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JP7255442B2 - drilling stirrer - Google Patents
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JP7255442B2 - drilling stirrer - Google Patents

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JP7255442B2
JP7255442B2 JP2019183301A JP2019183301A JP7255442B2 JP 7255442 B2 JP7255442 B2 JP 7255442B2 JP 2019183301 A JP2019183301 A JP 2019183301A JP 2019183301 A JP2019183301 A JP 2019183301A JP 7255442 B2 JP7255442 B2 JP 7255442B2
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core
inner cylinder
excavation
main
binder
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JP2021059856A (en
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翔太朗 八戸
正雄 八木
安史 松本
裕治 松谷
成志 平野
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Sekisui House Ltd
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Description

本願は、地盤に縦孔を掘削しながら掘削土中に結合材を注入して攪拌混合することにより円柱状改良体を築造する地盤改良工法を効率的に実施し得る掘削攪拌装置に関する。 The present invention relates to an excavation stirrer capable of efficiently carrying out a ground improvement method for constructing a columnar improvement body by injecting a binder into excavated soil while excavating a vertical hole in the ground and stirring and mixing the binder.

軟弱な地盤に建物を建築するに際して、縦孔を掘削しながら掘削土中にセメントミルク等の結合材(固化材)を注入し、掘削土と結合材とを攪拌混合して柱状に固化させることにより、地盤中に「杭」と称される円柱状改良体を築造して地盤の支持力を高める地盤改良工法が公知である。かかる地盤改良工法に関しては、例えば地盤の土壌が有機質土であるため攪拌土の固化強度が必要なレベルに達しないとか、敷地が狭小で小型のベースマシンしか導入できないため、小径の円柱状改良体しか築造できない、あるいはベースマシンの攪拌能力が低くて攪拌土が均質に固化されない、といった事情で、円柱状改良体の支持力が十分に得られない場合がある。かかる問題を解決するため、特許文献1には、掘削土と結合材との固化混合物からなる円柱状改良体の中心部分に結合材のみからなる芯体を追加的に形成することで円柱状改良体の支持強度を高める工法が開示されている。さらに、本出願人も、特許文献1記載の工法を改良した工法を特許文献2において提案し、その実用化を図っている。 When constructing a building on soft ground, a binder (solidifying material) such as cement milk is injected into the excavated soil while a vertical hole is being excavated, and the excavated soil and binder are stirred and mixed to solidify into a columnar shape. A ground improvement method is known in which a columnar improvement body called a "pile" is constructed in the ground to increase the bearing capacity of the ground. With regard to such a ground improvement method, for example, because the soil of the ground is organic soil, the solidification strength of the mixed soil does not reach the required level, or the site is narrow and only a small base machine can be introduced. In some cases, sufficient bearing capacity of the cylindrical improved body cannot be obtained due to the fact that the soil cannot be uniformly solidified due to the low stirring capacity of the base machine. In order to solve this problem, in Patent Document 1, a cylindrical improvement body made of a solidified mixture of excavated soil and a binding material is additionally formed with a core body made of only a binding material at the center part of the cylindrical improvement body. A construction method for increasing the supporting strength of the body is disclosed. Furthermore, the present applicant also proposed a construction method improved from the construction method described in Patent Literature 1 in Patent Literature 2, and is trying to put it into practical use.

特許文献2に開示された地盤改良工法と、該工法に用いる掘削攪拌装置の概要を図7~図8に示す。この地盤改良工法では、ベースマシンに搭載されたオーガー装置(図示せず)によって回転駆動されるロッド21の先端部に「ヘッド」あるいは「ビット」等とも称される掘削攪拌装置1を取り付けて、縦孔を掘削しながら掘削土と結合材との攪拌混合を行う。掘削攪拌装置1は、図7に示すように、ロッド21に連結されてロッド21と一体的に回転する本体筒部(特許文献2では「本体軸部」)22と、本体筒部22の下端近傍から本体筒部22の径外方向に張り出すように設けられた掘削翼24と、本体筒部22における掘削翼24よりも上方に設けられた攪拌翼26と、掘削翼24と攪拌翼26との間で本体筒部22に対して相対回転可能に設けられた共回り防止翼25とを備え、掘削翼24の下面に突設された複数箇所の掘削刃241によって地盤を掘削するように構成されている。本体筒部22の下端近傍には結合材噴射口(ノズル)221が横向きに設けられ、ロッド21の内部に形成された流路220を通って供給される結合材が結合材噴射口221から掘削土中に吐出されて、掘削翼24および攪拌翼26の回転により掘削土と混合される。 The outline of the ground improvement method disclosed in Patent Document 2 and the excavation stirrer used in the method is shown in FIGS. 7 and 8. FIG. In this ground improvement method, an excavation stirrer 1, also called a "head" or "bit", is attached to the tip of a rod 21 that is rotationally driven by an auger device (not shown) mounted on a base machine. While excavating a vertical hole, the excavated soil and binder are stirred and mixed. As shown in FIG. 7, the excavation stirrer 1 includes a body tube portion (“body shaft portion” in Patent Document 2) 22 which is connected to a rod 21 and rotates integrally with the rod 21, and a lower end of the body tube portion 22. An excavation blade 24 provided so as to protrude radially outward of the main body tubular portion 22 from the vicinity, a stirring blade 26 provided above the digging blade 24 in the main body tubular portion 22, the digging blade 24 and the agitating blade 26. and a co-rotation prevention wing 25 provided to be relatively rotatable with respect to the main body cylindrical portion 22 between the It is configured. A binder injection port (nozzle) 221 is provided laterally in the vicinity of the lower end of the main body cylindrical portion 22 , and the binder supplied through a flow path 220 formed inside the rod 21 is excavated from the binder injection port 221 . It is discharged into the soil and mixed with the excavated soil by the rotation of the excavating blades 24 and the stirring blades 26 .

図8は、この掘削攪拌装置1を用いて地盤改良工法を実施する際の工程を順に示す図である。例示の工程は以下のようにして実施される。 8A and 8B are diagrams showing the order of steps when the ground improvement method is carried out using this excavation stirring device 1. As shown in FIG. An exemplary process is performed as follows.

[S1] 掘削攪拌装置1を取り付けたロッド21を垂直にして所定位置に据え付け、正方向に回転させながら徐々に下降させて、地盤4の掘削を開始する。 [S1] The rod 21 to which the excavation stirrer 1 is attached is set vertically at a predetermined position, and is gradually lowered while being rotated in the positive direction to start excavation of the ground 4 .

[S2] 掘削孔40の掘り下げに伴って、その内部に掘削土が残っていくので、これと並行して、セメントミルク等の結合材を掘削孔40内に注入する。結合材は、掘削攪拌装置1の下端に設けられた結合材噴射口221から掘削孔40内へ吐出され、掘削翼24および攪拌翼26の回転によって掘削土と攪拌混合される。このとき、掘削翼24よりも若干長い共回り防止翼25は、その先端部を掘削孔40の孔壁に食い込ませることで、自身は回転せずに掘削孔40の深部へ移動しながら、ロッド21の回転の振れ止めとして機能するとともに、掘削土および結合材と、掘削翼24および攪拌翼26とが共回り回転しようとするのに抵抗して、それらの混合を助ける。こうして、掘削孔40内に未固化の混合物5が略均一に生成される。掘削孔40が所定の深さまで達したら、掘削攪拌装置1を回転させながら複数回、小さく上下動させて底部処理を行った後、回転および上下動を停止する。 [S2] As the excavated hole 40 is dug down, the excavated soil remains inside. The binder is discharged into the excavated hole 40 from a binder injection port 221 provided at the lower end of the excavation stirrer 1 and stirred and mixed with the excavated soil by the rotation of the excavation blades 24 and the stirring blades 26 . At this time, the anti-co-rotation wing 25, which is slightly longer than the excavation wing 24, bites into the hole wall of the excavation hole 40 at its tip, so that the rod is moved deep into the excavation hole 40 without rotating itself. 21, and resists co-rotation of the excavated soil and binder and the excavating blades 24 and stirring blades 26 to assist in their mixing. In this way, the unsolidified mixture 5 is generated substantially uniformly within the drilled hole 40 . When the excavation hole 40 reaches a predetermined depth, the excavation stirrer 1 is rotated and slightly moved up and down a plurality of times to treat the bottom, and then the rotation and vertical movement are stopped.

