JPH058064B2 - - Google Patents
Info
- Publication number
- JPH058064B2 JPH058064B2 JP60110924A JP11092485A JPH058064B2 JP H058064 B2 JPH058064 B2 JP H058064B2 JP 60110924 A JP60110924 A JP 60110924A JP 11092485 A JP11092485 A JP 11092485A JP H058064 B2 JPH058064 B2 JP H058064B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- section
- preheating
- varnish
- processed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005470 impregnation Methods 0.000 claims description 22
- 239000002966 varnish Substances 0.000 claims description 22
- 230000001360 synchronised effect Effects 0.000 claims 1
- 230000006698 induction Effects 0.000 description 5
- 238000009529 body temperature measurement Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910001006 Constantan Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910001179 chromel Inorganic materials 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
- Manufacture Of Motors, Generators (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明は、電気機器コイル等にワニスを滴下す
る滴下含浸処理装置に関する。
〔発明の技術的背景とその問題点〕
従来、電気機器コイル等のワニス含浸処理を短
時間で行い、生産性の向上及びコストの低減を達
成するために滴下含浸処理装置が使用されてい
る。その理由は、滴下含浸処理装置によるワニス
含浸処理では、ワニスを付着されてはいけない被
処理体のシヤフトや整流子部を避けて正確かつ高
品質のワニス含浸処理が可能だからである。
而して、ワニス含浸処理に際しては予め被処理
体の予熱を行つている。被処理体の予熱は、昇温
時間を短縮させるために一部では誘導加熱システ
ムが採用されているが、大半は熱風炉により行わ
れている。被処理体の予熱温度が低すぎると後の
行程で行う硬化の際に未硬化が起きる。逆に予熱
温度が高すぎると被処理体の巻線部で滴下途中に
ワニスがゲル化し、含浸不良が発生する。著しい
場合にはワニスが発泡して不良品となる。このた
め予熱後の被処理体の表面温度を正確に測定する
必要がある。
しかしながら、従来の含浸処理装置では大半が
熱風炉による予熱方式を採用しているため、予熱
後の被処理体の表面温度の測定は、炉温管理の一
環として行う炉温測定にて得た炉内温度により行
つている。これは被処理体の温度が炉内温度以上
にならないことを根拠に慣習的に行われているも
のである。また、予熱方式が誘導加熱システムの
場合にも同様に炉内温度により間接的に被処理体
の表面温度測定を行つていた。これらの結果、予
熱後の被処理体の温度を正確、かつ、短時間に行
うことができず、歩留りを著しく低下する問題が
あつた。
〔発明の目的〕
本発明は、個々の被処理体の温度を正確、かつ
短時間に測定してワニス含浸処理の歩留りの向上
を達成した滴下含浸処理装置を提供することをそ
の目的とするものである。
〔発明の概要〕
本発明は、個々の被処理体に接触して表面温度
を測定する接触式温成センサを備えた温度測定部
を設けたことにより、個々の被処理体の温度を正
確、かつ、短時間に測定してワニス含浸処理を高
歩留りで行うことができる滴下含浸処理装置であ
る。
〔発明の実施例〕
以下、本発明の実施例について図面を参照して
説明する。第1図は、本発明の一実施例の概略構
成を示す説明図である。この滴下含浸処理装置1
0は、予熱部1とこれに順次連接した温度測定部
2、ワニス含浸部3を有している。被処理体4で
あるローターコイル等は、図示しない搬送手段に
より予熱部1から温度測定部2、ワニス含浸部3
に順次間欠的に供給されるようになつている。予
熱部1には高周波コイル等で形成された誘導予熱
システム(図示せず)が設けられている。温度測
定部2には、エアシリンダー5等からなる出入機
構6に接続された接触式温度センサ7が設けられ
ている。接触式温度センサ7は、出入機構6の駆
動により被処理体4の表面に接触、非接触するよ
うに出入動作をするようになつている。而して、
被処理体4の表面に接触した状態で温度測定を行
うようになつている。出入機構6の駆動は、搬送
手段と同期して行われるようになつている。接触
式温度センサ7は、例えばアルミル−クロメル
(C.A.)センサ、クロメル−コンスタンタン
(CRC)センサ、鉄−コンスタンタン(I.C)セン
サで構成されている。また、ワニス含浸部3で
は、被処理体4が自転しながら供給され、図示し
ない滴下含浸器によりワニスの含浸処理を行うよ
うになつている。
このように構成された滴下含浸処理装置10に
よれば、予熱部1で誘導加熱シシテムにより極め
て短時間に被処理体4の予熱が行われる。次い
で、予熱された被処理体4は、自転しない状態で
搬送手段により温度測定部2に供給される。次い
で、出入機構6が駆動し第2図に示す如く、エア
シリンダー5により押し出された接触式温度セン
サ7が被処理体4の表面に接触して表面温度を測
定する。この測定温度が許容値にあるときは、被
処理体4をワニス含浸部3に搬出する。測定温度
が許容値外にあるときは、予熱部1の予熱条件を
修正する。ワニス含浸部3に供給された被処理体
4は、シヤフトや整流子部を避けて所定領域にワ
ニス含浸が施される。
このようにこの滴下含浸処理装置10は、温度
測定部2で個々の被処理体4の表面温度を接触式
温度センサ7で正確に測定してからワニス含浸を
行うので、高品質のワニス含浸処理を行うことが
できる。また、被処理体4の表面温度の測定は、
接触式で行うので極めて正確かつ、短時間で行う
ことができる。また、被処理体4の搬送、予熱、
表面温度測定が連動して自動的に行われると共
に、予熱に誘導加熱システムを採用しているの
で、作業時間を短縮して生産性を著しく向上させ
ることができる。これらの結果、歩留りの向上を
達成できる。
〔発明の効果〕
以上説明した如く、本発明に係る滴下含浸処理
装置によれば、個々の被処理体の温度を正確、か
つ、短時間に測定してワニス含浸処理の歩留りを
