JPH0789820B2 - Thin food production equipment - Google Patents

Description

Detailed Description of the Invention a. INDUSTRIAL APPLICABILITY The present invention is, from a pasty material kneaded with flour, crepes, spring rolls, fried dumplings, golden egg, chips snacks, etc. The present invention relates to a thin-baked food production apparatus for producing food.

B. 2. Description of the Related Art In recent years, flour, milk, beer, etc. are thinly baked, and Western-style confectionery crepes containing jam, marmalade, chocolate, etc., Chinese-style food such as spring rolls and gyoza, and foods such as chip snacks are popular. Is getting eaten by.

As an apparatus for responding to the demand for these thin-baked foods or foods for which thin-baked foods are used, the transfer drum whose lower part is immersed in the transfer drum soaking tank is rotated and the paste-like kneaded product in the storage tank is moved upward. A device that transfers to a baking roll is
No. 56-38083.

In addition, a device that directly supplies the paste-like material to the outer peripheral surface of the baking roll from a flat nozzle is also available in Japanese Patent Publication Nos.
No. 50-20145 and Japanese Patent Publication No. 50-20146.

C. DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention In the devices disclosed in the above publications, since belt-shaped skin-like food products are continuously molded, a cutting mechanism or the like for cutting into a specific shape is indispensable. Becomes large,
Not only a large installation space is required, but also the manufacturing cost is high.

Further, for example, like food such as crepes and spring rolls, there is no particular problem when cutting a belt-shaped skin-like food into a rectangular shape, but when cut into a circular shape such as gyoza, etc. However, there is a problem in that the yield is extremely poor.

The present invention has been made in view of such problems of the prior art, and its object is to make a single thin baked food of a predetermined shape automatically and continuously with a desired thickness. (EN) Provided is a thin-baked food production apparatus which can be manufactured efficiently and does not require a cutting mechanism or the like, which can be downsized and which can reduce the manufacturing cost.

D. Means for Solving the Problems In order to achieve the above object, the thin-baked food production apparatus in the present invention is a baking roll having a scraper disposed at the rear part in the rotation advancing direction, and a lower part of the baking roll. A nozzle which is disposed at a predetermined distance from the roll and which discharges and supplies a fixed amount of the paste-like material at a predetermined position above the roll, and a molding mechanism which shapes the discharged and supplied constant amount of the paste-like material into a predetermined shape. , A transfer rotary table arranged in the order of moving direction, and a transfer rotary table arranged below the transfer rotary table,
It consists of a cooling tank in which cooling water is circulated and supplied,
The paste-like material having a unit volume formed on the transfer rotary table is transferred to the baking roll at regular intervals to form a thin-baked food product.

D. The paste-like material charged and filled in the action popper is fed to the nozzle by a fixed amount by a feed pump, and is discharged and supplied at regular intervals by a fixed amount on the surface of the transfer rotary table that moves at a low speed in a fixed direction.

The unit volume of paste-like material that is supplied to the transfer rotary table and adhered to the surface is formed into a constant shape (circular shape or the like) by the movement of the transfer rotary table and the interaction with the forming mechanism.

A unit volume of paste-like material molded into a certain shape,
Then, it is rotated at a low speed in a certain direction, and is transferred to the surface of the baking roll heated to about 200 ° C at predetermined intervals in sequence, and as the rotation of the baking roll progresses, the starch quality of the pasty material is converted into alpha and thinned into a predetermined shape. It becomes a baked food, and finally the thin baked food is peeled off from the baking roll by a scraper and conveyed to the next step.

The unit volume of each paste material on the surface of the transfer rotary table is cooled through the transfer rotary table by a cooling tank in which cooling water is constantly circulated. The peelability from the table is improved and the transfer efficiency to the baking roll is improved.

Further, the amorphous paste-like material discharged and supplied from the nozzle onto the surface of the transfer rotary table is scraped and leveled by the inner surface of the semicircular scraping material as the transfer rotary table moves. It is molded into a certain shape.

The forming mechanism has a forming hole formed on the transfer rotary table,
In the case of an elevating table, a certain amount of paste-like material is discharged and supplied from the nozzle into the molding hole, and the elevating table rotates and rises with the rotation of the transfer rotary table, so that the unit volume of paste-like material is It is molded into a predetermined shape and pushed up from the molding hole to the upper surface of the transfer rotary table.

F. Embodiments Embodiments of the present invention will be described below with reference to the drawings.

As shown in FIGS. 1 to 5, the transfer rotary table 2 for carrying the pasty material 1 in which wheat flour, butter, etc. is kneaded,
It is arranged horizontally in the base box 3.

Further, the transfer rotary table 2 rotatably supports a rotary shaft 4 hanging from the center of the transfer rotary table 2 on a base box 3, and a drive source (not shown) arranged in the base box 3 or the like. By appropriately interlocking the rotary shaft 4 through a deceleration transmission mechanism (not shown), the transfer rotary table 2 is horizontally rotated at a low speed in the direction of arrow a shown in FIGS. 2 and 3. Is configured.

