JPS6344235B2 - - Google Patents
Info
- Publication number
- JPS6344235B2 JPS6344235B2 JP58203443A JP20344383A JPS6344235B2 JP S6344235 B2 JPS6344235 B2 JP S6344235B2 JP 58203443 A JP58203443 A JP 58203443A JP 20344383 A JP20344383 A JP 20344383A JP S6344235 B2 JPS6344235 B2 JP S6344235B2
- Authority
- JP
- Japan
- Prior art keywords
- thermosetting resin
- manufacturing
- resin
- laminated
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Laminated Bodies (AREA)
- Moulding By Coating Moulds (AREA)
Description
【発明の詳細な説明】
この発明は、製造工程の簡素化を目的とする太
鼓用胴の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a drum body for the purpose of simplifying the manufacturing process.
太鼓用胴は、古来、木製の胴が使用されてきた
が、近時、樹脂積層品も用いられるようになつて
きた。これは紙、織布、ガラス繊維などを主材と
し熱硬化性樹脂を結合剤としたプリプレグ(樹脂
含浸)された樹脂基材を、必要太鼓胴の内径に相
当する外径のマンドレルに巻付けて加熱加圧して
積層した後、樹脂を硬化させて得られる円筒状の
ものであるが、このときの素材は表面が平滑でな
く、色調、光沢などに欠陥があるため、表面に塗
装を行なつて美感を高める方法が採用されてき
た。しかし、このような積層円筒の表面に塗装す
る方法は、かなりの手間と時間とを必要とし、改
善の余地が多分にあつた。 Traditionally, drum bodies have been made of wood, but recently resin laminates have also come into use. This involves wrapping a prepreg (resin-impregnated) resin base material, mainly made of paper, woven fabric, glass fiber, etc. and using thermosetting resin as a binder, around a mandrel with an outer diameter corresponding to the inner diameter of the required drum body. It is a cylindrical product obtained by laminating the resin under heat and pressure, and then curing the resin. However, the surface of the material at this time is not smooth and has defects in color tone, gloss, etc., so it is difficult to paint the surface. Methods have been adopted to enhance the sense of beauty. However, such a method of painting the surface of a laminated cylinder requires considerable effort and time, and there is much room for improvement.
この発明は、このような現状に着目してなされ
たものであり、熱硬化性樹脂積層管を製造する工
程のうち、熱硬化性樹脂プリプレグ基材を巻取り
積層する過程で、最外層に金属製薄板を重ねて加
熱加圧硬化させることを特徴とする太鼓用胴の製
造方法を提供するものである。以下にその詳細を
述べる。 This invention was made with attention to the current situation, and in the process of manufacturing thermosetting resin laminated tubes, metal is added to the outermost layer in the process of winding and laminating thermosetting resin prepreg base materials. The present invention provides a method for manufacturing a drum body characterized by stacking thin plates and curing them under heat and pressure. The details are described below.
この発明における熱硬化性樹脂積層管を構成す
る基材は、たとえば、クラフト紙、リンター紙ま
たはこれらの混抄紙等の紙質のもの、その他有機
質もしくは無機質繊維の編織布もしくは不織布、
または木材単板等のいずれであつてもよく、ま
た、結合剤としての熱硬化性樹脂はフエノール樹
脂、エポキシ樹脂、ポリエステル樹脂、メラミン
樹脂等通常広く用いられている樹脂のいずれであ
つても何等支障はない。 The base material constituting the thermosetting resin laminate tube in the present invention is, for example, a paper material such as kraft paper, linter paper, or a mixed paper thereof, a woven or nonwoven fabric made of organic or inorganic fibers,
The thermosetting resin used as the binder may be any of commonly used resins such as phenol resin, epoxy resin, polyester resin, and melamine resin. There is no problem.