向上させることができるものである。 DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a drip impregnation treatment apparatus for dripping varnish onto electrical equipment coils and the like. [Technical Background of the Invention and Problems Therewith] Drop impregnation treatment apparatuses have conventionally been used to impregnate electrical equipment coils and the like with varnish in a short time, thereby improving productivity and reducing costs. The reason for this is that the varnish impregnation treatment using the drip impregnation treatment apparatus allows accurate and high-quality varnish impregnation treatment by avoiding the shaft and commutator portion of the object to be treated, which should not be varnished. Therefore, the object to be treated is preheated before the varnish impregnation treatment. In order to shorten the temperature rise time, some induction heating systems are used to preheat the object to be processed, but in most cases, a hot air oven is used to preheat the object. If the preheating temperature of the object to be processed is too low, non-curing will occur during curing performed in a later step. On the other hand, if the preheating temperature is too high, the varnish will gel during the dropping at the winding portion of the object to be treated, resulting in poor impregnation. In severe cases, the varnish will foam and become a defective product. Therefore, it is necessary to accurately measure the surface temperature of the object to be processed after preheating. However, most conventional impregnation treatment equipment uses a hot air oven for preheating, so the surface temperature of the object to be treated after preheating is measured using the furnace temperature measured as part of furnace temperature control. It is determined by the internal temperature. This is conventionally done on the basis that the temperature of the object to be processed does not rise above the temperature inside the furnace. Furthermore, even when the preheating method is an induction heating system, the surface temperature of the object to be processed is indirectly measured based on the temperature inside the furnace. As a result, the temperature of the object to be processed after preheating cannot be adjusted accurately and in a short period of time, resulting in a problem of significantly lowering the yield. [Object of the Invention] An object of the present invention is to provide a drip impregnation treatment apparatus that can measure the temperature of each object to be treated accurately and in a short time to improve the yield of varnish impregnation treatment. It is. [Summary of the Invention] The present invention provides a temperature measurement section equipped with a contact temperature sensor that measures the surface temperature by contacting each object to be processed, thereby accurately and accurately measuring the temperature of each object to be processed. Moreover, it is a drip impregnation treatment apparatus that can perform measurement in a short time and perform varnish impregnation treatment with a high yield. [Embodiments of the Invention] Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory diagram showing a schematic configuration of an embodiment of the present invention. This dripping impregnation treatment device 1
0 has a preheating section 1, a temperature measuring section 2, and a varnish impregnating section 3, which are successively connected to the preheating section 1. The rotor coil, etc., which is the object to be processed 4, is transported from the preheating section 1 to the temperature measurement section 2, and the varnish impregnated section 3 by a conveying means (not shown).