A housing 5 is erected from one side of the upper part of the base box 3, and a baking roll 6 is provided on the front rear side of the housing 5.
Is rotatably arranged by a support shaft 7 perpendicular to the rotary shaft 4.

The baking roll 6 and the transfer rotary table 2 are arranged at upper and lower positions, and the transfer rotary table 2 is provided.
On the upper surface of the transfer rotary table 2 for transfer so that the circumference b of the paste supply material from the nozzle, which will be described later and is set to a required radius r from the center 0, is located directly below the baking roll 6. Is eccentric to the firing roll 6 by a required dimension, and a space of a required dimension for setting the thickness of the paste material is provided between the peripheral surface 6a of the firing roll 6 and the upper surface 8 of the transfer rotary table 2. c is provided.

Further, the firing roll 6 has a built-in heater (not shown) having the ability to heat the roll 6 to about 200 ° C., and a deceleration transmission mechanism (not shown) by a drive source such as a motor (not shown) incorporated in the housing 5. 1) through which a low speed rotation is made in the counterclockwise direction indicated by the arrow d in FIG.

A scraper 9 having a tip abutting against the baking roll 6 is disposed in the housing 5 at a rear position in the rotation direction of the baking roll 6, and is transferred from the transfer rotary table 2 and baked by the baking roll 6. Thin unit food
10 is peeled from the surface of the baking roll 6 and sent to the next step by a belt conveyor 11 or the like.

On the other hand, above the transfer rotary table 2, the paste material 1 is on the upper surface 8 of the transfer rotary table 2, and the nozzles 12 for supplying and discharging the paste material 1 on the discharge supply circumferential line b and the transfer rotary table 2 are provided. A forming mechanism 13 for forming a predetermined amount of the paste-like material 1a supplied and applied onto the table 2 into a predetermined shape, for example, a circular shape, is arranged at predetermined intervals in the rotational direction of the transfer rotary table 2. ing.

Of these, the nozzle 12 for supplying the paste-like material 1 is erected from above the base box 3 and connected to the hopper 14 by a hose (not shown), and the paste-like material 1 charged and filled in the hopper 14 is fed by a feed pump. A fixed amount of the paste-like material 1 is supplied to the nozzle 12 by 14a, and the paste-like material 1 is intermittently discharged and supplied to the upper surface 8 of the transfer rotary table 2 which advances in a fixed direction.

On the other hand, as shown in FIGS. 1 to 4, the forming mechanism 13 has a scraping member 13a bent in a substantially semi-bowl shape so that its opening faces the side opposite to the rotating direction of the transfer rotary table 2. Then, the arm 13b is fixed to the tip of the arm 13b, and the arm 13b is arranged in the base box 3 so as to be movable up and down by a cylinder 13c provided around the base box 3.

That is, a fixed amount of the amorphous paste-like material 1a supplied to the upper surface 8 of the transfer rotary table 2 is transferred to the transfer rotary table 2
It is configured to be formed into a circular shape by the interaction between the rotation of the blade and the lifting operation of the scraping material 13a.

The forming mechanism 13 may have a structure shown in FIG. 5 in addition to the above structure.

That is, on the upper surface of the transfer rotary table 2, a plurality of molding holes 13d.
.. are recessed at predetermined intervals in the circumferential direction, and the elevating table 13e is tightly fitted in the molding holes 13d ...
A pinion 13g is fixedly provided at a substantially central portion of a central shaft 13f formed so as to hang down from the center of each of the lifts 13e, and a guide roller 13h is rotatably supported at a lower end portion thereof.

On the other hand, below the transfer rotary table 2, an annular guide rail 13i is fixedly arranged on the base box 3 at a position corresponding to the movement locus of each of the lifts 13e, and each of the above-mentioned A rack 13j that meshes with the pinion 13g of the elevating table 13e to be freely disengaged is fixed to the base box 3 and arranged below the baking roll 6.

The guide rail 13i has a low guide surface 13k and a high guide surface 13l formed on the upper surface thereof. The low guide full 13k is located below the nozzle 12, and the high guide surface 13l is located below the baking roll 6. It is constructed by arranging each position in each part.

Since the guide rollers 13h of the elevators 13e ... Are placed on the guide surfaces 13k and 13l of the guide rail 13i so as to be guided, the forming hole 13d is located below the nozzle 12. At this time, the elevating table 13e is held in the lowered position, and the elevating table 13e and the molding hole 13d are filled with a certain amount of the paste-like material 1a.
The transfer rotary table 2 is supplied as shown on the right side of the drawing.
When the forming hole 13d to which the paste-like material 1a is supplied moves to the vicinity of the lower part of the baking roll 6 due to the rotation of, the guide roller 13h is guided by the high guide surface 13l of the guide rail 13i, so that the elevating table 13e moves. 13g of pinion is rack 13j
And the high guide surface 13l of the guide rail 13i while rotating the elevating table 13e as the transfer rotary table 2 rotates.
5 is lifted up as shown in the left side of FIG. 5, and at this time, the paste-like material 1a formed into a circular shape by the forming hole 13d is pushed up to the upper surface 8 of the transfer rotary table 2 by the elevating table 13e. As a result, when the transfer rotary table 2 is further rotated, a certain amount of the paste-like material 1a that has been molded is formed to a predetermined thickness by the upper surface 8 of the transfer rotary table 2 and the outer peripheral surface 6a of the baking roll 6. It is thickly rolled and transferred to the baking roll 6.

