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JP5637766B2 - Mounting apparatus, mounting method, and joined body - Google Patents
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JP5637766B2 - Mounting apparatus, mounting method, and joined body - Google Patents

Mounting apparatus, mounting method, and joined body Download PDF

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JP5637766B2
JP5637766B2 JP2010178711A JP2010178711A JP5637766B2 JP 5637766 B2 JP5637766 B2 JP 5637766B2 JP 2010178711 A JP2010178711 A JP 2010178711A JP 2010178711 A JP2010178711 A JP 2010178711A JP 5637766 B2 JP5637766 B2 JP 5637766B2
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mounting
substrate
liquid crystal
heating
conductive film
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JP2010251806A (en
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芳人 田中
芳人 田中
美佐夫 小西
美佐夫 小西
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Dexerials Corp
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/0102Constructional details, not otherwise provided for in this subclass
    • G02F1/0107Gaskets, spacers or sealing of cells; Filling and closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1313Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells specially adapted for a particular application
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistors
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by conductive adhesives
    • H05K3/323Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Mathematical Physics (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Liquid Crystal (AREA)

Description

本発明は、基板やパネルの実装部に異方性導電フィルムを介して実装部品を加熱圧着することにより接合させる実装装置、実装方法及び当該方法によって実装部品が実装された接合体に関する。   The present invention relates to a mounting apparatus, a mounting method, and a bonded body on which a mounting component is mounted by the method, wherein the mounting component is bonded to a mounting portion of a substrate or panel by thermocompression bonding via an anisotropic conductive film.

従来から、テレビやPCモニタ、携帯電話、携帯型ゲーム機あるいは車載用モニタ等の各種表示手段として、液晶表示装置が多く用いられている。近年、このような液晶表示装置においては、ファインピッチ化、軽量薄型化等の観点から、液晶駆動用ICを直接液晶表示パネルの基板上に実装するいわゆるCOG(chip on glass)や、液晶駆動回路が形成されたフレキシブル基板を直接液晶表示パネルの基板上に実装するいわゆるFOG(film on glass)が採用されている。   2. Description of the Related Art Conventionally, liquid crystal display devices are often used as various display means such as televisions, PC monitors, mobile phones, portable game machines, and in-vehicle monitors. In recent years, in such liquid crystal display devices, so-called COG (chip on glass) in which a liquid crystal driving IC is directly mounted on a substrate of a liquid crystal display panel or a liquid crystal driving circuit from the viewpoints of fine pitch, light weight, and thinning. A so-called FOG (film on glass) that directly mounts the flexible substrate on which the substrate is formed on the substrate of the liquid crystal display panel is employed.

例えばCOG実装方式が採用された液晶表示装置100は、図6に示すように、液晶表示のための主機能を果たす液晶表示パネル104を有しており、この液晶表示パネル104は、ガラス基板等からなる互いに対向する二枚の透明基板102,103を有している。そして、液晶表示パネル104は、これら両透明基板102,103が枠状のシール105によって互いに貼り合わされるとともに、両透明基板102,103およびシール105によって囲繞された空間内に液晶106が封入されたパネル表示部107が設けられている。   For example, as shown in FIG. 6, a liquid crystal display device 100 employing a COG mounting system has a liquid crystal display panel 104 that performs a main function for liquid crystal display. The liquid crystal display panel 104 is a glass substrate or the like. And two transparent substrates 102 and 103 facing each other. In the liquid crystal display panel 104, the transparent substrates 102 and 103 are bonded to each other by a frame-shaped seal 105, and the liquid crystal 106 is sealed in a space surrounded by the transparent substrates 102 and 103 and the seal 105. A panel display unit 107 is provided.

透明基板102,103は、互いに対向する両内側表面に、ITO(酸化インジウムスズ)等からなる縞状の一対の透明電極108,109が、互いに交差するように形成されている。そして、両透明基板102,103は、これら両透明電極108,109の当該交差部位によって液晶表示の最小単位としての画素が構成されるようになっている。   The transparent substrates 102 and 103 have a pair of striped transparent electrodes 108 and 109 made of ITO (indium tin oxide) or the like on both inner surfaces facing each other so as to intersect each other. The transparent substrates 102 and 103 are configured such that a pixel as a minimum unit of liquid crystal display is constituted by the intersection of the transparent electrodes 108 and 109.

両透明基板102,103のうち、一方の透明基板103は、他方の透明基板102よりも平面寸法が大きく形成されており、この大きく形成された透明基板103の縁部103aには、透明電極109の端子部109aが形成されている。また、両透明電極108,109上には、所定のラビング処理が施された配向膜111,112が形成されており、この配向膜111,112によって液晶分子の初期配向が規制されるようになっている。さらに、両透明基板108,109の外側には、一対の偏光板118,119が配設されており、これら両偏光板118,119によってバックライト等の光源120からの透過光の振動方向が規制されるようになっている。   Of the two transparent substrates 102 and 103, one transparent substrate 103 is formed to have a larger planar dimension than the other transparent substrate 102, and the transparent electrode 109 is formed on the edge 103a of the transparent substrate 103 formed to be large. Terminal portion 109a is formed. Further, alignment films 111 and 112 subjected to a predetermined rubbing process are formed on both transparent electrodes 108 and 109, and the initial alignment of liquid crystal molecules is regulated by the alignment films 111 and 112. ing. Further, a pair of polarizing plates 118 and 119 are disposed outside both the transparent substrates 108 and 109, and the vibration direction of transmitted light from the light source 120 such as a backlight is regulated by both the polarizing plates 118 and 119. It has come to be.

端子部109a上には、異方性導電フィルム114を介して液晶駆動用IC115が熱圧着されている。異方性導電フィルム114は、熱硬化型のバインダ樹脂に導電性粒子を混ぜ込んでフィルム状としたもので、2つの導体間で加熱圧着されることにより導電粒子で導体間の電気的導通がとられ、バインダ樹脂にて導体間の機械的接続が保持される。液晶駆動用IC115は、画素に対して液晶駆動電圧を選択的に印加することにより、液晶の配向を部分的に変化させて所定の液晶表示を行うことができるようになっている。なお、異方性導電フィルム114を構成する接着剤としては、通常、最も信頼性の高い熱硬化性の接着剤を用いるようになっている。   On the terminal portion 109a, a liquid crystal driving IC 115 is thermocompression bonded via an anisotropic conductive film 114. The anisotropic conductive film 114 is a film formed by mixing conductive particles in a thermosetting binder resin, and heat conduction is performed between the two conductors so that the electrical conduction between the conductors is achieved by the conductive particles. The mechanical connection between the conductors is maintained by the binder resin. The liquid crystal driving IC 115 can perform predetermined liquid crystal display by selectively changing the alignment of the liquid crystal by selectively applying a liquid crystal driving voltage to the pixels. In addition, as the adhesive constituting the anisotropic conductive film 114, the most reliable thermosetting adhesive is usually used.

