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JPH0624696B2 - Surface maintenance method of titanium or titanium alloy intermediate material - Google Patents
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JPH0624696B2 - Surface maintenance method of titanium or titanium alloy intermediate material - Google Patents

Surface maintenance method of titanium or titanium alloy intermediate material

Info

Publication number
JPH0624696B2
JPH0624696B2 JP61124650A JP12465086A JPH0624696B2 JP H0624696 B2 JPH0624696 B2 JP H0624696B2 JP 61124650 A JP61124650 A JP 61124650A JP 12465086 A JP12465086 A JP 12465086A JP H0624696 B2 JPH0624696 B2 JP H0624696B2
Authority
JP
Japan
Prior art keywords
grinding
titanium
grindstone
water
ground
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61124650A
Other languages
Japanese (ja)
Other versions
JPS62282870A (en
Inventor
保孝 安藤
仁志 坂上
征三郎 小松
安昭 酒井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP61124650A priority Critical patent/JPH0624696B2/en
Publication of JPS62282870A publication Critical patent/JPS62282870A/en
Publication of JPH0624696B2 publication Critical patent/JPH0624696B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1007Arrangements for cooling or lubricating tools or work by submerging the tools or work partially or entirely in a liquid

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、チタン或いはチタン合金等チタン中間材(以
下本発明ではこれらを総称して単にチタン材という)と
してのスラブ等中間成品の表面手入れのための研削方法
に係る。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention provides surface care for intermediate products such as slabs as titanium intermediate materials such as titanium or titanium alloys (hereinafter, these are simply referred to as titanium materials in the present invention). According to the grinding method.

[従来の技術] 一般にチタン材スラブを製造する方法としては、まず真
空溶解炉で溶解したチタンを断面が丸形の鋳塊とし、こ
れを鍛造によってスラブに一次成形し、次に分塊圧延に
よって所定の寸法のスラブに仕上成形後、厚板、熱延の
圧延工場に供給する方法が知られている。(特開昭57
−145944号公報、特開昭56−163001号公
報等) ところで、これらの製造工程を経て得られたところのチ
タン半製品の表面は、鍛造又は分塊圧延時の加熱におけ
るO2の影響を受けた硬化層(表面より30〜50μ
m)と酸化スケール及び加工時の疵(シワ疵等)が存在
し、製品圧延時に有害となるため、半製品で除去する必
要がある。
[Prior Art] Generally, as a method for producing a titanium material slab, titanium ingot that is melted in a vacuum melting furnace is first made into a slab with a round cross section, which is first formed into a slab by forging, and then slab rolling. There is known a method in which a slab having a predetermined size is finish-formed and then supplied to a rolling mill for thick plates and hot rolling. (JP-A-57
The surface of a semi-finished titanium product obtained through these manufacturing processes is affected by O 2 during heating during forging or slabbing. Hardened layer (30-50μ from the surface
m), oxide scale, and flaws (wrinkle flaws) during processing, which are harmful when rolling the product, and therefore need to be removed as a semi-finished product.

一般には、チタン半製品の精整法は、切削法が主流であ
ったが、能率、歩留の向上を図るべく最近ではグライン
ダーによる研削法が試みられている。しかしながら、か
かる研削法は、チタン半成品を対象とする場合、次のよ
うな問題があることを確認した。即ち 1.チタンはO2との親和力が極めて高いため、研削時
の摩擦に伴う酸化燃焼熱が鉄に比べて非常に高い。一方
チタンの熱伝導度は鉄の1/3である為、研削生成物は
冷却されにくい。研削中はチタンの研削熱と砥石に付着
した研削生成物の影響により砥石は回転による冷却能以
上の熱負荷を受けるため、短時間の研削で急激に温度上
昇をきたす。
Generally, a cutting method has been the mainstream as a method for adjusting titanium semi-finished products, but a grinding method using a grinder has recently been attempted in order to improve efficiency and yield. However, it has been confirmed that such a grinding method has the following problems when targeting a semi-finished titanium product. That is, 1. Since titanium has an extremely high affinity with O 2 , the heat of oxidative combustion due to friction during grinding is much higher than that of iron. On the other hand, since the thermal conductivity of titanium is 1/3 that of iron, the grinding product is hard to cool. During the grinding, the grinding wheel receives a heat load more than the cooling capacity due to the rotation due to the influence of the grinding heat of titanium and the grinding products attached to the grinding wheel, so that the temperature rises rapidly in a short time grinding.

