JP6684565B2 - Method for producing smoked wood and method for producing smoked food - Google Patents
Method for producing smoked wood and method for producing smoked food Download PDFInfo
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- JP6684565B2 JP6684565B2 JP2015204284A JP2015204284A JP6684565B2 JP 6684565 B2 JP6684565 B2 JP 6684565B2 JP 2015204284 A JP2015204284 A JP 2015204284A JP 2015204284 A JP2015204284 A JP 2015204284A JP 6684565 B2 JP6684565 B2 JP 6684565B2
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- 239000002023 wood Substances 0.000 title claims description 38
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 235000013305 food Nutrition 0.000 title claims description 11
- 239000000843 powder Substances 0.000 claims description 34
- 239000002994 raw material Substances 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 28
- 240000007817 Olea europaea Species 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 235000002725 Olea europaea Nutrition 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000011230 binding agent Substances 0.000 claims description 5
- 239000000779 smoke Substances 0.000 description 8
- 239000003292 glue Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 235000006695 Elaeodendron orientale Nutrition 0.000 description 2
- 240000001718 Elaeodendron orientale Species 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000167854 Bourreria succulenta Species 0.000 description 1
- 241000134400 Cotinus coggygria Species 0.000 description 1
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 241000220225 Malus Species 0.000 description 1
- 235000011430 Malus pumila Nutrition 0.000 description 1
- 235000015103 Malus silvestris Nutrition 0.000 description 1
- 235000019693 cherries Nutrition 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
- 235000014102 seafood Nutrition 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Dry Formation Of Fiberboard And The Like (AREA)
Description
本発明は、スモークウッドの製造方法および燻製食品の製造方法に関し、より詳しくは、オリーブの木を原材料とするスモークウッドの製造方法、および、このスモークウッドを用いた燻製食品の製造方法に関する。 The present invention relates to a smoked wood manufacturing method and a smoked food manufacturing method, and more particularly, to a smoked wood manufacturing method using olive wood as a raw material, and a smoked food manufacturing method using the smoked wood.
スモークウッドは、粉砕した木材を棒状に固めた燻煙材であり、燻製食品の製造に従来から使用されている。例えば特許文献１には、木粉、糊および水を混合して撹拌した後、型に流し込んで２段プレスすることにより、スモークウッドを製造する方法が開示されている。 Smoked wood is a smoke material made by crushing crushed wood into a stick shape, and has been conventionally used for manufacturing smoked foods. For example, Patent Document 1 discloses a method for producing smoked wood by mixing wood flour, glue and water, stirring the mixture, pouring it into a mold and pressing it in two stages.
ところが、上記従来のスモークウッドの製造方法は、木粉に糊および水を均一に混合して飴状にする必要があるため、製造工程が煩雑になり易いという問題があった。また、この飴状の材料に対してプレスが行われるため、十分に圧縮して小型化することが困難であった。更に、得られたスモークウッドを燻煙に使用する際に、含有する糊成分が食品に付着して、風味を損なうおそれがあった。 However, the above-described conventional method for producing smoked wood has a problem that the production process is likely to be complicated because it is necessary to uniformly mix glue and water with wood powder to form a candy form. In addition, since the candy-shaped material is pressed, it is difficult to sufficiently compress and reduce the size. Furthermore, when the obtained smoked wood is used for smoking, the paste component contained in the smoked wood may adhere to foods, impairing the flavor.
そこで、本発明は、良好な燻煙処理が可能なスモークウッドを容易且つコンパクトに製造することができるスモークウッドの製造方法の提供を目的とする。 Therefore, an object of the present invention is to provide a smoked wood manufacturing method capable of easily and compactly manufacturing smoked wood capable of excellent smoke treatment.
本発明の前記目的は、オリーブの木を破砕して得られる木質チップを粉状に粉砕して平均粒径が２〜３ｍｍである原料粉を生成する粉砕工程と、前記原料粉を粉砕の前後で水蒸気処理を行うことなく乾燥させる乾燥工程と、前記乾燥工程で乾燥させた前記原料粉を、結合剤を添加することなくプレスすることにより一体化するプレス工程とを備え、前記プレス工程のプレス圧力が９０〜１８０ＭＰａであるスモークウッドの製造方法により達成される。
The object of the present invention is to crush a wood chip obtained by crushing an olive tree into powder to produce a raw material powder having an average particle diameter of 2 to 3 mm, and before and after pulverizing the raw material powder. And a pressing step of integrating the raw material powder dried in the drying step by pressing without adding a binder , the pressing step of the pressing step. This is achieved by a smoked wood manufacturing method in which the pressure is 90 to 180 MPa .
本発明によれば、良好な燻煙処理が可能なスモークウッドを容易且つコンパクトに製造することができるスモークウッドの製造方法を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the smoked wood manufacturing method which can manufacture easily and compactly the smoked wood which can perform favorable smoke treatment can be provided.