このような異方性導電フィルム114を介して液晶駆動用IC115を端子部109aへ接続する場合は、先ず、透明電極109の端子部109a上に異方性導電フィルム114を図示しない仮圧着手段によって仮圧着する。続いて、異方性導電フィルム114上に液晶駆動用IC115を載置した後、図7に示すように熱圧着ヘッド等の熱圧着手段121によって液晶駆動用IC115を異方性導電フィルム114とともに端子部109a側へ押圧しつつ熱圧着手段121を発熱させる。この熱圧着手段121による発熱によって、異方性導電フィルム114は熱硬化反応を起こし、これにより、異方性導電フィルム114を介して液晶駆動用IC115が端子部109a上に接着される。   When the liquid crystal driving IC 115 is connected to the terminal portion 109a through such an anisotropic conductive film 114, first, the anisotropic conductive film 114 is attached to the terminal portion 109a of the transparent electrode 109 by a temporary crimping means (not shown). Temporarily crimp. Subsequently, after the liquid crystal driving IC 115 is placed on the anisotropic conductive film 114, the liquid crystal driving IC 115 is connected to the terminal together with the anisotropic conductive film 114 by thermocompression bonding means 121 such as a thermocompression bonding head as shown in FIG. The thermocompression bonding means 121 is caused to generate heat while being pressed toward the portion 109a. Due to the heat generated by the thermocompression bonding means 121, the anisotropic conductive film 114 undergoes a thermosetting reaction, whereby the liquid crystal driving IC 115 is bonded onto the terminal portion 109a via the anisotropic conductive film 114.

ところで、最近では表示装置の薄型・軽量化の傾向に伴って、液晶表示装置100自体も小型・軽量化が図られる一方で、液晶表示装置100の表示領域をできるだけ確保することが要請され、端子部109aが設けられる縁部103aをできるだけ小さくすることが要求されている。   By the way, recently, along with the trend toward thin and light display devices, the liquid crystal display device 100 itself has been reduced in size and weight, while it has been required to secure the display area of the liquid crystal display device 100 as much as possible. It is required to make the edge 103a provided with the portion 109a as small as possible.

これに伴って、熱圧着手段121によって熱加圧される端子部109aとパネル表示部107との距離がますます短くなり、しかも熱圧着手段121の小型化に伴って加熱温度も高くなる傾向にあるため、その熱によって液晶表示パネル104に貼着されている偏光板118,119や、透明基板102,103相互を封止しているシール105が変質を来してしまうという問題があった。   Along with this, the distance between the terminal portion 109a thermally pressed by the thermocompression bonding means 121 and the panel display portion 107 becomes shorter, and the heating temperature tends to increase with the miniaturization of the thermocompression bonding means 121. Therefore, there is a problem that the polarizing plates 118 and 119 attached to the liquid crystal display panel 104 and the seal 105 sealing the transparent substrates 102 and 103 are deteriorated by the heat.

また、図8に示すように、液晶パネルの端子部109aにベアチップ実装された液晶駆動用IC115の近傍に、液晶駆動回路が形成されたフレキシブル基板122がFOG実装される場合には、熱圧着手段121による圧着部からの熱により液晶駆動用IC115に熱衝撃が加わり、また、端子部109aへの搭載状態が不安定になるという問題もある。   Further, as shown in FIG. 8, when a flexible substrate 122 on which a liquid crystal driving circuit is formed is mounted near the liquid crystal driving IC 115 that is bare-chip mounted on the terminal portion 109a of the liquid crystal panel, thermocompression bonding means There is also a problem that a thermal shock is applied to the liquid crystal driving IC 115 due to heat from the crimping portion 121, and the mounting state on the terminal portion 109a becomes unstable.

特開2003−195335号公報JP 2003-195335 A

そこで、本発明は、狭小化された端子部へ電子部品を異方性導電フィルムを介して熱加圧することにより実装する実装装置及び実装方法において、パネル表示部や他の電子部品といった構成部品に対する熱衝撃を緩和させることができる実装装置及び実装方法、及び接合体を提供することを目的とする。   Therefore, the present invention provides a mounting apparatus and mounting method for mounting an electronic component on a narrowed terminal portion by applying heat and pressure via an anisotropic conductive film to a component such as a panel display unit or another electronic component. It is an object of the present invention to provide a mounting apparatus, a mounting method, and a bonded body that can reduce thermal shock.

上述した課題を解決するために、本発明にかかる実装装置は、異方性導電フィルムを介して実装部品が接続される基板又はパネルの実装部に対峙し、該実装部と近接離間可能である加熱押圧ヘッドを備え、上記加熱押圧ヘッドは、上記基板またはパネルの上記実装部近傍に設けられた他の構成部品に面する側に熱遮断部が設けられ、上記加熱押圧ヘッドは、上記実装部に仮圧着された上記異方性導電フィルム上に載置された上記実装部品を上記実装部上に熱加圧することにより上記異方性導電フィルムに熱硬化反応を起こさせて上記実装部品を上記基板に実装するものである。 In order to solve the above-described problem, the mounting apparatus according to the present invention can face and close to the mounting portion of the board or panel to which the mounting component is connected via the anisotropic conductive film. a heating press head, the heating press head, the heat blocking portion is provided on the side facing the other components provided in the mounting portion near the substrate or panel, the hot-pressing head, the mounting portion The mounting component placed on the anisotropic conductive film that has been temporarily press-bonded to the mounting portion is subjected to thermo-pressing on the mounting portion to cause a thermosetting reaction to the mounting component. It is to be mounted on a substrate .

また、本発明にかかる実装方法は、基板又はパネルの実装部上に異方性導電フィルムを仮圧着し、この異方性導電フィルムを介して実装部品を上記実装部上に載置し、上記基板又はパネルの上記実装部近傍に設けられた他の構成部品に面する側に熱遮断部が設けられている加熱押圧ヘッドによって上記実装部品を上記実装部上に熱加圧することにより上記異方性導電フィルムに熱硬化反応を起こさせて上記実装部品を上記基板に実装するものである。 In addition, the mounting method according to the present invention is a method in which an anisotropic conductive film is temporarily pressure-bonded on a mounting portion of a substrate or a panel, and a mounting component is placed on the mounting portion via the anisotropic conductive film. The anisotropy is achieved by heat-pressing the mounting component on the mounting portion with a heat pressing head provided with a heat-blocking portion on the side facing the other component provided near the mounting portion of the substrate or panel. The mounting component is mounted on the substrate by causing a thermosetting reaction in the conductive film .