2.このため砥粒を保持しているボンドの耐用温度以上
となるため、砥粒の脱落による(イ)砥石の異常摩耗
(ロ)被研削面の粗度悪化を来す。更に研削を継続する
と砥石の炭化現象を引きおこし亀裂発生し破損となる。
2. For this reason, since the temperature is higher than the service temperature of the bond holding the abrasive grains, the abrasive grains come off, resulting in (a) abnormal wear of the grindstone (b) deterioration of the roughness of the surface to be ground. If the grinding is further continued, the carbonization phenomenon of the grindstone is caused and cracks occur, resulting in damage.

3.一方高温の研削生成物が被研削材に付着(研削ノロ
の溶着)が生じ、研削後の表面疵検出が不可能となるう
え、付着した研削生成物の除去に長時間のハンドライン
ダー手入れを要す。
3. On the other hand, high-temperature grinding products adhere to the material to be ground (welding of the grinding slag), which makes it impossible to detect surface defects after grinding and requires long-term hand-liner maintenance to remove the adhered grinding products. You

などである。And so on.

これらの対策として、砥石の被研削材に対する圧着力を
極めて小さくする方法、或いは研削を中断して砥石を空
冷する間欠研削法などが提案される。しかし、研削能率
の面や砥石原単位の低減に苦慮しているのが実情であ
る。
As a countermeasure against these problems, a method of extremely reducing the pressure of the grindstone against the material to be ground, or an intermittent grinding method of interrupting the grinding and air-cooling the grindstone is proposed. However, in reality, it is difficult to reduce the grinding efficiency and the basic unit of the grindstone.

[発明が解決しようとする問題点] 本発明は、かかるチタン材研削に伴う現象を解決せんと
して種々検討の結果、チタン半製品を水受けボックス内
に収納し、かつ被研削面を水面下に位置させることによ
り、これを解決したものである。
[Problems to be Solved by the Invention] As a result of various investigations, the present invention is to solve the phenomenon associated with the grinding of titanium material, and as a result, the semi-finished titanium product is stored in a water receiving box, and the surface to be ground is placed below the water surface. This is solved by positioning it.

研削中に注水を行うことは精密研削では常識であるがス
ラブ等中間材の研削ではあまり実例は報告されていな
い。特殊な例として特開昭58−82667号公報で示
される高炭素鋼片の手入れ法がある。しかしこの方法は
炭素当量が1.14以上の高炭素鋼片を砥石で研削する
際の鋼片表面割れを防ぐことが目的であり、本発明のよ
うにチタン材研削時に特有のシワ疵発生、研削ノロの溶
着、或いは砥石の異常摩耗等を防ぐものではない。
It is common knowledge in precision grinding to perform water injection during grinding, but actual cases have not been reported in grinding intermediate materials such as slabs. As a special example, there is a method for caring for a high carbon steel piece disclosed in JP-A-58-82667. However, the purpose of this method is to prevent surface cracking of a steel piece when a high carbon steel piece having a carbon equivalent of 1.14 or more is ground with a grindstone, and as in the present invention, peculiar wrinkle defects are generated when a titanium material is ground, It does not prevent welding of the grinding wheel or abnormal wear of the grindstone.

