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JPH0573498B2 - - Google Patents
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JPH0573498B2 - - Google Patents

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Publication number
JPH0573498B2
JPH0573498B2 JP18474687A JP18474687A JPH0573498B2 JP H0573498 B2 JPH0573498 B2 JP H0573498B2 JP 18474687 A JP18474687 A JP 18474687A JP 18474687 A JP18474687 A JP 18474687A JP H0573498 B2 JPH0573498 B2 JP H0573498B2
Authority
JP
Japan
Prior art keywords
curing
acid
alcohol
curing agent
agent composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP18474687A
Other languages
Japanese (ja)
Other versions
JPS6431544A (en
Inventor
Mitsuru Sakai
Kazuhiko Kiuchi
Masuo Sawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Quaker Co Ltd
Original Assignee
Kao Quaker Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Quaker Co Ltd filed Critical Kao Quaker Co Ltd
Priority to JP18474687A priority Critical patent/JPS6431544A/en
Publication of JPS6431544A publication Critical patent/JPS6431544A/en
Publication of JPH0573498B2 publication Critical patent/JPH0573498B2/ja
Granted legal-status Critical Current

Links

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  • Mold Materials And Core Materials (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は加熱硬化製造法に於いて鋳型を製造す
る際に用いられる低温時のスルホン酸塩の結晶析
出の防止された鋳型用硬化剤組成物に関するもの
である。 〔従来の技術及びその問題点〕 従来、加熱硬化鋳型の製造法としては、耐火性
粒状骨材にフエノールノボラツク樹脂を被覆し、
ヘキサメチレンテトラミンを触媒として約300℃
近辺で加熱硬化せしめる、所謂シエルモールド法
がある。この加熱硬化法は設備的に簡便であり、
作業的に使用しやすい等の利点により現在加熱硬
化鋳型製造法としては最も多く使用されている。
しかしながら、硬化時間が長く、硬化温度が高い
ため、金型の歪、鋳型の歪が多く、鋳型のバリ取
り作業が欠かせず、また寸法精度も不充分であつ
た。更に硬化温度が高い事による作業環境の劣悪
さ及びフエノール樹脂、ヘキサメチレンテトラミ
ンの熱分解臭気による作業環境の汚染も著しく、
これらの大幅な改善が望まれていた。 また、250℃近辺で、耐火性粒状骨材にフエノ
ールレゾール樹脂やフラン分の少ないフエノール
又は尿素/ホルマリン変性フラン樹脂等の酸硬化
性樹脂と、塩化アンモニウム、シユウ酸等の硬化
触媒を混じた混合物を加熱硬化する、所謂ホツト
ボツクス法がある。これは硬化時間もシエルモー
ド法よりは短く、温度による歪、寸法精度や熱的
作業環境の面でも改善されるが、更に硬化時間の
短縮、鋳型の物性向上、作業環境の改善が望まれ
ている。 また最近、耐火性粒状骨材に、酸硬化性樹脂及
び弱塩基と低級脂肪族スルホン酸または芳香族ス
ルホン酸の少なくとも1種の塩を添加し、約150
〜200℃で加熱硬化せしめる、所謂ウオームボツ
クス法がある。これは従来工法の欠点を大幅に改
善することができ現在注目されている。スルホン
酸塩としては、一般的にトルエンスルホン酸塩及
びキシレンスルホン酸塩が主に用いられており、
水溶液あるいは水−アルコール溶液に使用するケ
ースがほとんどである。しかし、低温時、特に冬
場等はスルホン酸塩の結晶が析出し、ポンプがつ
まるなど作業性に問題があつた。 〔問題点を解決するための手段〕 本発明者らは上記の問題点を解決すべく鋭意研
究の結果、特定の溶媒を硬化剤に添加することに
より、低温時の結晶析出を防止できることを見い
出し、本発明に到達した。 即ち、本発明は、耐火性粒状骨材と酸硬化性樹
脂との混合物を硬化させるための硬化剤組成物で
あつて、有機スルホン酸の銅、鉄、アルミニウム
又は亜鉛塩をメタノール、エタノール、イソプロ
ピルアルコールの少なくとも一種と水とのアルコ
ール−水系溶媒に溶解した溶液に、更に多価アル
コール、アルコキシエタノール、エーテルエステ
ル、酢酸エステルよりなる群から選ばれた少なく
とも一種の化合物を添加してなることを特徴とす
る加熱硬化鋳型用硬化剤組成物を提供するもので
ある。 本発明において用いられる有機スルホン酸とし
ては、メタンスルホン酸等の低級アルキルスルホ
ン酸、ベンゼンスルホン酸、フエノールスルホン
酸、トルエンスルホン酸、キシレンスルホン酸等
の芳香族スルホン酸が挙げられる。 本発明において用いられる多価アルコールとし
てはエチレングリコール、ジエチレングリコー
ル、ポリエチレングリコール等、アルコキシエタ
ノールとしてはメトキシエタノール等、エーテル
エステルとしてはセロソルブアセテート等、酢酸
エステルとしては酢酸エチル等が挙げられる。 本発明の硬化剤組成物中の各成分の配合割合
は、有機スルホン酸塩(A)10〜60重量%、アルコー
ル−水系溶媒(B)20〜85重量%、多価アルコール、
アルコキシエタノール、エーテルエステル、酢酸
エステルよりなる群から選ばれた少なくとも一種
の化合物(C)5〜20重量%が好ましく、更に好まし
くは(A)15〜50重量%、(B)35〜80重量%、(C)5〜15
重量%である。 本発明の硬化剤組成物は上記必須成分の他に澱
粉、コーンスターチ、グルコール、デキストリン
等の糖類およびその誘導体等を含有してもよく、
特に制限するものではない。 本発明における耐火性粒状骨材としては石英質
を主成分とする硅砂の他、ジルコン砂、クロマイ
ト砂、オリビン砂等が使用されるが、特に限定さ
れるものではない。 本発明における酸硬化性樹脂としては、フルフ
リルアルコール、フルフリルアルコール/ホルマ
リン、尿素/ホルマリン、フエノール類/ホルマ
リン、メラミン/ホルマリンの少なくとも一種の
共縮合または縮合物乃至はフルフリルアルコール
との混合物が主成分であるものが使用される。こ
の酸硬化性樹脂にロジン、リグニン等の天然の樹
脂、アクリル樹脂、酢酸ビニル樹脂、石油樹脂、
エポキシ樹脂、ブチラール樹脂、ウレタン樹脂、
ポリエステ等の合成樹脂やシランカツプリング
剤、界面活性剤、溶剤等を含有していてもよく、
本発明を制限するものではない。 〔実施例〕 以下、実施例をもつて本発明の詳細を説明する
が、本発明はこれら実施例のみに限定されるもの
ではない。 実施例1〜7、比較例1〜2 表−1に示す本発明に係わる溶剤、有機スルホ
ン酸塩を含有するアルコール−水(4:1重量
比)混合溶液をからなる硬化剤を調製し、その低
温時のスルホン酸塩の結晶の析出を観察した。
尚、放置温度は−10℃である。 結果を表−1に示す。 【表】
[Detailed Description of the Invention] [Field of Industrial Application] The present invention provides a curing agent composition for molds that is used when manufacturing molds in a heat-curing manufacturing method and that prevents crystal precipitation of sulfonate salts at low temperatures. It is about things. [Prior art and its problems] Conventionally, the method of manufacturing heat-curing molds involves coating fire-resistant granular aggregate with phenol novolak resin.
Approximately 300℃ using hexamethylenetetramine as a catalyst
There is a so-called shell molding method that heats and hardens the material nearby. This heat curing method is simple in terms of equipment;
Currently, it is the most commonly used method for manufacturing heat-cured molds due to its ease of use.
However, since the curing time is long and the curing temperature is high, there is a lot of distortion in the mold and the mold, necessitating deburring of the mold, and the dimensional accuracy is insufficient. Furthermore, the working environment is poor due to the high curing temperature, and the working environment is significantly contaminated by the odor of thermal decomposition of phenol resin and hexamethylenetetramine.