また、本発明にかかる接合体は、上記実装方法を用いて製造されるものである。   Moreover, the joined body concerning this invention is manufactured using the said mounting method.

本発明によれば、加熱押圧ヘッドの基板実装部近傍に設けられた他の構成部品に面する側に熱遮断部が設けられているため、ヘッドの熱が伝達することを防止でき、他の構成部品が熱により変質し、また基板への接続性が損なわれることを防止できる。   According to the present invention, since the heat blocking part is provided on the side facing the other component parts provided in the vicinity of the board mounting part of the heating and pressing head, the heat of the head can be prevented from being transmitted. It is possible to prevent the component parts from being deteriorated by heat and the connectivity to the substrate from being impaired.

本発明が適用された実装装置を示す側面図である。It is a side view which shows the mounting apparatus with which this invention was applied. 本発明が適用された他の加熱押圧ヘッドを示す断面図である。It is sectional drawing which shows the other heating press head to which this invention was applied. 本発明が適用された他の加熱押圧ヘッドを示す断面図である。It is sectional drawing which shows the other heating press head to which this invention was applied. 本発明が適用された他の加熱押圧ヘッドを示す断面図である。It is sectional drawing which shows the other heating press head to which this invention was applied. 本発明が適用されたFOG実装工程を示す側面図である。It is a side view which shows the FOG mounting process to which this invention was applied. 従来の液晶表示パネルを示す断面図である。It is sectional drawing which shows the conventional liquid crystal display panel. 従来の液晶表示パネルのCOG実装工程を示す断面図である。It is sectional drawing which shows the COG mounting process of the conventional liquid crystal display panel. 従来の液晶表示パネルのFOG実装工程を示す断面図である。It is sectional drawing which shows the FOG mounting process of the conventional liquid crystal display panel.

以下、本発明が適用された実装装置、実装方法及び接合体について、図面を参照しながら詳細に説明する。本発明が適用された実装装置1は、液晶駆動用ICを直接液晶表示パネルの基板上に実装するいわゆるCOG(chip on glass)実装や、液晶駆動回路が形成されたフレキシブル基板を直接液晶表示パネルの基板上に実装するいわゆるFOG(film on glass)実装を行うものである。   Hereinafter, a mounting apparatus, a mounting method, and a joined body to which the present invention is applied will be described in detail with reference to the drawings. The mounting apparatus 1 to which the present invention is applied includes a so-called COG (chip on glass) mounting in which a liquid crystal driving IC is directly mounted on a substrate of a liquid crystal display panel, and a flexible substrate on which a liquid crystal driving circuit is formed. So-called FOG (film on glass) mounting is performed.

実装装置1の説明に先立って、実装装置1によって液晶駆動用ICや液晶駆動回路が形成されたフレキシブル基板が実装される液晶表示パネル10について、図1を参照しながら説明する。液晶表示パネル10は、上記液晶表示パネル104と同様に、ガラス基板等からなる二枚の透明基板11,12が対向配置され、これら透明基板11,12が枠状のシール13によって互いに貼り合わされている。そして、液晶表示パネル10は、透明基板11,12によって囲繞された空間内に液晶14が封入されることによりパネル表示部15が形成されている。   Prior to the description of the mounting apparatus 1, a liquid crystal display panel 10 on which a flexible substrate on which a liquid crystal driving IC and a liquid crystal driving circuit are formed by the mounting apparatus 1 is mounted will be described with reference to FIG. In the liquid crystal display panel 10, similarly to the liquid crystal display panel 104, two transparent substrates 11 and 12 made of a glass substrate or the like are arranged to face each other, and the transparent substrates 11 and 12 are bonded to each other by a frame-shaped seal 13. Yes. In the liquid crystal display panel 10, the liquid crystal 14 is sealed in a space surrounded by the transparent substrates 11 and 12 to form a panel display unit 15.

透明基板11,12は、互いに対向する両内側表面に、ITO(酸化インジウムスズ)等からなる縞状の一対の透明電極16,17が、互いに交差するように形成されている。そして、両透明基板16,17は、これら両透明電極16,17の当該交差部位によって液晶表示の最小単位としての画素が構成されるようになっている。   The transparent substrates 11 and 12 have a pair of striped transparent electrodes 16 and 17 made of ITO (indium tin oxide) or the like on both inner surfaces facing each other so as to intersect each other. The transparent substrates 16 and 17 are configured such that a pixel as a minimum unit of liquid crystal display is constituted by the intersection of the transparent electrodes 16 and 17.

両透明基板11,12のうち、一方の透明基板12は、他方の透明基板11よりも平面寸法が大きく形成されており、この大きく形成された透明基板12の縁部12aには、液晶駆動用IC等の電子部品18が実装されるCOG実装部20が設けられ、またCOG実装部20の外側近傍には、液晶駆動回路が形成されたフレキシブル基板21が実装されるFOG実装部22が設けられている。   Of the transparent substrates 11 and 12, one transparent substrate 12 is formed to have a larger planar dimension than the other transparent substrate 11, and a liquid crystal driving edge is formed on the edge 12a of the formed transparent substrate 12. A COG mounting unit 20 on which an electronic component 18 such as an IC is mounted is provided, and an FOG mounting unit 22 on which a flexible substrate 21 on which a liquid crystal driving circuit is formed is mounted near the outside of the COG mounting unit 20. ing.

なお、液晶駆動用ICや液晶駆動回路は、画素に対して液晶駆動電圧を選択的に印加することにより、液晶の配向を部分的に変化させて所定の液晶表示を行うことができるようになっている。   Note that the liquid crystal driving IC and the liquid crystal driving circuit can perform predetermined liquid crystal display by selectively changing the alignment of the liquid crystal by selectively applying the liquid crystal driving voltage to the pixels. ing.

各実装部20,22には、透明電極17の端子部17aが形成されている。端子部17a上には、異方性導電フィルム23を介して液晶駆動用IC等の電子部品18やフレキシブル基板21が熱圧着される。異方性導電フィルム23は、導電性粒子を含有しており、電子部品18やフレキシブル基板21の電極と透明基板12の縁部12aに形成された透明電極17の端子部17aとを、導電性粒子を介して電気的に接続させるものである。この異方性導電フィルム23は、熱硬化型接着剤であり、後述する加熱押圧ヘッド3により熱圧着されることにより、導電性粒子が押し潰された状態で硬化し、透明基板12と電子部品18やフレキシブル基板21とを接続させる。   In each of the mounting portions 20 and 22, a terminal portion 17a of the transparent electrode 17 is formed. On the terminal portion 17a, an electronic component 18 such as a liquid crystal driving IC and a flexible substrate 21 are thermocompression bonded via an anisotropic conductive film 23. The anisotropic conductive film 23 contains conductive particles, and the electrode of the electronic component 18 or the flexible substrate 21 and the terminal portion 17a of the transparent electrode 17 formed on the edge portion 12a of the transparent substrate 12 are electrically conductive. Electrical connection is made through particles. The anisotropic conductive film 23 is a thermosetting adhesive, and is cured in a state where the conductive particles are crushed by being thermocompression bonded by a heating and pressing head 3 described later, and the transparent substrate 12 and the electronic component. 18 and the flexible substrate 21 are connected.