[問題点を解決するための手段] 本発明は、チタン或いはチタン合金材表面を研削グライ
ンダーで研削するにあたり、チタン或いはチタン合金の
スラブを水受けボックス内に収納し、被削材及び又は砥
石に一定量以上の給水を行い、チタン或いはチタン合金
材表面に水膜を形成するように材料の保持、例えばスラ
ブの場合には水平状態にして研削を行うことを特徴とす
る方法である。後で述べるがこの水膜の形成は被研削面
を水面下に位置させる水中研削が効果が確実である。こ
のため本発明では被研削面を水面下に位置させる。
[Means for Solving Problems] In grinding the surface of titanium or a titanium alloy material with a grinding grinder, the present invention stores a slab of titanium or a titanium alloy in a water receiving box and uses it as a work material and / or a grindstone. The method is characterized in that a certain amount or more of water is supplied and the material is retained so that a water film is formed on the surface of the titanium or titanium alloy material, for example, in the case of a slab, it is ground and ground. As will be described later, underwater grinding in which the surface to be ground is positioned below the water surface is effective for forming this water film. Therefore, in the present invention, the surface to be ground is positioned below the water surface.

[作用] 以下、本発明を図面に示す実施例に基づいて具体的に説
明する。
[Operation] Hereinafter, the present invention will be specifically described based on the embodiments shown in the drawings.

第1図は本発明におけるチタン材研削の態様を示してお
り、1はチタン材である。チタン材1は排水用ホース2
をもつ水受ボックス3内に載置される。チタン材1の表
面は従来通りの方法で研削グラインダーが配置され所定
の方向に移動しつつ研削が行なわれる。
FIG. 1 shows a mode of titanium material grinding in the present invention, and 1 is a titanium material. Titanium material 1 is drainage hose 2
It is placed in the water receiving box 3 having the. The surface of the titanium material 1 is ground by a conventional method with a grinding grinder arranged and moving in a predetermined direction.

該研削グラインダーには給水ホース5が接続され、その
先端は砥石4或いは砥石4とチタン材1,さらにはチタ
ン材1の方向と指向しており、研削面には必らず水膜が
存在するようになっている。
A water supply hose 5 is connected to the grinding grinder, and the tip of the water supply hose 5 is oriented in the direction of the grindstone 4 or the grindstone 4 and the titanium material 1, and further the titanium material 1, and a water film is inevitably present on the grinding surface. It is like this.

これによって砥石及び砥石と接触するチタン材表面が冷
却され、又チタン材表面の水膜によって砥石温度の異常
上昇防止及びチタン材表面の研削ノロの溶着の防止が図
られる。
As a result, the grindstone and the surface of the titanium material in contact with the grindstone are cooled, and the water film on the surface of the titanium material prevents the temperature of the grindstone from rising abnormally and prevents the welding of the grinding slag on the surface of the titanium material.

この結果、グラインダーの砥石原単位の向上、研削能率
の向上、チタン材表面の研削粗度の向上、付着物による
再手入の回避が確保できるものである。水量は所定量以
上(12/min以上)が必要であり、又注水された水
がチタン材表面に存在するように水膜を形成し、水平面
上で水中研削することは、効果を確実なものとする。
As a result, it is possible to ensure that the basic unit of the grindstone of the grinder is improved, the grinding efficiency is improved, the grinding roughness of the surface of the titanium material is improved, and the re-care by the adhered matter is avoided. A certain amount of water is required (12 / min or more), and it is effective to form a water film so that the injected water exists on the titanium material surface and perform underwater grinding on a horizontal surface. And

一方グラインダーの砥石は、チタン材の硬度及び前述し
たような水中での研削を行うことから急熱急冷を受ける
ので、機械的衝撃に強く且つ熱衝撃に強い材質を選択す
ることが必要で、かかる砥粒の例として、高純度アルミ
ナ焼結砥粒やジルコニア砥粒が挙げられる。
On the other hand, the grindstone of the grinder undergoes rapid heating and quenching due to the hardness of the titanium material and the grinding in water as described above, so it is necessary to select a material that is strong against mechanical shock and strong against thermal shock. Examples of the abrasive grains include high-purity alumina sintered abrasive grains and zirconia abrasive grains.

また、更に耐熱性があり、且ヒートクラックの成長を抑
止するため、多量の特殊フィラーを入れた結合剤を用い
た砥石を選択することが好ましい。
Further, it is preferable to select a grindstone having a binder containing a large amount of special filler, which has more heat resistance and suppresses the growth of heat cracks.

[実施例1] 本発明の第1の実施例について説明する。Example 1 The first example of the present invention will be described.