このような素材から積層管を製造する方法は、
従来法をそのまま利用すればよく、たとえば、図
に示すような加熱加圧ローラ1に、所要寸法のマ
ンドレル2を接触させ、両者間に熱硬化性樹脂プ
リプレグ基材3を挿入し、マンドレル2の外周に
巻取り、積層円筒4を形成するのである。したが
つて、この発明においては、図に示すような方法
を例にとるならば、熱硬化性樹脂プリプレグ基材
3の最終端辺に継続させて金属製薄板5を挿入
し、積層円筒4の外周面に巻付け(通常一重)
て、積層円筒4の加熱加圧硬化と金属製薄板5の
固着とを同時に進行させながら積層管全体の硬化
を完成させる。ここで、金属製薄板5は材質が実
質的な純金属であつても、合金であつても、さら
には、これらに各種表面処理(たとえば、化学的
なエツチング、酸化等、電気化学的なめつき、酸
化、研磨等、もしくは、物理的な真空蒸着、イオ
ンプレーテイング、しぼつけ等)を適宜施したも
のであつてもよい。また、金属製薄板5の厚さは
積層円筒4の外周面にある程度容易に巻取れるも
のであればよく、通常0.1mm前後またはそれ以下
が望ましい。 The method of manufacturing laminated pipes from such materials is as follows:
The conventional method can be used as is. For example, a mandrel 2 of the required size is brought into contact with a heating pressure roller 1 as shown in the figure, a thermosetting resin prepreg base material 3 is inserted between the two, and the mandrel 2 is heated and pressed. It is wound around the outer periphery to form a laminated cylinder 4. Therefore, in the present invention, if we take the method shown in the figure as an example, a thin metal plate 5 is continuously inserted at the final edge of the thermosetting resin prepreg base material 3, and the laminated cylinder 4 is Wrap around the outer surface (usually single layer)
Then, the entire laminated tube is completely cured while the laminated cylinder 4 is cured by heating and pressure and the thin metal plate 5 is fixed. Here, the thin metal plate 5 may be made of substantially pure metal or an alloy, and may be subjected to various surface treatments (for example, chemical etching, oxidation, electrochemical plating, etc.). , oxidation, polishing, etc., or physical vacuum deposition, ion plating, graining, etc.). Further, the thickness of the metal thin plate 5 may be such that it can be wound around the outer circumferential surface of the laminated cylinder 4 with some degree of ease, and it is usually desirable to have a thickness of around 0.1 mm or less.
このようにして積層円筒4を金属製薄板5で覆
つて一体成形および熱硬化を終わつた熱硬化性樹
脂積層管はマンドレル2を抜取り、所要の長さに
適宜寸法を調整すれば、所望の太鼓胴が得られ
る。なお、金属製薄板5の表面への処理や加工
は、前記したように積層円筒4に巻付ける以前の
薄板に予め行なつておいてもよいが、積層円筒4
に巻付け加熱加圧成形した後、または寸法の最終
調整後に行なつてもよいことは勿論であつて、こ
の発明の方法によれば寸法や色彩等のきわめて変
化に富んだ金属被覆太鼓胴が容易に得られるの
で、この発明の意義は大きいと言うことができ
る。 The thermosetting resin laminated tube, which has been integrally molded and thermoset by covering the laminated cylinder 4 with the metal thin plate 5 in this way, can be made into a desired drum by removing the mandrel 2 and adjusting the dimensions to the required length. A torso is obtained. The surface of the metal thin plate 5 may be treated or processed in advance before it is wrapped around the laminated cylinder 4 as described above.
It goes without saying that this process may be carried out after wrapping and heating and press-forming, or after final adjustment of dimensions, but the method of the present invention allows metal-coated drum bodies with a wide variety of dimensions, colors, etc. to be formed. Since it can be easily obtained, it can be said that the significance of this invention is great.
図はこの発明の方法を実施するための装置の一
例を模式化して示す斜視図である。
1……加熱加圧ローラ、2……マンドレル、3
……熱硬化性樹脂プリプレグ基材、4……積層円
筒、5……金属製薄板。
The figure is a perspective view schematically showing an example of an apparatus for carrying out the method of the present invention. 1... Heated pressure roller, 2... Mandrel, 3
... Thermosetting resin prepreg base material, 4 ... Laminated cylinder, 5 ... Metal thin plate.
Claims (1)
熱硬化性樹脂プリプレグ基材を巻取り積層する過
程で、最外層に金属製薄板を重ねて加熱加圧硬化
させることを特徴とする太鼓用胴の製造方法。1 Among the processes of manufacturing thermosetting resin laminated pipes,
A method for manufacturing a drum body, characterized in that in the process of winding and laminating thermosetting resin prepreg base materials, a thin metal plate is stacked on the outermost layer and cured under heat and pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58203443A JPS6095496A (en) | 1983-10-28 | 1983-10-28 | Manufacture of body for drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58203443A JPS6095496A (en) | 1983-10-28 | 1983-10-28 | Manufacture of body for drum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6095496A JPS6095496A (en) | 1985-05-28 |
| JPS6344235B2 true JPS6344235B2 (en) | 1988-09-02 |
Family
ID=16474190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58203443A Granted JPS6095496A (en) | 1983-10-28 | 1983-10-28 | Manufacture of body for drum |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6095496A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006343356A (en) * | 2004-03-30 | 2006-12-21 | Woodware Technology Kk | Guitar wooden torso, guitar having this wooden torso, and method for manufacturing guitar wooden torso |
-
1983
- 1983-10-28 JP JP58203443A patent/JPS6095496A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6095496A (en) | 1985-05-28 |
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