具体的に、異方性導電フィルム23は、有機樹脂バインダーに導電性粒子が含有された組成であり、有機樹脂バインダーは膜形成材料、液状硬化成分、シランカップリング剤、硬化剤等から構成される。膜形成材料としては、フェノキシ樹脂、固形エポキシ樹脂等、膜形成能を有する有機樹脂であれば適宜使用することができる。液状硬化成分は、液状エポキシ樹脂、液状アクリレートなど熱硬化性を有する化合物を適宜使用することができる。液状エポキシ樹脂を使用した場合における硬化剤としては、アミン系硬化剤、イミダゾール類、スルホニウム塩、オニウム塩等を好ましく使用することができる。液状アクリレートを使用した場合における硬化剤としては、有機過酸化物などの熱ラジカル発生剤を好ましく使用することができる。更に無機フィラー、各種添加剤を用いてもよい。   Specifically, the anisotropic conductive film 23 has a composition in which conductive particles are contained in an organic resin binder, and the organic resin binder includes a film forming material, a liquid curing component, a silane coupling agent, a curing agent, and the like. The As the film forming material, any organic resin having film forming ability such as phenoxy resin and solid epoxy resin can be used as appropriate. As the liquid curing component, a thermosetting compound such as a liquid epoxy resin or liquid acrylate can be appropriately used. As a curing agent when a liquid epoxy resin is used, an amine-based curing agent, imidazoles, sulfonium salts, onium salts and the like can be preferably used. As a curing agent when a liquid acrylate is used, a thermal radical generator such as an organic peroxide can be preferably used. Furthermore, you may use an inorganic filler and various additives.

このような異方性導電フィルム23を介して電子部品18やフレキシブル基板21を端子部17aへ接続する場合は、先ず、透明電極17の端子部17a上に異方性導電フィルム23を図示しない仮圧着手段によって仮圧着する。続いて、異方性導電フィルム23上に電子部品18やフレキシブル基板21を載置した後、熱圧着手段たる加熱押圧ヘッド3によって電子部品18やフレキシブル基板21を異方性導電フィルム23とともに端子部17a側へ押圧しつつ加熱押圧ヘッド3を発熱させる。この加熱押圧ヘッド3による発熱によって、異方性導電フィルム23は熱硬化反応を起こし、これにより、異方性導電フィルム23を介して電子部品18やフレキシブル基板21が端子部17a上に接着される。   When the electronic component 18 or the flexible substrate 21 is connected to the terminal portion 17a through such an anisotropic conductive film 23, first, the anisotropic conductive film 23 is not illustrated on the terminal portion 17a of the transparent electrode 17. Temporary pressure bonding is performed by a pressure bonding means. Subsequently, after the electronic component 18 and the flexible substrate 21 are placed on the anisotropic conductive film 23, the electronic component 18 and the flexible substrate 21 together with the anisotropic conductive film 23 are connected to the terminal portion by the heat pressing head 3 serving as a thermocompression bonding means. The heating and pressing head 3 generates heat while pressing toward the 17a side. Due to the heat generated by the heating and pressing head 3, the anisotropic conductive film 23 undergoes a thermosetting reaction, whereby the electronic component 18 and the flexible substrate 21 are bonded onto the terminal portion 17a via the anisotropic conductive film 23. .

また、両透明電極16,17上には、所定のラビング処理が施された配向膜24が形成されており、この配向膜24によって液晶分子の初期配向が規制されるようになっている。さらに、両透明基板11,12の外側には、一対の偏光板25,26が配設されており、これら両偏光板25,26によってバックライト等の光源(図示せず)からの透過光の振動方向が規制されるようになっている。   Further, an alignment film 24 subjected to a predetermined rubbing process is formed on both the transparent electrodes 16 and 17, and the initial alignment of liquid crystal molecules is regulated by the alignment film 24. In addition, a pair of polarizing plates 25 and 26 are disposed outside the transparent substrates 11 and 12, and these polarizing plates 25 and 26 allow transmitted light from a light source (not shown) such as a backlight to be transmitted. The vibration direction is regulated.

[実装装置1]
実装装置1は、このような液晶表示パネル10のCOG実装部20に電子部品18を実装し、またFOG実装部22にフレキシブル基板21を実装するものであり、図1に示すように、液晶表示パネル10が載置されるステージ2と、ステージ2に載置された液晶表示パネル10の各実装部20,22に液晶駆動用IC等の電子部品18やフレキシブル基板21を実装する加熱押圧ヘッド3と、加熱押圧ヘッド3を各実装部20,22に近接離間させるヘッド駆動機構4とを備える。
[Mounting device 1]
The mounting apparatus 1 mounts the electronic component 18 on the COG mounting portion 20 of the liquid crystal display panel 10 and also mounts the flexible substrate 21 on the FOG mounting portion 22. As shown in FIG. A stage 2 on which the panel 10 is placed, and a heating and pressing head 3 for mounting an electronic component 18 such as a liquid crystal driving IC and a flexible substrate 21 on the mounting parts 20 and 22 of the liquid crystal display panel 10 placed on the stage 2. And a head driving mechanism 4 that moves the heating and pressing head 3 close to and away from the mounting parts 20 and 22.

ステージ2は、液晶表示パネル10を載置するのに十分な大きさを有し、液晶表示パネル10を位置決めして載置される。ステージ2は、液晶表示パネル10が位置決めされて載置されたときに、透明基板12の縁部12aに設けられたCOG実装部20及びFOG実装部22に対向して加熱押圧ヘッド3が設けられている。   The stage 2 has a size sufficient for mounting the liquid crystal display panel 10, and the liquid crystal display panel 10 is positioned and mounted. When the liquid crystal display panel 10 is positioned and placed on the stage 2, the heating press head 3 is provided so as to face the COG mounting portion 20 and the FOG mounting portion 22 provided on the edge portion 12 a of the transparent substrate 12. ing.