[S3] 次いで、ロッド21を逆回転させながら、掘削攪拌装置1を徐々に上昇させる。この上昇時にも、結合材の注入および攪拌を行うことができる。そして、掘削攪拌装置1を一旦、掘削孔40から完全に引き上げ、本体筒部22から掘削翼24を外して、延長ノズル27に付け替える。図7に示すように、延長ノズル27は、内部に結合材の流路270を有する略円筒状の部材で、その上端が本体筒部22の下端に接続される。この付け替えを可能にするために、掘削翼24は本体筒部22から分離できるように構成されている。延長ノズル27の下端は下向きに開口しており、この開口が新たな結合材噴射口271になることで、実質的に、結合材の噴射位置が下方に移動する。 [S3] Next, while rotating the rod 21 in the reverse direction, the excavation stirrer 1 is gradually raised. Injection and agitation of the binder can also take place during this rise. Then, the excavation stirrer 1 is once completely pulled up from the excavation hole 40 , the excavation blade 24 is removed from the body cylindrical portion 22 , and replaced with the extension nozzle 27 . As shown in FIG. 7 , the extension nozzle 27 is a substantially cylindrical member having a binder flow path 270 therein, and its upper end is connected to the lower end of the main body tubular portion 22 . To enable this replacement, the excavating wing 24 is configured to be separable from the main tubular portion 22 . The lower end of the extension nozzle 27 is open downward, and this opening becomes a new binder injection port 271, thereby substantially moving the binder injection position downward.

そして、延長ノズル27の下端に、結合材噴射口271を塞ぐようにして芯底蓋材3を装着する。芯底蓋材3は、金属、硬質の合成樹脂、コンクリート等によって形成された平面視略円形の部材である。芯底蓋材3は、例えばその周縁を切り欠いて形成された係合凹部39を、延長ノズル27の下端に突設された係合凸部272に係合させるなどして、延長ノズル27の下端に仮止めされる。 Then, the core bottom cover member 3 is attached to the lower end of the extension nozzle 27 so as to block the binder injection port 271 . The core-bottom lid member 3 is a substantially circular member in a plan view and made of metal, hard synthetic resin, concrete, or the like. The core bottom lid member 3 is formed by, for example, engaging an engaging concave portion 39 formed by notching the peripheral edge thereof with an engaging convex portion 272 protruding from the lower end of the extension nozzle 27, so that the extension nozzle 27 is closed. Temporarily fixed at the bottom end.

[S4] 延長ノズルを取り付けた掘削攪拌装置1を再び掘削孔40内に入れ、ロッド21を正回転させながら下降させる。延長ノズル27の下端に装着された芯底蓋材3は、延長ノズル27と一体に回転しながら未固化の混合物5の内部へと押し込まれていく。そして、延長ノズル27の下端が掘削孔40の最底部41近傍に達したところで、掘削攪拌装置1の下降を停止する。 [S4] The excavation stirrer 1 attached with the extension nozzle is put into the excavation hole 40 again, and the rod 21 is lowered while rotating forward. The core bottom cover member 3 attached to the lower end of the extension nozzle 27 is pushed into the unsolidified mixture 5 while rotating integrally with the extension nozzle 27 . When the lower end of the extension nozzle 27 reaches near the bottom 41 of the excavation hole 40, the excavation stirrer 1 stops descending.

[S5] 前記停止位置にて結合材の送出を再開し、延長ノズル27の下端の結合材噴射口271から未固化の混合物5の中心へ結合材を注入する。結合材を注入しながらロッド21を逆回転させて、掘削攪拌装置1を徐々に上昇させる。追加的に注入された結合材によって、未固化の混合物5の中心に、結合材のみからなる未固化の芯部6が下から上へと徐々に形成されていく。延長ノズル27の下端に装着されていた芯底蓋材3は、結合材の吐出を開始したときに延長ノズル27から外れて、掘削孔40の最底部41近傍に残置され、芯部6に注入される結合材を受け止めて、結合材が未固化の混合物5や土壌中に拡散、流出するのを防ぐ作用をなす。延長ノズル27を取り付けたことで、攪拌翼26の回転位置と結合材噴射口271との間に高さの差が生じるので、掘削攪拌装置1を上昇させる際に攪拌翼26を回転させていても、延長ノズル27から吐出された結合材が攪拌の影響を受けにくくなって、芯部6の形状が好適に保持される。 [S5] The delivery of the binder is resumed at the stop position, and the binder is injected into the center of the unsolidified mixture 5 from the binder injection port 271 at the lower end of the extension nozzle 27 . While injecting the binder, the rod 21 is reversely rotated to gradually raise the excavation stirrer 1 . Due to the additionally injected binder, an unsolidified core 6 consisting of only the binder is gradually formed in the center of the unsolidified mixture 5 from bottom to top. The core bottom cover material 3 attached to the lower end of the extension nozzle 27 is detached from the extension nozzle 27 when the discharge of the binder is started, and left near the bottom 41 of the excavation hole 40 to be injected into the core 6. It receives the binder that is applied and prevents the binder from spreading and flowing out into the unsolidified mixture 5 and the soil. By attaching the extension nozzle 27, there is a difference in height between the rotational position of the stirring blade 26 and the binder injection port 271. Also, the binder discharged from the extension nozzle 27 is less likely to be affected by stirring, and the shape of the core portion 6 is preferably maintained.

[S6] 掘削攪拌装置1を引き上げた後、未固化の混合物5および未固化の芯部6を、所定の養生期間を経て固化させる。かくして、掘削孔40の最底部41まで柱状に形成された固化混合物50と、その中心部に形成された結合材のみからなる芯体60と、を具備する二重構造の円柱状改良体が築造される。 [S6] After pulling up the excavation stirrer 1, the unsolidified mixture 5 and the unsolidified core 6 are solidified through a predetermined curing period. Thus, a double-structured columnar improved body is constructed, which includes the solidified mixture 50 formed in a columnar shape up to the bottom 41 of the excavation hole 40, and the core body 60 formed at the center thereof and made only of the binder. be done.

特開2016-20621号公報JP 2016-20621 A 特許第6216477号公報Japanese Patent No. 6216477

前記特許文献2に開示された地盤改良工法においては、掘削孔40内に掘削土と結合材とが攪拌混合された未固化の混合物5を生成する前半工程([S1]~[S3])と、前記混合物5の中心部分に結合材のみからなる芯体60を追加的に形成する後半工程([S4]~[S5])との間で、掘削攪拌装置1を一旦、掘削孔40から引き上げ、掘削翼24を取り外して延長ノズル27に付け替え、さらにその下端に芯底蓋材3を装着する、という作業が必要になる。掘削攪拌装置1を掘削孔40の最底部41から地上に引き上げて部材を付け替え、再度、最底部41まで降ろすのは工程上のロスが大きく、また、付け替える部材の重量は数十kg以上になるので、その作業には危険も伴う。 In the ground improvement method disclosed in Patent Document 2, the first half step ([S1] to [S3]) of generating an unsolidified mixture 5 in which the excavated soil and binder are stirred and mixed in the excavated hole 40 and , and the second half step ([S4] to [S5]) of additionally forming a core body 60 made of only a binder in the central portion of the mixture 5, the excavation stirrer 1 is once pulled up from the excavation hole 40. , removing the excavating blade 24, replacing it with the extension nozzle 27, and mounting the core bottom cover member 3 on the lower end thereof. Pulling up the excavation stirring device 1 from the lowest part 41 of the excavation hole 40 to the ground, replacing the members, and then lowering it to the lowest part 41 again causes a large loss in the process, and the weight of the replaced members is several tens of kg or more. Therefore, the work is also dangerous.