以下、本発明の実施の形態について、添付図面を参照して説明する。図１は、本発明の一実施形態に係るスモークウッドの製造方法を示すフローチャートである。図１に示すように、本実施形態のスモークウッドの製造方法は、オリーブの木を破砕して得られる木質チップを粉状に粉砕して原料粉を生成する粉砕工程（ステップＳ１）と、原料粉を乾燥させる乾燥工程（ステップＳ２）と、原料粉をプレスすることにより一体化するプレス工程（ステップＳ３）とを備えている。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a flowchart showing a smoked wood manufacturing method according to an embodiment of the present invention. As shown in FIG. 1, the smoked wood manufacturing method according to the present embodiment includes a crushing step (step S1) of crushing a wood chip obtained by crushing an olive tree into powder to generate a raw material powder, and a raw material. A drying step (step S2) of drying the powder and a pressing step (step S3) of integrating the raw material powder by pressing are provided.
粉砕工程においては、まずオリーブの木の主伐材や間伐材などの伐採材を破砕機により破砕して、木質チップを生成する。木質チップの大きさは、従来のスモークチップと略同じ大きさであり、長手寸法が例えば１０ｍｍ程度である。ついで、この木質チップを、ミルなどの粉砕機を用いて粉砕して原料粉を生成する。木質チップは、粉砕前に予め予備乾燥を行っておくことが好ましい。 In the crushing process, first, felled lumber such as main felled timber and thinned lumber of olive trees is crushed by a crusher to produce wood chips. The size of the wood chip is substantially the same as that of the conventional smoke chip, and the longitudinal dimension is, for example, about 10 mm. Then, the wood chips are crushed by using a crusher such as a mill to produce raw material powder. The wood chips are preferably preliminarily dried before crushing.
粉砕工程で得られる原料粉は、平均粒径が小さすぎると、後のプレス工程において圧縮されにくく一体化に時間がかかると共に、得られるスモークウッドが高密度化されて燃焼が困難になり易い一方、平均粒径が大きすぎると、後のプレス工程で一体化し難くなることから、原料粉の平均粒径は、２〜３ｍｍであることが好ましい。原料粉の平均粒径は、下記の方法により簡便に測定することができる。すなわち、目開きがそれぞれ２ｍｍおよび３ｍｍの２種類の篩を用意し、目開き３ｍｍの篩を通過し且つ目開き２ｍｍの篩は通過しない原料粉の重量が、原料粉の全重量に対して７０％以上である場合に、平均粒径が２〜３ｍｍとする。 If the average particle size of the raw material powder obtained in the crushing step is too small, it is difficult to be compressed in the subsequent pressing step and it takes a long time to integrate, and the obtained smoked wood tends to be densified and difficult to burn. However, if the average particle size is too large, it becomes difficult to integrate them in the subsequent pressing step. Therefore, the average particle size of the raw material powder is preferably 2 to 3 mm. The average particle size of the raw material powder can be easily measured by the following method. That is, two types of sieves having openings of 2 mm and 3 mm are prepared, and the weight of the raw material powder that passes through the sieve of 3 mm and does not pass through the sieve of 2 mm is 70% of the total weight of the raw material powder. When it is at least%, the average particle size is 2-3 mm.
乾燥工程においては、得られた原料粉を乾燥させて、原料粉に含まれる水分を低減させることにより、後のプレス工程での原料粉同士の固着を容易にする。本実施形態では、１２時間程度の天日乾燥としているが、温風や赤外線等を利用した乾燥機による短時間の乾燥であってもよい。 In the drying step, the obtained raw material powder is dried to reduce the water content in the raw material powder, so that the raw material powders are easily fixed to each other in the subsequent pressing step. In the present embodiment, the sun drying is performed for about 12 hours, but the drying may be performed for a short time by a dryer using warm air, infrared rays, or the like.
プレス工程においては、図２（ａ）に示すように、底板１に載置した矩形状の型枠２内に原料粉１０を投入した後、不図示のプレス装置を用いて、図２（ｂ）に示すように上方からプレス板３で押圧する。これにより、原料粉は圧縮されて一体化され、水平方向に延びる棒状のスモークウッド１１が形成される。 In the pressing step, as shown in FIG. 2 (a), after the raw material powder 10 is put into the rectangular mold 2 placed on the bottom plate 1, a pressing device (not shown) is used, ), The press plate 3 is pressed from above. As a result, the raw material powder is compressed and integrated, and the rod-shaped smoke wood 11 extending in the horizontal direction is formed.
プレス工程は、高いプレス能力（例えば４５トン程度）を有するプレス装置を用いて高圧プレスすることが好ましい。具体的には、プレス圧力が９０ＭＰａ以上であることが好ましく、コンパクト化を図りつつ原料粉１０同士を確実に結合して一体化させることができる。プレス圧力は、高すぎるとスモークウッド１１が高密度化され易いことから、１８０ＭＰａ以下であることが好ましい。 In the pressing step, it is preferable to perform high pressure pressing using a pressing device having a high pressing capacity (for example, about 45 tons). Specifically, the pressing pressure is preferably 90 MPa or more, and the raw material powders 10 can be reliably bonded and integrated while achieving compactness. If the pressing pressure is too high, the smoked wood 11 tends to be densified, so that the pressing pressure is preferably 180 MPa or less.