加熱押圧ヘッド3は、電子部品18やフレキシブル基板21を押圧する押圧面3aと、ヒーターが内蔵されたヘッド本体3bとを有する。加熱押圧ヘッド3は、所定の温度に加熱された押圧面3aを所定の圧力、時間で、電子部品18やフレキシブル基板21に押し当てることにより、異方性導電フィルム23が、導電性粒子が押し潰された状態で硬化する。   The heating and pressing head 3 includes a pressing surface 3a that presses the electronic component 18 and the flexible substrate 21, and a head body 3b that incorporates a heater. The heating and pressing head 3 presses the pressing surface 3a heated to a predetermined temperature against the electronic component 18 and the flexible substrate 21 at a predetermined pressure and time, so that the anisotropic conductive film 23 is pressed by the conductive particles. It cures in a crushed state.

また、加熱押圧ヘッド3は、ヘッド本体3bに熱遮断部5が設けられている。熱遮断部5は、ヘッド本体3bの熱が電子部品18やパネル表示部15といった透明基板12上の構成部品に伝達することを防止するものである。熱遮断部5は、ヘッド本体3bに比して熱伝導率が低い材料であれば、金属や樹脂等のあらゆる材料を用いて形成することができる。また、熱遮断部5は、空気層を有してもよい。空気層は、低熱伝導性材料内にヘッド本体3bの側面に沿った面状の空間によって形成されてもよく、また低熱伝導性材料の中に気泡として形成されていてもよい。   Further, the heat pressing head 3 is provided with a heat blocking portion 5 in the head main body 3b. The heat shield 5 prevents the heat of the head body 3b from being transmitted to the components on the transparent substrate 12, such as the electronic component 18 and the panel display unit 15. The heat blocking part 5 can be formed using any material such as metal or resin as long as it has a lower thermal conductivity than the head body 3b. Moreover, the heat shield 5 may have an air layer. The air layer may be formed by a planar space along the side surface of the head body 3b in the low thermal conductivity material, or may be formed as a bubble in the low thermal conductivity material.

熱遮断部5は、ヘッド本体3bの少なくとも電子部品18やパネル表示部15と面する側面に形成されている。これは、液晶表示パネル10は、パネル表示部15を形成した後、電子部品18をCOG実装し、次いでフレキシブル基板21をFOG実装することから、各実装工程において、ヘッド本体3bに隣接するパネル表示部15や電子部品18にヘッド本体3bの熱が伝達することを防止するためである。   The heat blocking unit 5 is formed on at least a side surface of the head main body 3b facing the electronic component 18 and the panel display unit 15. This is because the liquid crystal display panel 10 forms the panel display unit 15, mounts the electronic component 18 by COG, and then mounts the flexible substrate 21 by FOG. This is to prevent the heat of the head body 3b from being transmitted to the portion 15 and the electronic component 18.

熱遮断部5を構成する材料の熱伝導率は、0.02〜0.5W/mkが好ましく、0.02〜0.08W/mkがさらに好ましい。このような材料としては、例えばガラスウール(熱伝導率:0.05W/mk)、ロックウール(熱伝導率:0.04W/mk)、硬質ウレタンフォーム(熱伝導率:0.026W/mk)等が挙げられる。   0.02-0.5 W / mk is preferable and 0.02-0.08 W / mk is more preferable as the thermal conductivity of the material constituting the heat blocking portion 5. Examples of such materials include glass wool (thermal conductivity: 0.05 W / mk), rock wool (thermal conductivity: 0.04 W / mk), and rigid urethane foam (thermal conductivity: 0.026 W / mk). Etc.

また、熱遮断部5は、図2に示すように、ヘッド本体3bの電子部品18やパネル表示部15と面する側面を含む他の側面や全周囲に亘って形成されていてもよい。これにより、加熱押圧ヘッド3は、ヘッド本体3bの熱が周囲に拡散することを防止することができ、周囲の部材に対する熱による影響を抑えることができる。   Further, as shown in FIG. 2, the heat shut-off unit 5 may be formed over other sides including the side facing the electronic component 18 and the panel display unit 15 of the head main body 3 b and the entire periphery. Thereby, the heat press head 3 can prevent the heat | fever of the head main body 3b from diffusing to circumference | surroundings, and can suppress the influence by the heat with respect to a surrounding member.

[連結子]
また、熱遮断部5は、図3に示すように、連結子30を介してヘッド本体3bに連結されていてもよい。加熱押圧ヘッド3は、連結子30を介することによって、熱遮断部5とヘッド本体3bとを離間させると共に、空気層を介在させることにより、電子部品18やパネル表示部15に対する熱遮断効果を高めることができる。また、連結子30を介してヘッド本体3bに熱遮断部5を接続させることから、熱遮断部5の劣化等による交換も容易となる。
[Connector]
Further, as shown in FIG. 3, the heat shield 5 may be connected to the head body 3 b via a connector 30. The heat pressing head 3 increases the heat blocking effect on the electronic component 18 and the panel display unit 15 by separating the heat blocking unit 5 and the head main body 3b through the connector 30 and interposing an air layer. be able to. Further, since the heat shield 5 is connected to the head body 3b via the connector 30, replacement due to deterioration of the heat shield 5 or the like is facilitated.

[ヒートシンク]
また、加熱押圧ヘッド3は、図4に示すように、熱遮断部5をヘッド本体3bに連結し30を介して接続するとともに、熱遮断部5にヒートシンク31を設けてもよい。ヒートシンク31を設けることにより、熱遮断部5に伝達された熱を放熱させ、熱遮断効率を維持することができる。ヒートシンク31は、熱遮断部5の一部、例えば上端部5aに設けられる。ヒートシンク31を熱遮断部5の上端部5aに設けることにより、ヒートシンク31が電子部品18やパネル表示部15といった透明基板12上の構成部品と対峙することなく、これら構成部品に熱が伝達されることがない。
[heatsink]
In addition, as shown in FIG. 4, the heat pressing head 3 may connect the heat blocking unit 5 to the head main body 3 b and connect it via 30, and may provide a heat sink 31 on the heat blocking unit 5. By providing the heat sink 31, the heat transmitted to the heat blocking unit 5 can be dissipated and the heat blocking efficiency can be maintained. The heat sink 31 is provided in a part of the heat blocking part 5, for example, the upper end part 5a. By providing the heat sink 31 at the upper end portion 5a of the heat blocking unit 5, heat is transmitted to these components without the heat sink 31 facing the components on the transparent substrate 12 such as the electronic component 18 and the panel display unit 15. There is nothing.

