JPH087010B2 - Insulation panel - Google Patents
Insulation panelInfo
- Publication number
- JPH087010B2 JPH087010B2 JP62292448A JP29244887A JPH087010B2 JP H087010 B2 JPH087010 B2 JP H087010B2 JP 62292448 A JP62292448 A JP 62292448A JP 29244887 A JP29244887 A JP 29244887A JP H087010 B2 JPH087010 B2 JP H087010B2
- Authority
- JP
- Japan
- Prior art keywords
- wall
- contact
- groove
- heat insulating
- flange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Refrigerator Housings (AREA)
Description
【発明の詳細な説明】 〔発明の目的〕 産業上の利用分野 本発明は、所定間隔を存して配設された内外両板の間
に発泡断熱材を充填しその周縁に枠材を配設した断熱パ
ネルに関する。DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] Industrial field of use The present invention fills a foamed heat insulating material between inner and outer plates arranged at a predetermined interval, and arranges a frame member on the periphery thereof. Regarding insulation panels.
従来の技術 プレハブ冷蔵庫や冷凍庫を構成するため、通常複数枚
の断熱パネルを組み合わせて天壁・側壁及び底壁を有す
る箱体を形成しており、このパネルの組み合わせにあた
っては、特開昭62−91779号公報にも開示されるよう
に、ある大きさ例えば一畳程度の断熱パネルの端部に凹
部と凸部とを形成させ、一方のパネルの凸部を他方のパ
ネルの凹部に嵌め込んで、この凸部及び凹部に配設した
ロータリー式ロックと称される結合装置にてパネル同士
を結合させるようにしている。そしてこの凸部及び凹部
を形成するためにパネルの端部に樹脂製の枠材を配設し
ていた。2. Description of the Related Art In order to construct a prefabricated refrigerator or freezer, a plurality of heat-insulating panels are usually combined to form a box having a top wall, side walls, and a bottom wall. As disclosed in Japanese Patent No. 91779, a concave portion and a convex portion are formed in an end portion of a heat insulating panel having a certain size, for example, about one tatami mat, and the convex portion of one panel is fitted into the concave portion of the other panel. The panels are coupled with each other by a coupling device called a rotary lock arranged in the convex portion and the concave portion. Then, in order to form the convex portion and the concave portion, a frame member made of resin is arranged at the end portion of the panel.
発明が解決しようとする問題点 前記従来の技術にあっては、内外両板と枠材と発泡性
断熱材とで断熱パネルを構成するが、内外両板と枠材と
は、両板端部に折曲形成したフランジ部の内面或いは外
面で面接触するものの、フランジ部と枠材とは断熱材の
充填されない空間を形成しているため、断熱パネルの端
部の断熱性が他の部分に比べ著しく悪いものとなってい
た。DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention In the above-mentioned conventional technique, the heat insulating panel is constituted by both the inner and outer plates, the frame member and the foaming heat insulating material, but the inner and outer plates and the frame member are both plate end portions. Although the inner surface or the outer surface of the bent flange portion makes surface contact, the flange portion and the frame material form a space that is not filled with heat insulating material, so the heat insulating property of the end portion of the heat insulating panel is It was significantly worse than that.
そこで本発明は、フランジ部内面にも断熱材を充填さ
せるようにした断熱パネルを提供するものである。Therefore, the present invention provides a heat insulating panel in which the inner surface of the flange portion is also filled with the heat insulating material.