本願が開示する発明は、掘削孔からの引き上げや部材の付け替えを行わなくても、掘削土と結合材との混合物からなる柱体と、結合材のみからなる芯体と、を一体的に築造することができる掘削攪拌装置を実現すべくなされたものであって、詳細には、芯体を築造するための筒体にあらかじめ芯底蓋材を装着した状態で掘削孔の最底部まで掘り進み、最底部近傍でその芯底蓋材を筒体から的確に離脱させて掘削孔内に残置させることを解決課題とする。 The invention disclosed in the present application is capable of integrally constructing a column made of a mixture of excavated soil and a binder and a core made of only the binder without pulling it up from an excavated hole or replacing members. Specifically, the core and bottom cover material is attached to the cylindrical body for constructing the core body, and the core and bottom lid material is attached in advance to the bottom of the borehole. The object to be solved is to accurately remove the core bottom cover material from the cylindrical body near the bottom and leave it in the excavation hole.

前述の目的を達成するために本願が開示する発明の掘削攪拌装置は、掘削翼、攪拌翼および共回り防止翼を保持する本体筒部の内側に結合材の流路となる円筒状の中空部が設けられて、前記中空部が前記本体筒部の底部にて下向きに開口し、前記中空部の内側に中空円筒状をなす芯体築造用内筒が挿入されて前記本体筒部の下方に出没し得るように保持され、前記芯体築造用内筒の下端は下向きに開口して、その開口を塞ぐ形状を備えた芯底蓋材が、前記本体筒部に設けられた保持手段を介して前記本体筒部の底部近傍に保持され、前記本体筒部内に収容された前記芯体築造用内筒を下方に突出させると前記芯体築造用内筒の下端が前記保持手段に作用し、前記芯底蓋材が前記保持手段から離脱して前記芯体築造用内筒の下端に装着される、ものとして特徴づけられる。 In order to achieve the above object, the excavation agitator of the invention disclosed by the present application has a cylindrical hollow portion serving as a flow path for a binding material inside a main body tubular portion that holds an excavation blade, an agitation blade, and a co-rotation prevention blade. is provided, the hollow portion opens downward at the bottom portion of the main body tubular portion, and a hollow cylindrical inner cylinder for core body construction is inserted into the inner side of the hollow portion to extend below the main tubular portion A core bottom cover member is held so as to be able to appear and disappear, and the lower end of the core body construction inner cylinder is opened downward, and the core bottom cover member having a shape to close the opening is provided via the holding means provided in the main body cylindrical portion. is held in the vicinity of the bottom portion of the main body tubular portion, and when the core-body-building inner cylinder housed in the main-body tubular portion is protruded downward, the lower end of the core-body-building inner cylinder acts on the holding means, The core bottom cover member is separated from the holding means and attached to the lower end of the inner cylinder for core body construction.

すなわち、この掘削攪拌装置は、本体筒部内に収容された芯体築造用内筒を本体筒部の下方に突出させると、本体筒部の底部近傍に保持された芯底蓋材が本体筒部から離脱するように構成されているので、掘削孔を掘り進めたところで芯体築造用内筒を突出させながら結合材を注入すれば、芯底蓋材を掘削孔の任意の位置に残置することができる。 That is, in this excavation agitating device, when the core body construction inner cylinder housed in the body cylinder part is projected downward from the body cylinder part, the core bottom cover material held in the vicinity of the bottom part of the body cylinder part moves to the body cylinder part. Since it is configured to be detached from the bore hole, if the binder is injected while the inner cylinder for core body construction is protruding when the bore hole is dug, the core bottom cover material can be left at an arbitrary position in the bore hole. can be done.

この掘削攪拌装置において、前記芯底蓋材は、逆円錐形状をなす底部と、前記底部の周縁に設けられた鍔状部とを具備して、前記底部には結合材噴射口が設けられ、前記鍔状部の一部分が前記保持手段によって保持される、ものとするのが実用的である。 In this excavation agitator, the core-bottom cover member has an inverted cone-shaped bottom and a brim-shaped portion provided on the periphery of the bottom, and the bottom is provided with a binder injection port, Practically, a portion of said collar is held by said holding means.

また、前記芯底蓋材の上面と前記芯体築造用内筒の下端とに、互いに凹凸係合して軸回りの回転力を伝達する係合手段が設けられ、前記本体筒部の保持手段から離脱した前記芯底蓋材が前記係合手段を介して前記芯体築造用内筒の下端に装着されるようにすると、より好ましい。 Engagement means are provided on the upper surface of the core bottom lid member and the lower end of the core body construction inner cylinder to engage with each other in an uneven manner to transmit rotational force around the axis. It is more preferable that the core bottom cover member separated from the core is attached to the lower end of the core body-constructing inner cylinder via the engaging means.

前記係合手段の具体的態様としては、前記芯底蓋材の周縁から上向きに突設された係合凸部と前記芯体築造用内筒の下端に形成された係合凹部とが前記芯体築造用内筒の軸心方向に係合し得るように構成され、前記芯体築造用内筒が前記本体筒部内に収容された状態で、前記係合凸部と前記係合凹部とが周方向の位置を合致させて浅く係合するように、前記芯底蓋材が前記保持手段によって保持される、ものとすることもできる。 As a specific aspect of the engaging means, an engaging convex portion protruding upward from the peripheral edge of the core bottom cover member and an engaging concave portion formed at the lower end of the core body-constructing inner cylinder are composed of the core. The engaging convex portion and the engaging concave portion are configured to be able to engage with each other in the axial direction of the inner cylinder for body construction, and in a state in which the inner cylinder for core body construction is accommodated in the main body tubular portion. The core-bottom lid material may be held by the holding means so as to be circumferentially aligned and shallowly engaged.

また、前記保持手段については、前記本体筒部の内周面から前記本体筒部の径内方向に突出する向きに付勢されて出没する保持部材を具備し、前記保持部材の突出方向先端側には前記芯底蓋材の周縁に係脱し得る把持部が形成され、前記保持部材の上面には突出方向先端側に向かって下り傾斜となる摺接斜面が形成され、前記本体筒部内に収容された前記芯体築造用内筒を下方に突出させると、前記芯体築造用内筒の下端が前記摺接斜面に当接して前記保持部材を前記本体筒部の径外方向に後退させることにより、前記芯底蓋材が前記把持部から離脱するようにすると、より好ましい。 Further, the holding means includes a holding member which is biased in a direction of protruding radially inward of the main body tubular portion from the inner peripheral surface of the main tubular portion and appears and disappears, and the tip end side of the protruding direction of the holding member is provided. is formed with a grasping portion that can be engaged with and disengaged from the peripheral edge of the core bottom lid material, and a sliding contact slope that slopes downward toward the tip end in the projecting direction is formed on the upper surface of the holding member, and is accommodated in the main body cylindrical portion. When the core-body-building inner cylinder is protruded downward, the lower end of the core-body-building inner cylinder comes into contact with the slidable contact slope, causing the holding member to retreat in the radially outer direction of the main body cylindrical portion. It is more preferable that the core bottom cover member is detached from the gripping portion.