(1)研削条件 第3図の如く水受ボックス3の水の上面をチタン材1表
面よりやや高くして研削点に向かって給水し、チタン材
表面に水膜を形成して研削する場合(湿式(水膜))
と、水受ボックスを使用せずに給水のみ行う場合(湿
式)、及び乾式研削で比較を行うため、次の条件で研削
を行った。
(1) Grinding condition As shown in Fig. 3, when the water is supplied toward the grinding point with the upper surface of the water in the water receiving box 3 slightly higher than the surface of the titanium material 1, and a water film is formed on the titanium material surface for grinding ( Wet (water film))
In order to make a comparison between the case where only water was supplied without using a water receiving box (wet type) and the case where dry grinding was performed, grinding was performed under the following conditions.

(2)研削結果 従来の乾式研削の場合の各項目を1とすると次の表の様
に顕著な効果が得られた。
(2) Grinding results When each item in the case of conventional dry grinding is set to 1, a remarkable effect is obtained as shown in the following table.

湿式研削では乾式研削に比べ研削摩耗が大巾に 少なくなり、且つ研削ノロの溶着が急減し、表面粗度も
改良されるが、更にチタン材表面に水膜を形成するよう
に研削すると研削ノロの溶着がまったくなくなり、表面
粗度も向上することによって研削後のハンドグラインダ
ー手入が不用となる。
Grinding wear is greater in wet grinding than in dry grinding It will decrease and the welding of the grinding slag will decrease sharply and the surface roughness will be improved, but if grinding is performed so that a water film is further formed on the titanium material surface, the welding of the grinding slag will be completely eliminated and the surface roughness will be improved. This eliminates the need for hand grinder maintenance after grinding.

[実施例2] 次に本発明の水膜の効果の例について説明する。Example 2 Next, an example of the effect of the water film of the present invention will be described.

(1)水供給条件 (2)研削条件 チタン材表面に(1)の条件で給水を行いチタン材表面に
水膜を張った状態で、これを水平状態に保って次の条件
で研削を行った。
(1) Water supply conditions (2) Grinding conditions Water was supplied to the surface of the titanium material under the conditions of (1), a water film was formed on the surface of the titanium material, and the surface of the titanium material was kept horizontal to perform grinding under the following conditions.

(3)研削結果 従来の乾式研削の場合の各項目を1とすると、次の表の
ように顕著な効果が得られた。
(3) Grinding results When each item in the conventional dry grinding is set to 1, a remarkable effect is obtained as shown in the following table.

又、乾式研削において研削後の砥石表面にはチタン材が
研削ノロとなって付着しており、又、砥石内部にも浸透
していることがEPMA分析結果及びSEM写真より観
察され、正常な研削を阻害していることがよくわかる
が、湿式(水膜)研削ではこれらの欠点は一切認められ
ない。
In dry grinding, it was observed from the EPMA analysis results and SEM photographs that the titanium material adhered to the surface of the grindstone after grinding as a grinding slag and also penetrated inside the grindstone. It is well understood that the above problems are inhibited, but these drawbacks are not recognized in wet (water film) grinding.

又、研削時の砥石の温度上昇についての比較を、第2図
に示した。
A comparison of the temperature rise of the grindstone during grinding is shown in FIG.

本発明による、被研削面を水膜で覆う研削方法を採用す
ることにより一定温度上昇後は温度の上昇がなく、これ
に対し従来法によれば、ほぼ5分で250℃まで上昇す
るので一旦研削を停止し、冷却を待つ(破線)必要があ
る。
By adopting the grinding method of covering the surface to be ground with the water film according to the present invention, the temperature does not rise after the constant temperature rise. On the other hand, according to the conventional method, the temperature rises to 250 ° C. in about 5 minutes. It is necessary to stop grinding and wait for cooling (broken line).