Significant improvements in these areas have been desired. In addition, at around 250℃, a mixture of fire-resistant granular aggregate mixed with acid-curing resins such as phenol resol resin or phenol or urea/formalin-modified furan resin with a low furan content, and a curing catalyst such as ammonium chloride or oxalic acid. There is a so-called hot-boxing method in which the material is heated and cured. This method also has a shorter curing time than the shell mode method, and improves distortion due to temperature, dimensional accuracy, and thermal working environment, but it is desired to further shorten the curing time, improve the physical properties of the mold, and improve the working environment. There is. Recently, an acid-curing resin and at least one salt of a weak base and a lower aliphatic sulfonic acid or an aromatic sulfonic acid have been added to fire-resistant granular aggregate.
There is a so-called warm box method that heats and cures at ~200°C. This method is currently attracting attention as it can significantly improve the drawbacks of conventional methods. Generally, toluene sulfonate and xylene sulfonate are mainly used as sulfonate.
In most cases, it is used in aqueous solutions or water-alcohol solutions. However, at low temperatures, especially in winter, sulfonate crystals precipitate, causing problems in workability, such as clogging of the pump. [Means for Solving the Problems] As a result of intensive research to solve the above problems, the present inventors discovered that crystal precipitation at low temperatures can be prevented by adding a specific solvent to the curing agent. , arrived at the present invention. That is, the present invention provides a curing agent composition for curing a mixture of a fire-resistant granular aggregate and an acid-curable resin, wherein a copper, iron, aluminum, or zinc salt of an organic sulfonic acid is mixed with methanol, ethanol, or isopropyl. It is characterized by adding at least one compound selected from the group consisting of polyhydric alcohols, alkoxyethanols, ether esters, and acetic esters to a solution of at least one alcohol and water dissolved in an alcohol-water solvent. The present invention provides a curing agent composition for heat-curing molds. Examples of the organic sulfonic acids used in the present invention include lower alkyl sulfonic acids such as methanesulfonic acid, and aromatic sulfonic acids such as benzenesulfonic acid, phenolsulfonic acid, toluenesulfonic acid, and xylene sulfonic acid. Examples of the polyhydric alcohol used in the present invention include ethylene glycol, diethylene glycol, and polyethylene glycol; examples of the alkoxyethanol include methoxyethanol; examples of the ether ester include cellosolve acetate; and examples of the acetate ester include ethyl acetate. The blending ratio of each component in the curing agent composition of the present invention is: organic sulfonate (A) 10 to 60% by weight, alcohol-aqueous solvent (B) 20 to 85% by weight, polyhydric alcohol,
At least one compound selected from the group consisting of alkoxyethanol, ether ester, and acetate ester (C) is preferably 5 to 20% by weight, more preferably (A) 15 to 50% by weight, and (B) 35 to 80% by weight. ,(C)5~15
Weight%. The curing agent composition of the present invention may contain starch, corn starch, glycol, saccharides such as dextrin, derivatives thereof, etc. in addition to the above-mentioned essential components.
There is no particular restriction. The refractory granular aggregate used in the present invention includes silica sand containing quartz as a main component, zircon sand, chromite sand, olivine sand, etc., but is not particularly limited. The acid-curable resin in the present invention includes at least one co-condensation or condensate of furfuryl alcohol, furfuryl alcohol/formalin, urea/formalin, phenols/formalin, and melamine/formalin, or a mixture with furfuryl alcohol. The main ingredient is used. This acid-curable resin includes natural resins such as rosin and lignin, acrylic resin, vinyl acetate resin, petroleum resin,
Epoxy resin, butyral resin, urethane resin,
It may contain synthetic resins such as polyester, silane coupling agents, surfactants, solvents, etc.
This is not intended to limit the invention. [Examples] Hereinafter, the present invention will be explained in detail with reference to Examples, but the present invention is not limited to these Examples. Examples 1 to 7, Comparative Examples 1 to 2 A curing agent consisting of a mixed solution of alcohol and water (4:1 weight ratio) containing a solvent and an organic sulfonate according to the present invention shown in Table 1 was prepared, The precipitation of sulfonate crystals at low temperatures was observed.
Incidentally, the storage temperature was -10°C. The results are shown in Table-1. 【table】

