JPH07112937B2 - Patterning method on the board - Google Patents

Description

Description: [Industrial application] The present invention is capable of forming a multicolored and variegated pattern on a substrate, and therefore an interior or exterior of a building having a marble pattern or the like by a simple operation. The present invention relates to a patterning method on a substrate from which a material can be obtained.

[Prior Art] Conventionally, as an interior material or exterior material for a building having a marble pattern or the like, a marble pattern is formed on a paper or a plastic sheet by printing, and this is heated and compressed by a usual method for forming a laminate. It was laminated. The marble pattern has been obtained by drawing an original picture and printing it, or by photographing a real marble and printing it.

[Problems to be Solved by the Invention] However, in these conventional interior or exterior materials for construction having a marble pattern or the like, since printed paper or a plastic sheet is used, it is flat and It had the drawback that the marble pattern would be uniform.

Further, it is suitable for mass production because it requires a printing or lamination molding process, but it is not suitable for easily obtaining a desired pattern.

[Means for Solving the Problem] Therefore, in the method for patterning a substrate of the present invention, a glass substrate, a metal material substrate, or the like is used as the substrate, and the glaze is firmly fixed to the substrate to solve the above-mentioned drawbacks. It is what

That is, the method of patterning a substrate according to the present invention uses a combination roller having one end of a large number of elastic pieces attached to the substrate, and rotates the tip of the elastic piece at a speed at which it is tapped by centrifugal force. Thus, after drawing various patterns with the glaze of the pottery, it is heated at a predetermined temperature to bake the glaze and strengthen the substrate.

[Operation] According to the method for patterning a substrate of the present invention, the substrate can be patterned by various methods, and various patterns as well as the marble pattern can be formed.

Also, by attaching the patterned side to the wall surface with the patterned side as the back side, the hard feeling of the substrate can be utilized as it is, an atmosphere closer to marble can be created, and the surface is scratched. Since the substrate is not easily attached and the substrate is reinforced, it is possible to obtain an interior or exterior material for construction having sufficient strength.

[Embodiment] Next, an embodiment of a patterning method for a substrate according to the present invention will be described with reference to the drawings.

In FIGS. 1 and 2, reference numeral 1 is a substrate made of a glass substrate, a metal material substrate, a ceramics substrate, or the like. The pattern layer 2 formed on the substrate 1 is obtained by a combination roller. Reference numeral 3 is a glaze layer that covers the pattern layer 2 formed by the combination roller, and is formed to give a ground color if necessary.

Combination roller 11 shown in FIGS. 3 and 4.
Is a shaft 16 from its center, a roller body 12 that rotates around the shaft 16, a cardboard 13 attached to the periphery of the roller body 12, and a frosted cloth attached to the surface of the cardboard 13. 14
And an elastic small piece 15 planted on the surface of the cheesecloth 14. It should be noted that a microglass-treated cloth may be used in place of the above-mentioned syrup 14

Reference numeral 17 denotes an arm extended from one end of the shaft 16 in a direction perpendicular to the roller body 12, and a handle 18 for manual work is provided at a tip thereof. The material of the elastic piece 15 is a rubber sheet or a flexible plastic sheet, and has a diameter of about 0.5 m.
Fibers of m or more can be preferably used. In order to plant the elastic piece 15 on the surface of the garment 14, it is possible to employ means such as sewing, hooking, bonding with an adhesive, and tying with a tako thread or tex.

By appropriately selecting the shape, size, planting position and interval of the elastic small pieces 15, the pattern repeating mode can be adjusted. 21 is a hook.

The shape of the elastic piece 15 is shown in FIGS.
It is possible to adopt various shapes as shown in
You can get a tasty repeating pattern for each.

Pattern layers using the combination roller of this invention
When performing the coating of 13, the combination roller 11 is pressed against the glaze tank in which the glaze of the pottery is spread to a certain thickness as shown below, and the glaze is adhered to the surface of the roller 11 to form a base-treated coating surface. All that is required is to rotate the combination roller 11 on top. At that time, the combination roller 11 needs to be rotated on the coated surface at a speed at which the tip of the elastic piece 15 is struck by centrifugal force. When a predetermined pattern is formed in a certain rotation direction, the combination roller 11 is rotated in a direction different from the above rotation direction, for example, at a right angle. By doing so, it is possible to obtain a uniform repeating pattern.

In order to obtain a multicolored pattern, another combination roller 11 may be used to overcoat the coated surface with a different glaze. Of course, it is also possible to form a more decorative pattern by adding spraying, print printing, and other methods.

As a further continuous manufacturing method, while supplying the various substrates 1 that are continuously combined, the combination roller 11 is rotated at a speed at which the tip of the elastic small piece 15 is struck by the centrifugal force on the substrate 1. As a result, even if the substrate 1 is subjected to combination coating, it is possible to manufacture exterior and interior plates of various sizes.

The obtained patterned substrate 1 is heated in an electric furnace or the like to bake the glaze and strengthen the substrate 1.