[ヘッド駆動機構]
このような加熱押圧ヘッド3を駆動するヘッド駆動機構4は、加熱押圧ヘッド3をCOF実装部20やFOG実装部22に近接離間するように昇降自在に支持するとともに、ヘッド本体3bの昇降動作及びヘッド本体3bに内蔵されたヒーターの駆動を制御する。そして、ヘッド駆動機構4は、電子部品18やフレキシブル基板21の実装時には、ヘッド本体3b内のヒーターを駆動して所定温度に加熱するとともに、加熱押圧ヘッド3を所定時間、所定の圧力で電子部品18やフレキシブル基板21を押圧するように駆動する。
[Head drive mechanism]
The head driving mechanism 4 that drives the heating and pressing head 3 supports the heating and pressing head 3 so as to be movable up and down so as to be close to and away from the COF mounting unit 20 and the FOG mounting unit 22, as well as the head body 3 b moving up and down. The drive of the heater built in the head main body 3b is controlled. The head driving mechanism 4 drives the heater in the head main body 3b to heat it to a predetermined temperature when mounting the electronic component 18 and the flexible substrate 21, and also heats the heating and pressing head 3 with a predetermined pressure for a predetermined time. 18 and the flexible substrate 21 are driven to be pressed.

[実装方法]
次いで、かかる実装装置1を用いて液晶表示パネル10にCOG実装及びFOG実装を行う工程について説明する。図1に示すように、実装装置1は、ステージ2上に、液晶表示パネル10が位置決めされて載置される。このとき、液晶表示パネル10は、透明基板11,12がシール13によって貼り合わされ、内部空間に液晶が封入されている。また、液晶表示パネル10は、相対向する内側表面に透明電極16,17が設けられ、透明基板12の縁部には、それぞれ透明電極17の端子部17aが形成されたCOG実装部20及びFOG実装部22が設けられている。さらに、液晶表示パネル10は、透明電極16,17上には、所定のラビング処理が施された配向膜24が形成されている。また、透明基板11,12の外側には一対の偏光板25,26が配設されている。
[Mounting method]
Next, a process of performing COG mounting and FOG mounting on the liquid crystal display panel 10 using the mounting apparatus 1 will be described. As shown in FIG. 1, the mounting apparatus 1 has a liquid crystal display panel 10 positioned and placed on a stage 2. At this time, in the liquid crystal display panel 10, the transparent substrates 11 and 12 are bonded together by the seal 13, and the liquid crystal is sealed in the internal space. Further, the liquid crystal display panel 10 is provided with transparent electrodes 16 and 17 on the inner surfaces facing each other, and the edge of the transparent substrate 12 is provided with the COG mounting portion 20 and the FOG in which the terminal portions 17a of the transparent electrodes 17 are formed, respectively. A mounting portion 22 is provided. Further, in the liquid crystal display panel 10, an alignment film 24 subjected to a predetermined rubbing process is formed on the transparent electrodes 16 and 17. A pair of polarizing plates 25 and 26 are disposed outside the transparent substrates 11 and 12.

先ず、COG実装部20の端子部17aに異方性導電フィルム23が配置される。このとき、加熱押圧ヘッド3は、ヘッド駆動機構4によって、COG実装部20の上方に支持されている。次いで、異方性導電フィルム23上に液晶駆動用IC等の電子部品18が配置される。そして、加熱押圧ヘッド3は、ヘッド駆動機構4によってヘッド本体3bが所定温度に加熱され、押圧面3aが電子部品18を押圧するように下降するとともに、所定の圧力、時間だけ押圧するように制御される。これにより、異方性導電フィルム23は、導電性粒子が押し潰された状態で硬化し、電子部品18と端子部17aとを導電接続する。   First, the anisotropic conductive film 23 is disposed on the terminal portion 17 a of the COG mounting portion 20. At this time, the heating and pressing head 3 is supported above the COG mounting portion 20 by the head driving mechanism 4. Next, an electronic component 18 such as a liquid crystal driving IC is disposed on the anisotropic conductive film 23. The heating and pressing head 3 is controlled so that the head main body 3b is heated to a predetermined temperature by the head driving mechanism 4 and the pressing surface 3a is lowered so as to press the electronic component 18 and is pressed for a predetermined pressure and time. Is done. Thereby, the anisotropic conductive film 23 hardens | cures in the state by which the electroconductive particle was crushed, and electrically connects the electronic component 18 and the terminal part 17a.

このとき、加熱押圧ヘッド3は、ヘッド本体3bのパネル表示部15と面する側面に熱遮断部5が設けられているため、ヘッド本体3bの熱がパネル表示部15の偏光板やシール13等に伝達することを防止できる。したがって、パネル表示部15とCOG実装部20との距離が狭小化され、ヘッド本体3bがパネル表示部15に近接する場合にも、パネル表示部15の各部に熱衝撃が加わることによる変質、破損等を防止することができる。   At this time, the heat-pressing head 3 is provided with the heat blocking portion 5 on the side surface facing the panel display portion 15 of the head main body 3b. Can be prevented from being transmitted. Therefore, even when the distance between the panel display unit 15 and the COG mounting unit 20 is narrowed and the head main body 3b is close to the panel display unit 15, deterioration or damage caused by thermal shock applied to each part of the panel display unit 15 Etc. can be prevented.

COG実装に次いで、FOG実装が行われる。先ず、FOG実装部22の端子部17aに異方性導電フィルム23が仮配置される。このときも、加熱押圧ヘッド3は、ヘッド駆動機構4によって、FOG実装部22の上方に支持されている。次いで、異方性導電フィルム23上に液晶駆動回路等が形成されたフレキシブル基板21の端子部が配置される。そして、図5に示すように、加熱押圧ヘッド3は、ヘッド駆動機構4によってヘッド本体3bが所定温度に加熱され、押圧面3aがフレキシブル基板21の端子部を押圧するように下降するとともに、所定の圧力、時間だけ押圧するように制御される。これにより、異方性導電フィルム23は、導電性粒子が押し潰された状態で硬化し、フレキシブル基板21と端子部17aとを導電接続する。   Following the COG implementation, FOG implementation is performed. First, the anisotropic conductive film 23 is temporarily disposed on the terminal portion 17 a of the FOG mounting portion 22. Also at this time, the heating and pressing head 3 is supported above the FOG mounting portion 22 by the head driving mechanism 4. Subsequently, the terminal part of the flexible substrate 21 in which a liquid crystal driving circuit or the like is formed on the anisotropic conductive film 23 is disposed. Then, as shown in FIG. 5, the heating and pressing head 3 is such that the head main body 3 b is heated to a predetermined temperature by the head driving mechanism 4 and the pressing surface 3 a is lowered so as to press the terminal portion of the flexible substrate 21. The pressure is controlled so as to be pressed only for the time. Thereby, the anisotropic conductive film 23 hardens | cures in the state by which the electroconductive particle was crushed, and electrically connects the flexible substrate 21 and the terminal part 17a.