さらに、前記保持部材の下面には突出方向先端側に向かって上り傾斜となる迎え斜面が形成されていてもよい。 Furthermore, the lower surface of the holding member may be formed with a facing slope that slopes upward toward the leading end in the projecting direction.

さらに、前記保持部材は、前記中空部を囲む前記本体筒部の周壁を開口して組み付けられた箱体内に収容され、前記箱体の外側壁部が前記本体筒部の外周面と面一に揃えられて、前記箱体の外側壁部と前記保持部材との間に形成された水密室内に付勢部材が介装されているのも好ましい。 Further, the holding member is accommodated in a box assembled by opening a peripheral wall of the main body cylindrical portion surrounding the hollow portion, and the outer wall portion of the box is flush with the outer peripheral surface of the main body cylindrical portion. It is also preferred that a biasing member is interposed within a watertight chamber aligned and formed between the outer wall of the box and the retaining member.

本願が開示する発明に係る掘削攪拌装置は、本体筒部内に収容された芯体築造用内筒を本体筒部の下方に突出させると、本体筒部の底部近傍に保持された芯底蓋材が本体筒部から離脱するように構成されているので、掘削孔を所定の深さまで掘り進めたところで芯体築造用内筒を突出させながら結合材を注入すれば、芯底蓋材を掘削孔の最底部近傍に的確に残置することができる。したがって、この掘削攪拌装置を用いれば、掘削孔を掘り下げながら結合材を注入して掘削土と結合材とを攪拌混合する工程(背景技術欄において説明した、特許文献2記載の地盤改良工法(図8)における[S2]の工程)に続いて、掘削孔の最底部近傍に芯底蓋材を残置し、その上方に結合材を注入しながら掘削攪拌装置を上昇させて、結合材のみからなる芯部を形成する工程(同、[S5]の工程)を連続的に実施することができる。掘削孔から掘削攪拌装置を引き上げて部材を付け替え、その下端に芯底蓋材を装着する、という工程を省けるので、中心部分に結合材のみからなる芯体を有する円柱状改良体を築造する地盤改良工法の施工効率が格段に向上する。 In the excavation agitator according to the invention disclosed in the present application, when the inner cylinder for core body construction housed in the main tubular part is protruded downward from the main tubular part, the core bottom cover material held near the bottom of the main tubular part is opened. is detached from the main body tube portion, when the bore hole is dug to a predetermined depth, by injecting the binder while protruding the inner tube for core body construction, the core bottom lid material can be removed from the bore hole. can be accurately left in the vicinity of the bottom of the Therefore, if this excavation stirrer is used, the process of injecting a binder while digging an excavation hole and stirring and mixing the excavated soil and the binder (the ground improvement method described in Patent Document 2 described in the Background Art section (Fig. Following the step [S2] in 8)), the core bottom cover material is left near the bottom of the drilled hole, and the excavator is raised while the binder is injected above it, so that the excavator is made of only the binder. The step of forming the core portion (same, step [S5]) can be carried out continuously. Since the process of pulling up the excavator from the excavation hole, replacing the member, and attaching the core bottom cover material to the lower end thereof can be omitted, the ground for constructing a cylindrical improved body having a core made of only a binder in the center part. The construction efficiency of the improved construction method is greatly improved.

本願が開示する発明の一実施形態に係る掘削攪拌装置の正面図である。1 is a front view of an excavation stirrer according to an embodiment of the invention disclosed by the present application; FIG. 前記掘削攪拌装置の内部構造を示す正面側の縦断面図であって、(a)は芯体築造用内筒を本体筒部内に収納した状態、(b)は芯体築造用内筒を下方に突出させた状態をそれぞれ示す。Fig. 2 is a longitudinal cross-sectional view of the front side showing the internal structure of the excavation agitating device, in which (a) shows a state in which the inner cylinder for core body construction is housed in the main body cylinder, and (b) shows the inner cylinder for core body construction placed downward. , respectively. 前記掘削攪拌装置の内部構造を示す側面側の縦断面図であって、(a)は芯体築造用内筒を本体筒部内に収納した状態、(b)は芯体築造用内筒を下方に突出させた状態をそれぞれ示す。Fig. 3 is a longitudinal cross-sectional view of the side surface showing the internal structure of the excavation agitating device, in which (a) shows a state in which the inner cylinder for core body construction is housed in the main body cylinder part, and (b) shows that the inner cylinder for core body construction is placed downward. , respectively. 前記掘削攪拌装置に用いられる芯底蓋材の形態を示す三面図であって、(a)は上面図、(b)は正面図、(c)は側面図である。It is a trihedral view which shows the form of the core-bottom cover material used for the said excavation stirring apparatus, Comprising: (a) is a top view, (b) is a front view, (c) is a side view. 前記掘削攪拌装置における芯底蓋材の保持手段の具体的構成を拡大して示す五面図であって、(a)は正面図、(b)は上面図、(c)は底面図、(d)は内側の側面図、(e)は外側の側面図である。FIG. 5 is a five-sided view showing an enlarged specific configuration of a core-bottom cover material holding means in the excavation agitator, wherein (a) is a front view, (b) is a top view, (c) is a bottom view, ( d) is an inner side view, and (e) is an outer side view. 本願が開示する発明に係る掘削攪拌装置を用いた地盤改良工法の工程説明図である。It is process explanatory drawing of the ground improvement method using the excavation stirrer based on invention which this application discloses. 特許文献2に開示された地盤改良工法に用いる掘削攪拌装置の正面図である。It is a front view of the excavation stirrer used for the ground improvement method disclosed by patent document 2. FIG. 特許文献2に開示された地盤改良工法の工程説明図である。It is process explanatory drawing of the ground improvement method disclosed by patent document 2. FIG.

以下、本願が開示する発明の実施形態について、図面を参照しつつ説明する。なお、以下の説明において、部位・部材の位置関係や動作の向きを特定する際には、地盤を掘削している使用態様を基準にして上下方向および水平方向を特定する。また、図7~図8に示した従来の掘削攪拌装置および該装置を用いる地盤改良工法と機能または作用が共通する構成要素には共通の符号を付して、それらの説明を簡略化する。 Hereinafter, embodiments of the invention disclosed by the present application will be described with reference to the drawings. In the following description, when specifying the positional relationship of parts/members and the direction of operation, the vertical direction and horizontal direction are specified based on the mode of use in which the ground is being excavated. In addition, constituent elements having functions or actions common to the conventional excavation agitating device and ground improvement method using the device shown in FIGS.

図1は、本願が開示する発明の一実施形態に係る掘削攪拌装置の外観を示す。掘削攪拌装置10は、略円筒状をなす本体筒部22の周囲に掘削翼24、共回り防止翼25、攪拌翼26等を取り付けて構成される。本体筒部22の上端はロッド21(図7参照)に連結されて、オーガー装置等により回転駆動される。本体筒部22の軸心部分には結合材の流路となる円筒状の中空部220が設けられている。中空部220の下端は本体筒部22の底部にて下向きに開口している。 FIG. 1 shows the appearance of an excavation stirrer according to an embodiment of the invention disclosed by the present application. The excavation stirring device 10 is configured by attaching an excavation blade 24 , a co-rotation prevention blade 25 , a stirring blade 26 and the like around a main body tube portion 22 having a substantially cylindrical shape. The upper end of the body cylindrical portion 22 is connected to a rod 21 (see FIG. 7) and driven to rotate by an auger device or the like. A cylindrical hollow portion 220 that serves as a flow path for the binder is provided in the axial center portion of the main tubular portion 22 . The lower end of the hollow portion 220 opens downward at the bottom portion of the main tubular portion 22 .

