one work member and an identifier for identifying another work member that cannot perform a replacement work in parallel with the work member because the work member and the work place overlap. Is read from the data storage means, and only the identifier of one replacement member is acquired from the read interference data.
Working member exchange wherein a call.

Images