このとき、加熱押圧ヘッド3は、ヘッド本体3bのパネル表示部15及び先にCOG実装された電子部品18と面する側面に熱遮断部5が設けられているため、ヘッド本体3bの熱がパネル表示部15の偏光板25,26やシール13、電子部品18等に伝達することを防止できる。したがって、パネル表示部15及びCOG実装部20とFOG実装部22との距離が狭小化され、ヘッド本体3bが電子部品18やパネル表示部15に近接する場合にも、電子部品18やパネル表示部15の各部に熱衝撃が加わることによる変質、破損等を防止することができ、また電子部品18のCOG実装部20への接続が不安定になることもない。   At this time, the heat pressing head 3 is provided with the heat blocking portion 5 on the side surface facing the panel display portion 15 of the head main body 3b and the electronic component 18 previously mounted on the COG. Transmission to the polarizing plates 25 and 26 of the display unit 15, the seal 13, the electronic component 18, and the like can be prevented. Therefore, even when the distance between the panel display unit 15 and the COG mounting unit 20 and the FOG mounting unit 22 is reduced and the head body 3b is close to the electronic component 18 or the panel display unit 15, the electronic component 18 or the panel display unit 15 can be prevented from being altered or damaged due to a thermal shock applied thereto, and the connection of the electronic component 18 to the COG mounting portion 20 does not become unstable.

このようにして、液晶表示パネル10に電子部品18がCOG実装され、フレキシブル基板21がFOG実装された液晶表示パネル10が製造される。   In this way, the liquid crystal display panel 10 in which the electronic component 18 is COG mounted on the liquid crystal display panel 10 and the flexible substrate 21 is FOG mounted is manufactured.

上記においては、液晶表示パネル10に電子部品18、フレキシブル基板21を実装する場合について述べたが、液晶表示パネル10を配線基板に置き換えた場合でも、同様に実装することができる。また、先にCOG実装部が存在するパネルにフレキシブル基板21を実装することについて記載したが、先に実装された実装部分はCOGに限定されない。   In the above description, the case where the electronic component 18 and the flexible substrate 21 are mounted on the liquid crystal display panel 10 has been described. However, even when the liquid crystal display panel 10 is replaced with a wiring substrate, it can be similarly mounted. Moreover, although it described about mounting the flexible substrate 21 in the panel in which the COG mounting part exists previously, the mounting part mounted previously is not limited to COG.

次いで、連結子30を介して熱遮断部5ヘッド本体3bに接続された加熱押圧ヘッド3を用いてフレキシブル基板21をFOG実装した実施例(図5参照)と、熱遮断部5を設けない加熱押圧ヘッドを用いてフレキシブル基板をFOG実装した比較例について説明する。   Next, an example (see FIG. 5) in which the flexible substrate 21 is FOG-mounted using the heating and pressing head 3 connected to the head body 3b of the heat shield 5 via the connector 30, and heating without the heat shield 5 provided. A comparative example in which a flexible substrate is FOG-mounted using a pressing head will be described.

実施例、比較例ともに、予め液晶駆動用ICがCOG実装されたガラス基板の当該COG実装部の近傍に設けられたFOG実装部に、異方性導電フィルムを介してフレキシブル基板を接着するFOG実装を行い、その際の、液晶駆動用ICの下部の温度を測定した。   In both the examples and comparative examples, FOG mounting in which a flexible substrate is bonded to an FOG mounting portion provided in the vicinity of the COG mounting portion of a glass substrate on which a liquid crystal driving IC is previously COG mounted. The temperature of the lower part of the liquid crystal driving IC at that time was measured.

実施例、比較例ともに、加熱押圧ヘッドによる熱加圧条件は、196℃、2MPa、10秒である。また、加熱押圧ヘッドから液晶駆動用ICまでの距離は0.5mmである。また、熱遮断部5は、アルミニウム板(熱伝導率:236W/mk)を用いて形成した。かかる条件において、液晶駆動用ICの下部温度の測定結果を表1に示す。   In both the examples and the comparative examples, the heat and pressure conditions by the heating and pressing head are 196 ° C., 2 MPa, and 10 seconds. The distance from the heating and pressing head to the liquid crystal driving IC is 0.5 mm. Moreover, the heat interruption | blocking part 5 was formed using the aluminum plate (thermal conductivity: 236 W / mk). Table 1 shows the measurement results of the lower temperature of the liquid crystal driving IC under such conditions.

Figure 0005637766
Figure 0005637766

表1に示すように、アルミニウム板からなる熱遮断部5が連結子30を介して接続された加熱押圧ヘッド3を用いてFOG実装を行った実施例においては、予めCOG実装された液晶駆動用ICの下部温度は58℃に留まる。一方、熱遮断部を備えない加熱押圧ヘッドを用いてFOG実装を行った比較例では、予めCOG実装された液晶駆動用ICの下部温度が97℃まで上昇した。このように、実装装置1を用いた実装方法によれば、加熱押圧ヘッド3の熱が、近接して実装されていた液晶駆動用ICの下部、すなわち液晶駆動用ICの実装部分へ伝達されることによる影響を抑えることができ、COG実装部20における接着力や接続抵抗を維持することができる。   As shown in Table 1, in the embodiment in which the FOG mounting was performed using the heating and pressing head 3 in which the heat blocking portion 5 made of an aluminum plate was connected via the connector 30, the liquid crystal driving device was previously COG mounted. The lower temperature of the IC remains at 58 ° C. On the other hand, in the comparative example in which FOG mounting was performed using a heating and pressing head that does not include a heat shut-off unit, the lower temperature of the liquid crystal driving IC that was previously COG mounted rose to 97 ° C. As described above, according to the mounting method using the mounting apparatus 1, the heat of the heating and pressing head 3 is transmitted to the lower portion of the liquid crystal driving IC mounted in the vicinity, that is, the mounting portion of the liquid crystal driving IC. The influence by this can be suppressed, and the adhesive force and connection resistance in the COG mounting part 20 can be maintained.

また、実装装置1を用いた実装方法によれば、FOG実装工程におけるCOG実装部20の温度上昇を抑えること以外にも、COG実装工程においてCOG実装部20に近接する他の構成部品、すなわちパネル表示部15を構成するシール13や偏光板25,26、あるいは当該COG実装工程よりも先に実装された電子部品18に対する熱衝撃を抑えることができる。したがって、実装装置1を用いた実装方法によれば、これら他の構成部品の接着力や接続抵抗の維持、熱衝撃による変質等の悪影響を抑えることができる。   Further, according to the mounting method using the mounting apparatus 1, in addition to suppressing the temperature rise of the COG mounting unit 20 in the FOG mounting process, other component parts adjacent to the COG mounting unit 20 in the COG mounting process, that is, the panel Thermal shock to the seal 13 and the polarizing plates 25 and 26 constituting the display unit 15 or the electronic component 18 mounted before the COG mounting process can be suppressed. Therefore, according to the mounting method using the mounting apparatus 1, it is possible to suppress adverse effects such as the maintenance of the adhesive strength and connection resistance of these other components and the deterioration due to thermal shock.