掘削翼24は、本体筒部22の下端近傍から本体筒部22の径外方向に張り出すように設けられて、本体筒部22と一体的に回転する。掘削翼24の下面には、地盤を掘削する複数個の掘削刃241が突設されている。攪拌翼26は、本体筒部22の中間付近および上端近傍から本体筒部22の径外方向に張り出すように設けられて、本体筒部22と一体的に回転する。攪拌翼26の回転直径は、掘削翼24の回転直径と略同寸である。 The excavation wing 24 is provided so as to protrude from the vicinity of the lower end of the main tubular portion 22 in the radially outer direction of the main tubular portion 22 and rotate integrally with the main tubular portion 22 . A plurality of digging blades 241 for digging the ground are projected from the lower surface of the digging wing 24 . The stirring blades 26 are provided so as to protrude radially outward of the main tubular portion 22 from near the middle and near the upper end of the main tubular portion 22 and rotate integrally with the main tubular portion 22 . The rotating diameter of the stirring blade 26 is substantially the same as the rotating diameter of the excavating blade 24 .

共回り防止翼25は、掘削翼24と下段の攪拌翼26との間、および下段の攪拌翼26と上段の攪拌翼26との間にそれぞれ配置されて、本体筒部22の径外方向に張り出している。共回り防止翼25は、その回転直径が掘削翼24および攪拌翼26の回転直径よりもやや大きくなるように形成され、本体筒部22に対し相対回転(空転)可能に取り付けられている。なお、例示の形態では、共回り防止翼25および攪拌翼26が二段ずつ設けられているが、本発明においては、それらの配置や段数は特に限定しない。また、掘削翼24および掘削刃241の詳細な形状も、特に限定しない。 The co-rotation prevention blades 25 are arranged between the excavation blades 24 and the lower stage stirring blades 26 and between the lower stage stirring blades 26 and the upper stage stirring blades 26, respectively. overhanging. The co-rotation prevention blade 25 is formed so that its rotation diameter is slightly larger than the rotation diameters of the excavation blade 24 and the stirring blade 26, and is attached to the main body cylindrical portion 22 so as to be capable of relative rotation (idling). In the exemplified embodiment, the co-rotation prevention blades 25 and the stirring blades 26 are provided in two stages, but in the present invention, their arrangement and the number of stages are not particularly limited. Also, the detailed shapes of the excavation blade 24 and the excavation blade 241 are not particularly limited.

図2~図3は、掘削攪拌装置10における本体筒部22の内部構造を示す。本体筒部22に形成された中空部220の内側には、中空部220の内径よりもわずかに小さい外径を有する中空円筒状の芯体築造用内筒23が下方から挿入される。芯体築造用内筒23は、適宜の駆動手段を用いて、本体筒部22の軸心方向に進退し得るように保持される。芯体築造用内筒23を進退させる駆動手段については、本明細書では特に限定しないが、例えば油圧、ガス圧、水圧等を利用するシリンダピストン機構や、電動モータにギア、カム、ベルト、チェーン等を組み合わせた動力伝達機構や摺動機構といった、公知技術を含む適宜の駆動手段を採用することができる。 2 and 3 show the internal structure of the body tube portion 22 in the excavation stirring device 10. FIG. Inside the hollow portion 220 formed in the main tubular portion 22, a hollow cylindrical core body construction inner cylinder 23 having an outer diameter slightly smaller than the inner diameter of the hollow portion 220 is inserted from below. The inner cylinder 23 for core body construction is held so as to be able to advance and retreat in the axial direction of the main body cylinder portion 22 using an appropriate driving means. The driving means for advancing and retracting the core body construction inner cylinder 23 is not particularly limited in the present specification, but may be, for example, a cylinder piston mechanism using hydraulic pressure, gas pressure, water pressure, or the like, an electric motor, a gear, a cam, a belt, a chain, or the like. Appropriate driving means including known techniques such as a power transmission mechanism or a sliding mechanism combining the above can be employed.

図2(a)および図3(a)に示すように、芯体築造用内筒23が最も上昇した位置では、芯体築造用内筒23の下端が本体筒部22の底部よりも上方まで没入する。図2(b)および図3(b)に示すように、芯体築造用内筒23が最も下降した位置では、芯体築造用内筒23の大部分が本体筒部22の下方に突出する。その進退ストロークは、掘削翼24の回転直径と同程度に設定されている。 As shown in FIGS. 2(a) and 3(a), when the core-body-constructing inner cylinder 23 is at the highest position, the lower end of the core-body-constructing inner cylinder 23 reaches above the bottom of the main body cylindrical portion 22. As shown in FIGS. Immerse yourself. As shown in FIGS. 2(b) and 3(b), most of the core-body-constructing inner cylinder 23 protrudes downward from the main tubular portion 22 at the lowest position of the core-body-constructing inner cylinder 23. . The forward/backward stroke is set to be approximately the same as the rotational diameter of the excavation blade 24 .

芯体築造用内筒23の上端は上向きに開口して、中空部220内の流路に連通している。芯体築造用内筒23の下端は下向きに開口して、その開口を塞ぐ形状を備えた芯底蓋材30が本体筒部22の底部近傍に保持される。 The upper end of the core-constructing inner cylinder 23 opens upward and communicates with the flow path in the hollow portion 220 . The lower end of the core-constructing inner cylinder 23 is opened downward, and a core-bottom lid member 30 having a shape that closes the opening is held near the bottom of the main body cylindrical portion 22 .

図4は、芯底蓋材30の形態を示す。芯底蓋材30は、例えば金属や硬質の合成樹脂材等からなる部材で、逆円錐形状をなす底部31と、その周縁に設けられた鍔状部32とを具備している。底部31には結合材噴射口33が形成されて、斜めに開口している。鍔状部32における、錐体の軸心を挟む対向二箇所には、後述する保持部材28によって保持される被保持部34が、外周縁をわずかに欠き落とすようにして形成されている。また、錐体の軸心方向から見て被保持部34と直交する対向二箇所には、略直方体状の係合凸部35が上向きに突設されている。一方、芯体築造用内筒23の下端には、この係合凸部35と係合し得る係合凹部231が形成されている。 FIG. 4 shows the form of the core bottom cover member 30. As shown in FIG. The core bottom lid member 30 is a member made of, for example, metal or a hard synthetic resin material, and includes a bottom portion 31 having an inverted conical shape and a brim portion 32 provided on the periphery thereof. A binder injection port 33 is formed in the bottom portion 31 and is opened obliquely. A held portion 34 held by a holding member 28 (to be described later) is formed at two opposing locations of the brim portion 32 sandwiching the axis of the cone so that the outer peripheral edge thereof is slightly cut off. Approximately rectangular parallelepiped engaging protrusions 35 protrude upward at two opposite locations orthogonal to the held portion 34 when viewed from the axial direction of the cone. On the other hand, an engaging concave portion 231 that can be engaged with the engaging convex portion 35 is formed at the lower end of the core-constructing inner cylinder 23 .