Further, a cooling tank 15 is provided below the transfer rotary table 2.
However, they are supported and arranged on the base box 3 by columns (not shown).

The cooling tank 15 is connected to a cooling mechanism 16 built in the base box 3 by two hoses 17 and 18, and cooling water is constantly circulated to cool the transfer rotary table 2 from the lower surface to form a paste-like material. The peelability from the transfer rotary table 2 of 1a is improved and the transfer efficiency to the baking roll 5 is improved.

The transfer rotary table 2 can also be formed so as to be adjustable in the vertical direction by a vertical adjustment mechanism (not shown). In this case, the upper surface 8 of the transfer rotary table 2 and the outer circumference of the baking roll 6 can be formed. The thickness of the paste-like material 1a can be arbitrarily adjusted by adjusting the distance c from the surface 6a.

G. EFFECTS OF THE INVENTION As described above, since the thin-baked food manufacturing apparatus of the present invention is configured, the paste-like material 1 is discharged and supplied by the nozzle 12 onto the transfer rotary table 2 in constant amounts. Transfer the amount of paste-like material 1a to the baking roll 6,
Since a unit volume of thin baked food 10 can be continuously fired at predetermined intervals, a cutting mechanism and an indispensable cutting mechanism in an apparatus configured to fire a belt-shaped thin baked food like a conventional example. Since no additional mechanism is required, the device can be downsized and the manufacturing cost can be greatly reduced.

Further, the paste-like material 1a discharged and supplied onto the upper surface of the transfer rotary table 2 is formed into a predetermined shape by the forming mechanism 13, so that a thin baked food product 10 having a constant volume and shape and no variation is obtained. In addition, since there is no time loss for cutting, manufacturing efficiency is good, and cutting waste is not generated, so that waste of material can be eliminated.

[Brief description of drawings]

FIG. 1 is a front view showing an embodiment of a thin-baked food production apparatus according to the present invention, FIG. 2 is a plan view of the same embodiment, and FIG. 3 is a paste-like material discharge supply nozzle and molding in the same embodiment. FIG. 4 is a perspective view showing the mechanism, FIG. 4 is a side view showing a pasting material forming mechanism in the same embodiment, and FIG. 5 is a vertical sectional side view showing another embodiment of the forming mechanism in the same apparatus. Main symbols in the figure 1 …… Paste material 1a …… A certain amount of paste material 2 …… Transfer rotary table 3 …… Base box 6 …… Baking roll 9 …… Scraper 12 …… Nozzle 13 …… Molding mechanism 13a …… Scraping material 13b …… Arm 13c …… Cylinder 13d …… Molding hole 13e …… Elevating table 13g …… Pinion 13h …… Guide roller 13i …… Guide rail 13j …… Rack 15 …… Cooling tank

Claims (3)

[Claims] 1. A baking roll 6 in which a scraper 9 is arranged at a rear portion in a rotation advancing direction, and a baking roll 6 is arranged at a lower part of the baking roll 6 at a predetermined interval, and is located above the baking roll 6. A nozzle 12 for supplying and discharging
A transfer rotary table 2 in which a forming mechanism 13 for forming a predetermined amount of the paste-like material 1 that has been discharged and supplied into a predetermined shape is arranged in the order of moving direction, and is arranged below the transfer rotary table 2. , A cooling tank 15 into which cooling water is circulated and supplied, and transfers the unit volume of the paste material 1a formed on the transfer rotary table 2 onto the baking roll 6 at regular intervals. A thin-baked food production apparatus, characterized in that the thin-baked food 10 is molded. 2. A substantially semi-bowl shaped scraping material 13a is attached to the tip of an arm 13b which can be moved up and down by a driving source such as a cylinder.
The thin-baked food manufacturing apparatus described. 3. A transfer rotary table 2 is provided with a plurality of paste material forming holes 13d ... On its upper surface on the same circumferential line and recessed in the same direction at appropriate intervals. Hole 13d
And a guide roller that is capable of moving up and down while rotating by the interaction of the rotation of the transfer rotary table 2 and the guide rails 13i and racks 13j fixed to the base box 3.
13. The thin-baked food manufacturing apparatus according to claim 1, wherein an elevating table 13e, to which 13h and a pinion 13g are attached, is fitted and arranged.