It is designed to be supplied sequentially and intermittently. The preheating section 1 is provided with an induction preheating system (not shown) formed of a high frequency coil or the like. The temperature measuring section 2 is provided with a contact temperature sensor 7 connected to an in/out mechanism 6 including an air cylinder 5 and the like. The contact type temperature sensor 7 is configured to move in and out of the surface of the object to be processed 4 in and out of contact with the surface of the object to be processed 4 by driving the in/out mechanism 6 . Then,
The temperature is measured while in contact with the surface of the object 4 to be processed. The loading/unloading mechanism 6 is driven in synchronization with the conveyance means. The contact temperature sensor 7 includes, for example, an aluminum-chromel (CA) sensor, a chromel-constantan (CRC) sensor, and an iron-constantan (IC) sensor. Further, in the varnish impregnating section 3, the object to be treated 4 is supplied while rotating, and is impregnated with varnish by a drip impregnator (not shown). According to the drip impregnation treatment apparatus 10 configured as described above, the object to be treated 4 is preheated in an extremely short time by the induction heating system in the preheating section 1. Next, the preheated object 4 to be processed is supplied to the temperature measuring section 2 by the conveying means without rotating. Next, the in/out mechanism 6 is driven, and as shown in FIG. 2, the contact temperature sensor 7 pushed out by the air cylinder 5 comes into contact with the surface of the object to be processed 4 to measure the surface temperature. When this measured temperature is within the permissible value, the object to be treated 4 is carried out to the varnish impregnating section 3. When the measured temperature is outside the allowable value, the preheating conditions of the preheating section 1 are corrected. The object to be processed 4 supplied to the varnish impregnating section 3 is impregnated with varnish in a predetermined region while avoiding the shaft and commutator section. In this manner, the drip impregnation treatment apparatus 10 performs varnish impregnation after accurately measuring the surface temperature of each object 4 with the contact temperature sensor 7 in the temperature measurement unit 2, so that high-quality varnish impregnation treatment can be achieved. It can be performed. In addition, the measurement of the surface temperature of the object to be processed 4 is as follows:
Because it is a contact method, it is extremely accurate and can be done in a short time. In addition, transportation of the object 4 to be processed, preheating,
Surface temperature measurement is performed automatically and an induction heating system is used for preheating, reducing work time and significantly improving productivity. As a result, an improvement in yield can be achieved. [Effects of the Invention] As explained above, according to the drip impregnation treatment apparatus according to the present invention, it is possible to improve the yield of varnish impregnation treatment by measuring the temperature of each object to be treated accurately and in a short time. It is possible.
第1図は、本発明の一実施例の概略構成を示す
説明図、第2図は、同実施例の作用を示す説明図
である。
1……予熱部、2……温度測定部、3……ワニ
ス含浸部、4……被処理体、5……エアシリンダ
ー、6……出入機構、7……接触式温度センサ、
10……滴下含浸処理装置。
FIG. 1 is an explanatory diagram showing a schematic configuration of an embodiment of the present invention, and FIG. 2 is an explanatory diagram showing the operation of the embodiment. DESCRIPTION OF SYMBOLS 1... Preheating part, 2... Temperature measuring part, 3... Varnish impregnation part, 4... Treated object, 5... Air cylinder, 6... In/out mechanism, 7... Contact type temperature sensor,
10...dropping impregnation treatment device.
Claims (1)
含浸部と、前記予熱部から前記温度測定部、ワニ
ス含浸部に間欠的に被処理体を搬送する搬送手段
と、該搬送手段に同期して前記被処理体の表面に
自在に接触するようにして前記温度測定部に移動
自在に設けられた接触式温度センサとを具備する
ことを特徴とする滴下含浸処理装置。1. A temperature measuring section and a varnish impregnating section which are successively connected to the preheating section, a conveying means for intermittently conveying the object to be processed from the preheating section to the temperature measuring section and the varnish impregnating section, and a conveying means synchronized with the conveying means. A drip impregnation treatment apparatus comprising: a contact type temperature sensor movably provided in the temperature measuring section so as to freely contact the surface of the object to be treated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60110924A JPS61268374A (en) | 1985-05-23 | 1985-05-23 | Apparatus for drip-impregnation treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60110924A JPS61268374A (en) | 1985-05-23 | 1985-05-23 | Apparatus for drip-impregnation treatment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61268374A JPS61268374A (en) | 1986-11-27 |
| JPH058064B2 true JPH058064B2 (en) | 1993-02-01 |
Family
ID=14548067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60110924A Granted JPS61268374A (en) | 1985-05-23 | 1985-05-23 | Apparatus for drip-impregnation treatment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61268374A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8153307B1 (en) | 2004-02-11 | 2012-04-10 | Quallion Llc | Battery including electrolyte with mixed solvent |
| JP6869019B2 (en) * | 2016-12-13 | 2021-05-12 | 株式会社三井ハイテック | Laminated iron core manufacturing method and laminated iron core manufacturing equipment |
-
1985
- 1985-05-23 JP JP60110924A patent/JPS61268374A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61268374A (en) | 1986-11-27 |
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