芯底蓋材30は、芯体築造用内筒23が本体筒部22内に収容された状態で、本体筒部22に設けられた保持手段を介して本体筒部22の底部近傍に保持される。図5は、保持手段の具体的構成を示す。この保持手段は、本体筒部22の内周面から径内方向に出没する保持部材28を具備する。保持部材28は、例えば金属や硬質の合成樹脂材等からなるブロック状の部材で、簡易的な水密構造を有する箱体29内に収容されている。この箱体29が、本体筒部22の底部近傍における、軸心を挟む対向二箇所の周壁を開口して組み付けられ、箱体29の外側面から張り出した外側壁部291を前記本体筒部22の外周面にビス止めして本体筒部22に固定されている。本体筒部22の外周面には箱体29の外側壁部291の厚みに対応する深さの座ぐり加工が施されて、外側壁部291の外側面と本体筒部22の外周面とが面一に揃えられている。箱体29の内部には圧縮コイルばね等からなる付勢部材292が介装されて、保持部材28を本体筒部22の径内方向に突出させる向きに付勢している。 The core bottom cover member 30 is held in the vicinity of the bottom portion of the main body tubular portion 22 via holding means provided on the main tubular portion 22 in a state in which the core body construction inner cylinder 23 is accommodated in the main tubular portion 22 . be. FIG. 5 shows a specific configuration of the holding means. This holding means comprises a holding member 28 projecting radially inwardly from the inner peripheral surface of the main tubular portion 22 . The holding member 28 is a block-shaped member made of metal, hard synthetic resin, or the like, and is housed in a box 29 having a simple watertight structure. This box 29 is assembled by opening the peripheral walls at two locations opposite to each other across the axis in the vicinity of the bottom of the tubular body 22 . It is fixed to the main body tubular portion 22 by screwing to the outer peripheral surface of the . The outer peripheral surface of the main body tubular portion 22 is counterbored to a depth corresponding to the thickness of the outer wall portion 291 of the box body 29, so that the outer surface of the outer wall portion 291 and the outer peripheral surface of the main tubular portion 22 are aligned. They are aligned flush. An urging member 292 made of a compression coil spring or the like is interposed inside the box 29 to urge the holding member 28 to protrude radially inward of the main tubular portion 22 .

保持部材28の突出方向先端側には、芯底蓋材30の被保持部34に係脱し得る側面視コ字形の把持部281が形成されている。保持部材28の上面には、突出方向先端側に向かって下り傾斜となる摺接斜面282が形成されている。さらに、保持部材28の下面には、突出方向先端側に向かって上り傾斜となる迎え斜面283が形成されている。 A gripping portion 281 having a U-shape in a side view that can be engaged with and disengaged from the held portion 34 of the core bottom cover member 30 is formed on the tip side of the holding member 28 in the projecting direction. The upper surface of the holding member 28 is formed with a slidable contact slope 282 that slopes downward toward the distal end in the projecting direction. Further, the lower surface of the holding member 28 is formed with a facing slope 283 that slopes upward toward the distal end in the projecting direction.

芯底蓋材30は、この保持部材28に対して下方から取り付けられる。芯底蓋材30の鍔状部32に形成された被保持部34を保持部材28の位置に合わせて保持部材28の迎え斜面283に押し当てると、保持部材28が付勢部材292に抗して径外方向に後退し、芯底蓋材30の被保持部34が把持部281に納まったところで保持部材28が再度、径内方向に突出する。こうして、芯底蓋材30の軸心方向の移動が拘束される。このとき同時に、芯底蓋材30の鍔状部32に突設された係合凸部35と、芯体築造用内筒23の下端に形成された係合凹部231とが軸心方向に浅く係合して、芯底蓋材30の軸心周りの回動も拘束される。 The core bottom cover member 30 is attached to the holding member 28 from below. When the held portion 34 formed on the brim portion 32 of the core bottom cover member 30 is aligned with the position of the holding member 28 and pressed against the facing slope 283 of the holding member 28 , the holding member 28 resists the biasing member 292 . When the held portion 34 of the core bottom cover member 30 is accommodated in the grip portion 281, the holding member 28 protrudes radially inward again. In this way, the movement of the core bottom cover member 30 in the axial direction is restrained. At this time, at the same time, the engaging projection 35 projecting from the brim 32 of the core bottom cover member 30 and the engaging recess 231 formed at the lower end of the core-constructing inner cylinder 23 are shallow in the axial direction. When engaged, the rotation of the core bottom cover member 30 about the axis is also restrained.

このようにして本体筒部22に芯底蓋材30が保持されている状態から、芯体築造用内筒23を下方に突出させると、芯体築造用内筒23の下端が保持部材28の摺接斜面282に当接し、保持部材28を付勢部材292に抗して径外方向に後退させる。この動作を円滑にするため、芯体築造用内筒23の下端の外縁には面取り加工またはラウンドエッジ加工が施されている。保持部材28による保持力を失った芯底蓋材30は、芯体築造用内筒23によって下方に押し出され、芯体築造用内筒23の下端に引き取られるようにして装着される。このとき、芯底蓋材30の係合凸部35と芯体築造用内筒23の係合凹部231との係合状態も深くなる。 When the core-construction inner cylinder 23 is projected downward from the state in which the core-bottom lid member 30 is held by the main-body cylinder portion 22 in this manner, the lower end of the core-construction inner cylinder 23 is pushed out of the holding member 28 . It abuts on the slidable contact slope 282 and retracts the holding member 28 in the radially outward direction against the biasing member 292 . In order to facilitate this operation, the outer edge of the lower end of the core-building inner cylinder 23 is chamfered or rounded. The core bottom lid member 30, which has lost the holding force of the holding member 28, is pushed downward by the core-construction inner cylinder 23, and attached to the lower end of the core-construction inner cylinder 23 so as to be pulled up. At this time, the state of engagement between the engaging convex portion 35 of the core bottom cover member 30 and the engaging concave portion 231 of the core-constructing inner cylinder 23 also deepens.

図6は、この掘削攪拌装置10を用いて実施される地盤改良工法の工程を示す。この工程は以下のようにして実施される。 FIG. 6 shows the steps of the ground improvement method implemented using this excavation stirrer 10 . This step is performed as follows.

[S10] あらかじめ芯体築造用内筒23を本体筒部22内に収容した状態で、本体筒部22の保持部に芯底蓋材30を取り付けておく。その掘削攪拌装置10を取り付けたロッド21を所定位置に据え付け、正回転させながら徐々に下降させて、地盤の掘削を開始する。 [S10] With the core body construction inner tube 23 housed in the main tube portion 22 in advance, the core bottom cover member 30 is attached to the holding portion of the main tube portion 22 . The rod 21 to which the excavation stirrer 10 is attached is installed at a predetermined position, and is gradually lowered while being rotated forward to start excavation of the ground.

[S20] 掘削攪拌装置10を正回転させて掘削孔40を掘り下げつつ、本体筒部22内に結合材を供給し、芯底蓋材30に形成した結合材噴射口33から掘削孔40内に結合材を注入して、掘削土と結合材とを攪拌混合し、掘削孔40内に未固化の混合物5を生成する。掘削孔40が所定の深さまで達したら、掘削攪拌装置10を正回転させながら複数回、小さく上下動させて底部処理を行った後、回転および上下動を停止する。芯底蓋材30は、この段階まで保持部材28によってしっかりと保持されているので、掘削攪拌装置10を上下動させても本体筒部22から脱落することはない。ここまでの前半工程は、掘削攪拌装置10に芯底蓋材30が取り付けられていることを除けば、背景技術欄で説明した特許文献2記載の地盤改良工法(図8)における[S1]~[S2]の工程と実質的に同じである。 [S20] While excavating the excavation hole 40 by rotating the excavation stirrer 10 in the forward direction, a binder is supplied into the main body cylindrical portion 22 and injected into the excavation hole 40 from the binder injection port 33 formed in the core bottom lid member 30. A binding material is injected, and the excavated soil and the binding material are stirred and mixed to form an unsolidified mixture 5 in the excavated hole 40 . When the excavation hole 40 reaches a predetermined depth, the excavation stirrer 10 is rotated in the forward direction and moved slightly up and down a plurality of times to treat the bottom, after which the rotation and vertical movement are stopped. Since the core bottom cover member 30 is firmly held by the holding member 28 up to this stage, it does not come off from the main tube portion 22 even if the excavation stirring device 10 is moved up and down. In the first half of the process up to this point, except that the core bottom cover material 30 is attached to the excavation stirrer 10, [S1] to [S1] in the ground improvement method described in Patent Document 2 (FIG. This is substantially the same as the step [S2].