Claims (1)

【特許請求の範囲】[Claims] 1 耐火性粒状骨材と酸硬化性樹脂との混合物を
硬化させるための硬化剤組成物であつて、有機ス
ルホン酸の銅、鉄、アルミニウム又は亜鉛塩をメ
タノール、エタノール、イソプロピルアルコール
の少なくとも一種と水とのアルコール−水系溶媒
に溶解した溶液に、更に多価アルコール、アルコ
キシエタノール、エーテルエステル、酢酸エステ
ルよりなる群から選ばれた少なくとも一種の化合
物を添加してなることを特徴とする加熱硬化鋳型
用硬化剤組成物。
1 A curing agent composition for curing a mixture of fire-resistant granular aggregate and acid-curable resin, which comprises copper, iron, aluminum or zinc salts of organic sulfonic acids and at least one of methanol, ethanol and isopropyl alcohol. A heat-curing mold formed by further adding at least one compound selected from the group consisting of polyhydric alcohols, alkoxyethanols, ether esters, and acetic esters to a solution dissolved in an alcohol-aqueous solvent with water. curing agent composition.
JP18474687A 1987-07-24 1987-07-24 Setting agent composition for mold Granted JPS6431544A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18474687A JPS6431544A (en) 1987-07-24 1987-07-24 Setting agent composition for mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18474687A JPS6431544A (en) 1987-07-24 1987-07-24 Setting agent composition for mold

Publications (2)

Publication Number Publication Date
JPS6431544A JPS6431544A (en) 1989-02-01
JPH0573498B2 true JPH0573498B2 (en) 1993-10-14

Family

ID=16158618

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18474687A Granted JPS6431544A (en) 1987-07-24 1987-07-24 Setting agent composition for mold

Country Status (1)

Country Link
JP (1) JPS6431544A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3615771B2 (en) 1998-06-22 2005-02-02 三菱電機株式会社 Disk unit

Also Published As

Publication number Publication date
JPS6431544A (en) 1989-02-01

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