プレス回数は、１回のみでもよいが、押圧したプレス板３を一旦上昇させて再び下降させる動作を複数回繰り返し行うことにより、所望のサイズにコンパクト化されたスモークウッドを確実に製造することができる。なお、原料粉を投入する型枠２の形状は、矩形状に限定されるものではなく、製品形状に合わせて適宜変更することができる。 The number of times of pressing may be only once, but by repeating the operation of raising the pressed pressing plate 3 once and lowering it again a plurality of times, it is possible to reliably manufacture a smoked wood compacted to a desired size. it can. The shape of the mold 2 into which the raw material powder is put is not limited to the rectangular shape, and can be appropriately changed according to the shape of the product.
本実施形態の原料粉は、上記のようにオリーブの木から形成される。オリーブの木は緻密で硬質であるため、原料粉を高圧で圧縮しても潰されず、コンパクト化を図りつつ、隣接する原料粉の間に適度な隙間を確保することができる。したがって、スモークウッドとしての良好な燃焼性能を確保することができる。スモークウッドのかさ密度（原料粉および内部微小隙間の全体を体積とした場合の密度）は、０．７〜１．０ｇ／ｃｍ３であることが好ましい。 The raw material powder of the present embodiment is formed from olive trees as described above. Since the olive tree is dense and hard, it is not crushed even if the raw material powder is compressed at a high pressure, and it is possible to secure a proper gap between adjacent raw material powders while achieving compactness. Therefore, good combustion performance as smoked wood can be secured. It is preferable that the bulk density of the smoked wood (the density when the raw material powder and the entire internal minute gap are taken as the volume) is 0.7 to 1.0 g / cm 3 .
また、オリーブの木からなる原料粉は、従来のスモークウッドに使用されるサクラ、ブナ、クルミ、リンゴなどの木と比較して油分を多く含むため、高圧プレスにより油分がバインダーとなって一体化される。したがって、従来のように糊などの結合剤が不要であり、オリーブの木のみで燻煙処理を行うことができるので、オリーブの風味を最大限に活かした燻煙食品を製造することができる。 In addition, the raw material powder made of olive wood contains more oil than the trees used in conventional smoked wood such as cherry, beech, walnut, and apple, so the oil is integrated as a binder by high-pressure pressing. To be done. Therefore, unlike the conventional case, a binder such as glue is not necessary, and the smoke treatment can be performed only with the olive tree, so that it is possible to produce a smoke food that makes the best use of the flavor of olive.
上記の方法で製造されたスモークウッドは、従来と同様に燃焼により燻煙を発生させて、食品を燻煙にかけながら乾燥させる燻製処理を行うことにより、燻製食品を製造することができる。燻煙食品としては、特に限定されないが、ハム類、ソーセージ類、畜肉、魚介類、卵、乳製品などを例示することができ、固形物だけでなく、醤油やオリーブオイルなどの液状物も含まれる。 The smoked wood produced by the above-described method can produce smoked food by generating smoke in the same manner as in the conventional case and performing a smoke treatment in which the food is smoked and dried. Examples of smoked foods include, but are not limited to, hams, sausages, meat, seafood, eggs, dairy products, and the like, and include not only solid substances but also liquid substances such as soy sauce and olive oil. Be done.
１ 底板
２ 型枠
３ プレス板
１０ 原料粉
１１ スモークウッド
1 Bottom plate 2 Formwork 3 Press plate 10 Raw material powder 11 Smoked wood
Claims (2)
前記プレス工程のプレス圧力が９０〜１８０ＭＰａであるスモークウッドの製造方法。 A crushing step of crushing the wood chips obtained by crushing an olive tree into a powder form to generate a raw material powder having an average particle size of 2 to 3 mm, and without performing steam treatment before and after crushing the raw material powder. A drying step of drying and a pressing step of integrating the raw material powder dried in the drying step by pressing without adding a binder ,
The method for producing smoked wood, wherein the pressing pressure in the pressing step is 90 to 180 MPa .
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| JP2015204284A JP6684565B2 (en) | 2015-10-16 | 2015-10-16 | Method for producing smoked wood and method for producing smoked food |
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| JP2015204284A JP6684565B2 (en) | 2015-10-16 | 2015-10-16 | Method for producing smoked wood and method for producing smoked food |
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| JP6684565B2 true JP6684565B2 (en) | 2020-04-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5324383U (en) * | 1976-08-07 | 1978-03-01 | ||
| JP2001001318A (en) * | 1999-06-24 | 2001-01-09 | Yoji Kikata | Method for manufacturing lignocellulose molding from lignocellulose material |
| JP4794076B2 (en) * | 2001-07-04 | 2011-10-12 | 独立行政法人産業技術総合研究所 | Manufacturing method of wood-based hot-press molding material |
| JP4991003B2 (en) * | 2010-11-30 | 2012-08-01 | 独立行政法人国立高等専門学校機構 | Method for producing smoked lumber and food processing method |
| JP3202394U (en) * | 2015-10-16 | 2016-02-04 | 株式会社山一商店 | Smoked wood and smoked food |
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