[S30] 掘削孔40の最底部近傍で駆動装置を操作して、芯体築造用内筒23を下方に突出させ、本体筒部22から芯底蓋材30を離脱させる。芯体築造用内筒23が所定の深さまで届いたら、掘削攪拌装置10を逆回転させて徐々に上昇させながら結合材の注入を再開する。すると、芯体築造用内筒23に下端に係合している芯底蓋材30は、結合材の注入圧力によって芯体築造用内筒23から離脱し、掘削孔40の最底部近傍に残置される。掘削攪拌装置10を引き上げながら結合材の注入を続けると、芯底蓋材30の上方に結合材のみからなる未固化の芯部6が徐々に形成されていく。芯部6を形成する際に芯体築造用内筒23が下方に延び出すことで、攪拌翼26の回転位置と結合材噴射口33との間に高さの差が生じるので、追加的に注入された結合材が攪拌の影響を受けにくくなって芯部6が密実になり、形状も好適に保持される。 [ S<b>30 ] The driving device is operated in the vicinity of the bottommost portion of the excavation hole 40 to project the core-constructing inner cylinder 23 downward, thereby removing the core-bottom lid member 30 from the body cylinder portion 22 . When the inner cylinder 23 for core body construction reaches a predetermined depth, the excavation stirrer 10 is rotated in the reverse direction to gradually raise it, and the injection of the binder is restarted. Then, the core bottom cover member 30 engaged with the core body construction inner cylinder 23 at its lower end is separated from the core body construction inner cylinder 23 by the injection pressure of the bonding material, and left near the bottom of the excavation hole 40. be done. If the injection of the binder is continued while pulling up the excavation stirrer 10 , the unsolidified core 6 made of only the binder is gradually formed above the core bottom cover member 30 . When the core portion 6 is formed, the core-constructing inner cylinder 23 extends downward, which causes a difference in height between the rotational position of the stirring blade 26 and the binder injection port 33. The injected binder is less likely to be affected by agitation, the core portion 6 becomes denser, and the shape is favorably retained.

[S40] 掘削攪拌装置10を引き上げた後、未固化の混合物5および未固化の芯部6を、所定の養生期間を経て固化させる。かくして、掘削孔40の最底部41まで柱状に形成された固化混合物50と、その中心部に形成された結合材のみからなる芯体60と、を具備する二重構造の円柱状改良体が築造される。この後半工程は、背景技術欄において説明した、特許文献2記載の地盤改良工法(図8)における[S5]~[S6]の工程と実質的に同じである。 [S40] After pulling up the excavation stirrer 10, the unsolidified mixture 5 and the unsolidified core 6 are solidified through a predetermined curing period. Thus, a double-structured columnar improved body is constructed, which includes the solidified mixture 50 formed in a columnar shape up to the bottom 41 of the excavation hole 40, and the core body 60 formed at the center thereof and made only of the binder. be done. The latter half of the process is substantially the same as the steps [S5] to [S6] in the ground improvement method (FIG. 8) described in Patent Document 2 described in the background art section.

このように、本願が開示する発明に係る掘削攪拌装置10は、本体筒部22内に収容した芯体築造用内筒23を下方に突出させることで、本体筒部22の底部近傍に取り付けた芯底蓋材30を任意の位置で離脱させることができる。したがって、掘削攪拌装置10にあらかじめ芯底蓋材30を取り付けた状態で掘削を開始すれば、掘削孔を所定の深さまで掘り下げながら結合材を注入して掘削土と結合材とを攪拌混合する前半工程に続き、掘削孔の最底部近傍で芯体築造用内筒23を突出させて芯底蓋材30を離脱させ、その上方に結合材を注入しながら掘削攪拌装置10を上昇させて結合材のみからなる芯部6を形成する後半工程を、途切れることなく連続的に実施することができる。掘削孔から掘削攪拌装置10を引き上げて部材の付け替えを行う手間(特許文献2記載の地盤改良工法(図8)における[S3]~[S4]の工程)を省けるので、中心部分に結合材のみからなる芯体を有する円柱状改良体を築造する地盤改良工法の施工効率が格段に向上する。特に、複数本の円柱状改良体をまとめて連続的に築造する場合は、工数の削減効果が顕著になる。 As described above, the excavation stirring device 10 according to the invention disclosed in the present application is attached near the bottom of the main body tubular portion 22 by causing the core body construction inner tube 23 housed in the main tubular portion 22 to protrude downward. The core bottom lid material 30 can be removed at any position. Therefore, if excavation is started with the core-bottom lid member 30 attached in advance to the excavation stirrer 10, the binder is injected while the excavation hole is dug down to a predetermined depth, and the excavated soil and the binder are stirred and mixed in the first half. Following the process, the inner cylinder 23 for core body construction is protruded in the vicinity of the bottommost portion of the excavation hole to remove the core bottom cover material 30, and the excavating stirrer 10 is raised while injecting the binder above it. The latter half of the process of forming the core portion 6 made of chisel can be carried out continuously without interruption. Since it is possible to omit the trouble of pulling up the excavation stirring device 10 from the excavation hole and replacing the members (steps [S3] to [S4] in the ground improvement method (Fig. 8) described in Patent Document 2), only the binder is used in the center part. The construction efficiency of the ground improvement method for constructing a cylindrical improvement body having a core made of is remarkably improved. In particular, when a plurality of cylindrical improved bodies are collectively and continuously constructed, the effect of reducing man-hours becomes remarkable.

なお、本発明の技術的範囲は、例示した実施の形態によって限定的に解釈されるべきものではなく、特許請求の範囲の記載に基づいて概念的に解釈されるべきものである。本発明の実施に際しては、例示形態と実質的に同様の作用効果が得られる範囲において、芯底蓋材およびその保持手段を構成する部材等の詳細な形状、構造、配置等は適宜、改変しても差し支えない。また、施工機械や掘削攪拌装置等の細部形状、結合材の種類や組成、掘削攪拌装置を昇降させる操作手順や結合材を注入するタイミング等についても、施工環境等に応じて適宜、改変可能である。 The technical scope of the present invention should not be limitedly interpreted by the illustrated embodiments, but should be conceptually interpreted based on the description of the claims. In carrying out the present invention, the detailed shape, structure, arrangement, etc. of the core bottom cover member and members constituting its holding means may be modified as appropriate within the range in which substantially the same effects as those of the exemplary embodiment can be obtained. I don't mind. In addition, the detailed shape of the construction machine and excavator and agitator, the type and composition of the binder, the operation procedure for raising and lowering the excavator and agitator, the timing of injecting the binder, etc., can be appropriately modified according to the construction environment. be.