[発明の効果] 以上のように、本発明によれば極めて簡単な方法でチタ
ン材を能率的、経済的に研削でき、且つ研削粗度も圧倒
的に改善することができる。
[Effects of the Invention] As described above, according to the present invention, a titanium material can be efficiently and economically ground by an extremely simple method, and the grinding roughness can be significantly improved.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明によるチタン材の研削状況を示した図
で、第2図は本発明と従来法における砥石温度の上昇状
況を示した図、第3図は本発明の試験に用いた装置概要
を示す。 1:チタン材、2:排水用ホース、3:水受ボックス、
4:砥石、5:送水ホース、6:研削台、矢印:研削方
向、回転矢印:砥石回転方向。
FIG. 1 is a diagram showing a grinding state of a titanium material according to the present invention, FIG. 2 is a diagram showing a rising state of a grindstone temperature in the present invention and a conventional method, and FIG. 3 is an apparatus used for a test of the present invention. Show an overview. 1: Titanium material, 2: Drainage hose, 3: Water receiving box,
4: grindstone, 5: water supply hose, 6: grinder, arrow: grinding direction, rotation arrow: grindstone rotation direction.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 坂上 仁志 福岡県北九州市八幡東区枝光1−1−1 新日本製鐵株式会社八幡製鐵所内 (72)発明者 小松 征三郎 福岡県北九州市八幡東区枝光1−1−1 新日本製鐵株式会社八幡製鐵所内 (72)発明者 酒井 安昭 愛知県名古屋市西区則武新町3丁目1番36 号 株式会社ノリタケカンパニーリミテッ ド内 (56)参考文献 実公 昭61−3575(JP,Y2) 実公 昭59−3796(JP,Y2) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Hitoshi Sakagami Hitoshi Sakagami 1-1-1 Edamitsu, Yawatahigashi-ku, Kitakyushu City, Fukuoka Prefecture Inside the Yawata Works, Nippon Steel Corporation (72) Inventor Seisaburo Komatsu Hachiman, Kitakyushu City, Fukuoka Prefecture 1-1-1 Emitsu, Higashi-ku, Nippon Steel Co., Ltd., Yawata Works (72) Inventor, Yasuaki Sakai, Noritake Company Limited 3-36 Noritake Shinmachi, Nishi-ku, Nagoya-shi, Aichi (56) References Actual Public Sho 61-3575 (JP, Y2) Actual Public Sho 59-3996 (JP, Y2)

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】チタン或いはチタン合金のスラブ等中間製
品の表面を砥石でキズ取り研削する作業に於いて、該中
間製品を水受けボックス内に収納するとともに、被研削
面を水面下に位置させて被研削面を水膜で覆い、その状
態で砥石研削することを特徴とする、チタン或いはチタ
ン合金中間材の表面手入れ方法。
1. In a work for removing scratches and grinding a surface of an intermediate product such as a slab of titanium or a titanium alloy with a grindstone, the intermediate product is stored in a water receiving box and the surface to be ground is positioned below the water surface. A method for cleaning the surface of titanium or titanium alloy intermediate material, characterized in that the surface to be ground is covered with a water film, and a grindstone is ground in that state.
JP61124650A 1986-05-31 1986-05-31 Surface maintenance method of titanium or titanium alloy intermediate material Expired - Lifetime JPH0624696B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61124650A JPH0624696B2 (en) 1986-05-31 1986-05-31 Surface maintenance method of titanium or titanium alloy intermediate material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61124650A JPH0624696B2 (en) 1986-05-31 1986-05-31 Surface maintenance method of titanium or titanium alloy intermediate material

Publications (2)

Publication Number Publication Date
JPS62282870A JPS62282870A (en) 1987-12-08
JPH0624696B2 true JPH0624696B2 (en) 1994-04-06

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Application Number Title Priority Date Filing Date
JP61124650A Expired - Lifetime JPH0624696B2 (en) 1986-05-31 1986-05-31 Surface maintenance method of titanium or titanium alloy intermediate material

Country Status (1)

Country Link
JP (1) JPH0624696B2 (en)

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* Cited by examiner, † Cited by third party
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JPS593796U (en) * 1982-06-28 1984-01-11 東洋電機製造株式会社 Synchronous operation control device
JPS613575U (en) * 1984-06-14 1986-01-10 ソニー株式会社 Sheet-like recording medium assembly

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