問題点を解決するための手段 本発明の断熱パネルは、平面視方形状をなしその四辺
に折曲して略L字状に形成したフランジ部を有する内板
及び外板と、内板のフランジ部を係止する第1の溝部及
び外板のフランジ部を係止する第2の溝部を有し、この
両溝部の間に凸部或いは凹部を形成しその内方に結合装
置を配設する枠材と、内外両板を枠材に係止した状態で
両板間に充填される発泡性断熱材とを備え、両溝部は、
基壁と規定壁と当接壁とから成り、基壁と当接壁とを対
向させ当接壁の肉厚を基壁の肉厚より薄くするとともに
当接壁を内方に傾斜させかつ基壁の外端より当接壁の外
端を外方に延設して略蟻溝を形成させたものである。Means for Solving the Problems The heat insulating panel of the present invention has an inner plate and an outer plate each having a flange portion that is rectangular in plan view and is bent into four sides to form a substantially L shape, and a flange of the inner plate. Has a first groove portion for locking the portion and a second groove portion for locking the flange portion of the outer plate, and a convex portion or a concave portion is formed between the both groove portions, and the coupling device is arranged inside thereof. A frame member and a foaming heat insulating material filled between the inner and outer plates in a state of being locked to the frame member, and both groove portions are
The base wall, the regulation wall, and the abutment wall are formed. The base wall and the abutment wall are opposed to each other so that the thickness of the abutment wall is smaller than that of the base wall and the abutment wall is inclined inward. The dovetail groove is formed by extending the outer end of the contact wall outward from the outer end of the wall.
作用 基壁(17)の外端より当接壁(19)の外端を外方に延
設させたことで、基壁(17)の外端と内板(3)或いは
外板(4)の内面との間に間隔を形成するようにして、
この間隔から断熱材がフランジ部内面にまで行き渡るよ
うにしている。また当接壁(19)の肉厚を薄くし、内方
へ傾斜させておくことで、フランジ部(10)(12)の当
接により当接壁(19)が内方への復元力を持ち、フラン
ジ部を内方へ押圧するように作用する。Action By extending the outer end of the contact wall (19) outward from the outer end of the base wall (17), the outer end of the base wall (17) and the inner plate (3) or outer plate (4) To form a gap between the inner surface of
From this space, the heat insulating material reaches the inner surface of the flange. In addition, by making the contact wall (19) thin and inclining it inward, the contact between the flanges (10) (12) causes the contact wall (19) to exert an inward restoring force. Holds and acts to press the flange portion inward.
実施例 以下本発明の一実施例を第1図〜第5図を参照して説
明する。Embodiment An embodiment of the present invention will be described below with reference to FIGS. 1 to 5.
(1)は複数枚の断熱パネル(2)を連結接続して箱
体状に構成した組立式低温庫であり、各パネルは天井・
側壁及び床等配設される位置によりその形状或いは構成
が異なるものとなるが、通常方形状の定形をなしてい
る。(1) is an assembled low-temperature cabinet in which a plurality of heat-insulating panels (2) are connected and connected to each other to form a box-like structure.
The shape or the configuration varies depending on the positions where the side wall, the floor, etc. are arranged, but the shape is usually a square shape.
断熱パネル(2)は、所定間隔を存して対称的に配設
される内板(3)及び外板(4)と、この内板(3)及
び外板(4)の周端に配設される枠材(5)と、内板
(3)・外板(4)及び枠材(5)にて形成される空間
内に充填される例えば発泡ポリウレタン等の発泡性断熱
材(6)とから構成されている。The heat insulating panel (2) is arranged symmetrically with a predetermined space between the inner plate (3) and the outer plate (4) and the inner plate (3) and the outer plate (4) at the peripheral ends thereof. A foaming heat insulating material (6) such as foamed polyurethane filled in the space formed by the frame material (5) provided, the inner plate (3), the outer plate (4) and the frame material (5). It consists of and.
内板(3)及び外板(4)は、平面視方形状をなす金
属製の板材であり、その四辺を折曲して例えば断面略L
字状のフランジ部(10)(12)を形成している。The inner plate (3) and the outer plate (4) are plate members made of metal and having a rectangular shape in a plan view.
The flange portions (10) and (12) having a character shape are formed.