The substrate 1 is heated to about 600 to 700 ° C., and subjected to a treatment of suddenly blowing cold air to strengthen it. That is, the substrate 1 which has been subjected to such a treatment produces strong regular regularity in each part thereof, and since the residual strains are balanced in the substrate 1, the substrate 1 is rather strong.
become. This is called tempered glass or tempered glass when the substrate 1 is a glass substrate, and its strength is 5 to 7 times that of the original substrate 1. When the ordinary glass breaks, it becomes radial and has a sharp corner, but the broken one of the strengthened substrate 1 has an azuki-like shape and is sharp and safe.

As the above glaze, alkali (sodium, potassium)
It is mainly composed of silicates of calcium, lead and calcium, and melts at the above temperature to form a vitreous honey layer on the surface of the substrate 1. If you mix various metal oxides in the glaze,
It can be colored. It is also possible to throw salt into the furnace at the end of the firing and decompose the vapor of the salt so that it is absorbed by the base material of the product to form a glassy substance rich in alkali. The glaze is the tempering temperature of the substrate 1, that is, about 600
It is desirable to select one that can be fired at ~ 800 ° C.

As a specific example of the glaze, for example, an overpaint used for drawing an overpainting on a pottery can be used. The above paint has a low firing temperature in which pigment powder is mixed with a melting material, and pigments of various colors can be used. In addition, glazes such as easy-glazing can be used whose firing temperature is almost the same as that of tempered glass.

Alternatively, a raster obtained by dissolving a metal and a resin in a predetermined composition in lavender oil may be painted, sprayed, painted by stamp printing or the like, and baked. In addition, a good pattern can be drawn by dissolving gold or silver powder in a solvent for painting and baking.

Next, as the substrate 1, transparent glass or colored glass can be used, and a tempered glass material manufactured by Nippon Sheet Glass Co., Ltd. or a tempered glass material manufactured by Asahi Glass Co., Ltd. can be used. Further, an aluminum plate, a stainless plate, an iron plate, a ceramics substrate or the like can be used. For example, in the case of an iron plate, a product having a enamel product feel can be obtained.

As the pattern of the pattern layer 4, it is possible to obtain a natural sensation such as a marble pattern, a pattern similar to a stone material, or a rhombic pattern. At that time, a patterning means such as spraying may be applied in appropriate combination with the patterning means by the patterning roller.

When performing the above-mentioned patterning method, as shown in FIG. 6 (a), a glaze is used to directly draw on the substrate 1 by a patterning roller, or in the above step (a), a ground color is obtained after further drying. It may be fired after spraying the glaze. In this case, in the former, the material is transparent or colored, and because of the transparency, it is possible to see other things through the pattern.

Further, as shown in FIG. 6B, a pattern is formed on the substrate 1 by a method such as drawing on a transfer sheet such as paper or plastic with a glaze and then sticking the transfer sheet or the like on the surface of the substrate 1, After that, the pattern may be baked by firing. In this case, the transfer sheet and the like are burned off in the baking process, and the material can be surely baked.

[Effects of the Invention] According to the patterning method for a substrate of the present invention, the substrate can be patterned by various methods, and various patterns as well as the marble pattern can be formed.

And by attaching the patterned side to the wall with the patterned side as the back side, you can use the rigid feeling of the substrate as it is, create an atmosphere more like marble, and strengthen the substrate. As a result, it is possible to obtain a patterned substrate that is hard to be scratched on the surface and is reinforced and is suitable as an interior or exterior material for construction.

[Brief description of drawings]

FIG. 1 is a perspective view showing an example of a patterned substrate obtained by the method for patterning a substrate of the present invention, FIG. 2 is a sectional view thereof, and FIG. 3 shows a method of patterning a substrate with a combination roller. An enlarged sectional view, FIG. 4 is a perspective view thereof, FIGS. 5 (a) to 5 (p) are side views showing various shapes of the elastic piece 15, and FIGS. 6 (a) and 6 (b) are respectively the present invention. It is a flow chart which shows one process. 1 …… Substrate 2 …… Pattern layer 3 …… Glazed layer 11 …… Combination roller 12 …… Roller body 13 …… Cardboard 14 …… Chinese paste 15 …… Elastic piece 16 …… Axis

Claims (3)

[Claims] 1. A glaze for pottery can be produced in various ways by using a combination roller in which one end of a large number of elastic pieces are planted on a substrate and rotating the tip of the elastic sheet at a speed at which it is tapped by centrifugal force. After the pattern is formed, the glaze is baked by heating at a predetermined temperature to pattern the substrate. 2. The method for patterning a substrate according to claim 1, wherein the pattern is formed on the substrate by directly drawing on the substrate using the combination roller and then heating at a predetermined temperature. 3. A pattern is formed on a substrate by drawing the pattern on a sheet such as paper using the combination roller, sticking the pattern onto the substrate, and then heating at a predetermined temperature. The method for patterning a substrate according to 1.