10 掘削攪拌装置
21 ロッド
22 本体筒部
220 中空部
23 芯体築造用内筒
231 係合凹部
24 掘削翼
241 掘削刃
25 共回り防止翼
26 攪拌翼
28 保持部材
281把持部
282 摺接斜面
283 迎え斜面
29 箱体
291 外側壁部
292 付勢部材
30 芯底蓋材
31 底部
32 鍔状部
33 結合材噴射口
34 被保持部
35 係合凸部
4 地盤
40 掘削孔
41 最底部
5 未固化の混合物
50 固化混合物
6 未固化の芯部
60 芯体
10 Excavation stirrer 21 Rod 22 Main tube portion 220 Hollow portion 23 Core body construction inner cylinder 231 Engagement concave portion 24 Excavation blade 241 Excavation blade 25 Co-rotation prevention blade 26 Stirring blade 28 Holding member 281 Grasping portion 282 Sliding slope 283 Welcome Slope 29 Box 291 Outer wall 292 Biasing member 30 Core bottom cover member 31 Bottom 32 Flange 33 Bonding material injection port 34 Retained portion 35 Engagement projection 4 Ground 40 Excavation hole 41 Bottom 5 Unsolidified mixture 50 solidified mixture 6 unsolidified core 60 core

Claims (7)

掘削翼、攪拌翼および共回り防止翼を保持する本体筒部の内側に結合材の流路となる円筒状の中空部が設けられて、
前記中空部が前記本体筒部の底部にて下向きに開口し、
前記中空部の内側に中空円筒状をなす芯体築造用内筒が挿入されて前記本体筒部の下方に出没し得るように保持され、
前記芯体築造用内筒の下端は下向きに開口して、その開口を塞ぐ形状を備えた芯底蓋材が、前記本体筒部に設けられた保持手段を介して前記本体筒部の底部近傍に保持され、
前記本体筒部内に収容された前記芯体築造用内筒を下方に突出させると前記芯体築造用内筒の下端が前記保持手段に作用し、前記芯底蓋材が前記保持手段から離脱して前記芯体築造用内筒の下端に装着される
ことを特徴とする掘削攪拌装置。
A cylindrical hollow portion serving as a flow path for the binder is provided inside the body cylindrical portion that holds the excavating blade, the stirring blade, and the co-rotation preventing blade,
the hollow portion opens downward at the bottom of the main tubular portion;
A hollow cylinder-shaped inner cylinder for core body construction is inserted into the hollow part and held so as to be able to appear and disappear below the main body cylinder part,
The lower end of the inner tube for core body construction is opened downward, and a core bottom cover member having a shape to close the opening is placed in the vicinity of the bottom portion of the main tube portion via holding means provided on the main tube portion. held in
When the core body-building inner cylinder housed in the main body tube portion is projected downward, the lower end of the core body-building inner cylinder acts on the holding means, and the core bottom lid material is separated from the holding means. An excavating and stirring device characterized by being attached to the lower end of the inner cylinder for core body construction.
請求項1に記載された掘削攪拌装置において、
前記芯底蓋材は、逆円錐形状をなす底部と、前記底部の周縁に設けられた鍔状部とを具備して、前記底部には結合材噴射口が設けられ、
前記鍔状部の一部分が前記保持手段によって保持される
ことを特徴とする掘削攪拌装置。
The drilling agitator according to claim 1,
The core-bottom lid member has an inverted cone-shaped bottom and a brim-shaped portion provided on the periphery of the bottom, and the bottom is provided with a binder injection port,
An excavation stirrer, wherein a part of the brim portion is held by the holding means.
請求項1または2に記載された掘削攪拌装置において、
前記芯底蓋材の上面と前記芯体築造用内筒の下端とに、互いに凹凸係合して軸回りの回転力を伝達する係合手段が設けられ、
前記本体筒部の保持手段から離脱した前記芯底蓋材が前記係合手段を介して前記芯体築造用内筒の下端に装着される
ことを特徴とする掘削攪拌装置。
In the drilling agitator according to claim 1 or 2,
Engagement means are provided on the upper surface of the core bottom lid material and the lower end of the core body construction inner cylinder to engage with each other in an uneven manner to transmit rotational force around the axis,
The excavation stirrer according to claim 1, wherein the core bottom lid member separated from the holding means of the main body tube portion is attached to the lower end of the core body construction inner cylinder via the engaging means.
請求項3に記載された掘削攪拌装置において、
前記係合手段は、前記芯底蓋材の周縁から上向きに突設された係合凸部と前記芯体築造用内筒の下端に形成された係合凹部とが前記芯体築造用内筒の軸心方向に係合し得るように構成され、
前記芯体築造用内筒が前記本体筒部内に収容された状態で、前記係合凸部と前記係合凹部とが周方向の位置を合致させて浅く係合するように、前記芯底蓋材が前記保持手段によって保持される
ことを特徴とする掘削攪拌装置。
In the drilling agitator according to claim 3,
The engaging means includes an engaging convex portion projecting upward from the peripheral edge of the core bottom cover member and an engaging concave portion formed at the lower end of the core body constructing inner cylinder. configured to be engaged in the axial direction of
In a state in which the inner cylinder for core body construction is housed in the main body cylinder part, the core bottom lid is arranged so that the engaging convex part and the engaging concave part are aligned with each other in the circumferential direction and are shallowly engaged with each other. An excavation stirrer, wherein a material is held by said holding means.
請求項1~4のいずれか一項に記載された掘削攪拌装置において、
前記保持手段は、前記本体筒部の内周面から前記本体筒部の径内方向に突出する向きに付勢されて出没する保持部材を具備し、
前記保持部材の突出方向先端側には前記芯底蓋材の周縁に係脱し得る把持部が形成され、
前記保持部材の上面には突出方向先端側に向かって下り傾斜となる摺接斜面が形成され、
前記本体筒部内に収容された前記芯体築造用内筒を下方に突出させると、前記芯体築造用内筒の下端が前記摺接斜面に当接して前記保持部材を前記本体筒部の径外方向に後退させることにより、前記芯底蓋材が前記把持部から離脱する
ことを特徴とする掘削攪拌装置。
In the excavation stirrer according to any one of claims 1 to 4,
The holding means includes a holding member that appears and disappears when biased in a direction of protruding radially inward of the main tubular portion from an inner peripheral surface of the main tubular portion,
A gripping portion that can be engaged and disengaged from the peripheral edge of the core bottom cover member is formed on the tip end side of the holding member in the projecting direction,
The upper surface of the holding member is formed with a slidable contact slope that slopes downward toward the leading end in the projecting direction,
When the core-body-building inner cylinder housed in the main-body tubular portion is projected downward, the lower end of the core-body-building inner cylinder comes into contact with the slidable inclined surface, causing the holding member to move toward the diameter of the main-body tubular portion. The excavation agitator, wherein the core bottom cover member is separated from the gripping portion by retracting outward.
請求項5に記載された掘削攪拌装置において、
前記保持部材の下面には突出方向先端側に向かって上り傾斜となる迎え斜面が形成されている
ことを特徴とする掘削攪拌装置。
In the drilling agitator according to claim 5,
An excavation stirrer, wherein a facing slope is formed on the lower surface of the holding member so as to be inclined upward toward the leading end of the projecting direction.
請求項5または6に記載された掘削攪拌装置において、
前記保持部材は、前記中空部を囲む前記本体筒部の周壁を開口して組み付けられた箱体内に収容され、
前記箱体の外側壁部が前記本体筒部の外周面と面一に揃えられて、
前記箱体の外側壁部と前記保持部材との間に形成された水密室内に付勢部材が介装されている
ことを特徴とする掘削攪拌装置。
In the drilling agitator according to claim 5 or 6,
The holding member is housed in a box assembled by opening a peripheral wall of the main body cylindrical portion surrounding the hollow portion,
The outer wall portion of the box body is flush with the outer peripheral surface of the main body cylindrical portion,
An excavation stirrer, wherein an urging member is interposed in a watertight chamber formed between an outer wall portion of the box and the holding member.
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