1 実装装置、2 ステージ、3 加熱押圧ヘッド、3a 押圧面、3b ヘッド本体、4 ヘッド駆動機構、5 熱遮断部、10 液晶表示パネル、11,12 透明基板、12a 縁部、13 シール、14 液晶、15 パネル表示部、16,17 透明電極、18 電子部品、20 COG実装部、21 フレキシブル基板、22 FOG実装部、23 異方性導電フィルム、24 配向膜、25,26 偏光板、30 連結子、31 ヒートシンク DESCRIPTION OF SYMBOLS 1 Mounting apparatus, 2 stage, 3 heating press head, 3a press surface, 3b head main body, 4 head drive mechanism, 5 heat shut-off part, 10 liquid crystal display panel, 11, 12 transparent substrate, 12a edge, 13 seal, 14 liquid crystal , 15 Panel display part, 16, 17 Transparent electrode, 18 Electronic component, 20 COG mounting part, 21 Flexible substrate, 22 FOG mounting part, 23 Anisotropic conductive film, 24 Alignment film, 25, 26 Polarizing plate, 30 Connector 31 heat sink

Claims (15)

異方性導電フィルムを介して実装部品が接続される基板又はパネルの実装部に対峙し、該実装部と近接離間可能である加熱押圧ヘッドを備え、
上記加熱押圧ヘッドは、上記基板またはパネルの上記実装部近傍に設けられた他の構成部品に面する側に熱遮断部が設けられ
上記加熱押圧ヘッドは、上記実装部に仮圧着された上記異方性導電フィルム上に載置された上記実装部品を上記実装部上に熱加圧することにより上記異方性導電フィルムに熱硬化反応を起こさせて上記実装部品を上記基板に実装する実装装置。
A heating press head that is opposed to the mounting portion of the substrate or panel to which the mounting component is connected via the anisotropic conductive film and that can be moved close to and away from the mounting portion,
The heating and pressing head is provided with a heat blocking part on the side facing the other component parts provided in the vicinity of the mounting part of the substrate or panel ,
The heating and pressing head thermally cures the anisotropic conductive film by thermally pressing the mounting component placed on the anisotropic conductive film temporarily press-bonded to the mounting portion onto the mounting portion. A mounting device that causes the mounting component to be mounted on the substrate .
上記熱遮断部は、低熱伝導性材料からなる請求項1記載の実装装置。   The mounting apparatus according to claim 1, wherein the heat blocking part is made of a low thermal conductivity material. 上記低熱伝導性材料の熱伝導率は、0.02〜0.5W/m・kである請求項2記載の実装装置。   The mounting device according to claim 2, wherein the low thermal conductivity material has a thermal conductivity of 0.02 to 0.5 W / m · k. 上記低熱伝導性材料が連結子を介して上記加熱押圧ヘッドに結合している請求項2又は請求項3に記載の実装装置。   The mounting apparatus according to claim 2 or 3, wherein the low thermal conductivity material is coupled to the heating and pressing head via a connector. 上記熱遮断部が、上記加熱押圧ヘッドの全周囲に設けられている請求項1〜請求項4のいずれか1項に記載の実装装置。   The mounting apparatus according to any one of claims 1 to 4, wherein the heat blocking section is provided around the entire circumference of the heating and pressing head. 上記熱遮断部にはヒートシンクが設けられている請求項1〜請求項5のいずれか1項に記載の実装装置。   The mounting apparatus according to claim 1, wherein a heat sink is provided in the heat blocking part. 上記基板がガラスであり、上記実装部品がフレキシブル基板及び/又はICである請求項1〜6のいずれか1項に記載の実装装置。   The mounting device according to claim 1, wherein the substrate is glass, and the mounting component is a flexible substrate and / or an IC. 基板又はパネルの実装部上に異方性導電フィルムを仮圧着し、この異方性導電フィルムを介して実装部品を上記実装部上に載置し、
上記基板又はパネルの上記実装部近傍に設けられた他の構成部品に面する側に熱遮断部が設けられている加熱押圧ヘッドによって上記実装部品を上記実装部上に熱加圧することにより上記異方性導電フィルムに熱硬化反応を起こさせて上記実装部品を上記基板に実装する実装方法。
Temporarily press the anisotropic conductive film on the mounting part of the substrate or panel, and the mounting component is placed on the mounting part via the anisotropic conductive film ,
The different by hot-pressing pressure on the mounting portion of the mounting component by heating the pressing head heat blocking section on the side facing the other components provided in the mounting portion near the substrate or panel is provided A mounting method for mounting the mounting component on the substrate by causing a thermosetting reaction to the anisotropic conductive film .
上記熱遮断部は、低熱伝導性材料からなる請求項8記載の実装方法。   The mounting method according to claim 8, wherein the heat blocking portion is made of a low thermal conductivity material. 上記低熱伝導性材料の熱伝導率は、0.02〜0.5W/m・kである請求項9記載の実装方法。   The mounting method according to claim 9, wherein the low thermal conductivity material has a thermal conductivity of 0.02 to 0.5 W / m · k. 上記低熱伝導性材料が連結子を介して上記加熱押圧ヘッドに結合している請求項9又は請求項10に記載の実装方法。   The mounting method according to claim 9 or 10, wherein the low thermal conductivity material is coupled to the heating and pressing head via a connector. 上記熱遮断部が、上記加熱押圧ヘッドの全周囲に設けられている請求項8〜請求項11のいずれか1項に記載の実装方法。   The mounting method according to any one of claims 8 to 11, wherein the heat blocking portion is provided around the entire circumference of the heating and pressing head. 上記熱遮断部にはヒートシンクが設けられている請求項8〜請求項12のいずれか1項に記載の実装方法。   The mounting method according to claim 8, wherein a heat sink is provided in the heat blocking part. 上記基板がガラスであり、上記実装部品がフレキシブル基板及び/又はICである請求項8〜請求項13のいずれか1項に記載の実装方法。   The mounting method according to claim 8, wherein the substrate is glass, and the mounting component is a flexible substrate and / or an IC. 請求項8〜請求項14のいずれか1項に記載の実装方法によって製造された接合体。   The joined body manufactured by the mounting method according to any one of claims 8 to 14.
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