一方、枠材(5)はパネル同士の連結接続にあたり接
続部分となるものであり、この枠材は凸部を有するもの
と凹部を有するものとに分けられ、凸部を凹部に組み合
わせて一体化する。そして、この凸部及び凹部内方に
は、ロータリー式ロックと称される結合装置(これはフ
ックを有するフック体(11A)とピンを有するピン体(1
1B)とで対をなす)(11)を配設しており、この結合装
置(11)はフック体(11A)のフックを回動させてピン
体(11B)のピンにひっかけることで両者が強固にロッ
クされるものであり、簡単な作業でパネル同士を強固に
連結固定させる。On the other hand, the frame material (5) serves as a connecting portion for connecting and connecting the panels, and the frame material is divided into one having a convex portion and one having a concave portion, and the convex portion is combined with the concave portion to be integrated. To do. Inside the convex portion and the concave portion, a coupling device called a rotary lock (this is a hook body (11A) having a hook and a pin body (1
(11B) that forms a pair with (1B), and this coupling device (11) rotates the hook of the hook body (11A) and hooks it on the pin of the pin body (11B) It is firmly locked, and the panels are firmly connected and fixed with a simple operation.
枠材(5)は例えば発泡塩化ビニル等の樹脂の押し出
し成形により形成されるもので、内板(3)のフランジ
部(10)の外面を当接しつつ係止する第1の溝部(13)
と、外板(4)のフランジ部(12)の外面を当接しつつ
係止する第2の溝部(14)と、第1の溝部(13)と第2
の溝部(14)との間に位置し凸部(15)或いは凹部(1
6)とから構成させている。尚、この凸部(15)及び凹
部(16)には結合装置(11)を機能させるための作動用
の孔(15A)(16A)を形成しておく。そして、第1の溝
部(13)及び第2の溝部(14)を、断熱材中に埋没させ
固定力を強化する基壁(17)と、フランジ部外面を受け
る規定壁(18)と、フランジ部外面を当接し基壁(17)
と対向し外部に表出する当接壁(19)とで構成してい
る。また、発泡治具による押圧力の不均衡や折曲による
誤差からフランジ部に生じた内方或いは外方への反り等
何らかの要因によりフランジ部(10)(12)と第1及び
第2の溝部(13)(14)とが面接触とならず点或いは線
接触となってフランジ部と溝部との間に隙間が形成され
ても、この隙間を経て発泡原液が外部へにじみ出ないよ
うにすべく、第1の溝部(13)及び第2の溝部(14)の
規定壁(18)に凹所(20)を形成し、この凹所(20)に
根幹部分を有し外方へ突出させた詳しくは当接壁(19)
が上部になるようにした場合下方へ傾斜するように突出
させたヒレ片(21)を設けておく。このヒレ片(21)は
可撓性を有する軟質材料例えば軟質の発泡塩化ビニルに
より構成してあり、押圧すれば凹所(20)内に収納可能
になるようにしてある。また、基壁(17)の肉厚に比べ
当接壁(19)の肉厚を薄くするとともに、当接壁(19)
を水平方向より数度例えば3°程度内方に傾斜をつけ
て、弾力性を持たせている。そして基壁(17)の外端よ
りも当接壁(19)の外端が外方に位置するようにしてい
る基壁(17)の外端と内板(3)或いは外板(4)内面
との間に間隔があくようにしている。このように溝部
(13)(14)を形成すると、基壁(17)の延長線と当接
壁(19)の外端との距離よりも規定壁(18)の長さの方
が広い構造となり蟻溝を構成することになる。尚、当接
壁(19)の外端縁には、パネル同士の連結時にパネル間
を密着させるため軟質発泡塩化ビニル等の軟質材料によ
り構成されるシール片(22)を設けておく。The frame member (5) is formed, for example, by extrusion molding a resin such as foamed vinyl chloride, and has a first groove portion (13) for engaging and locking the outer surface of the flange portion (10) of the inner plate (3).
A second groove portion (14) for engaging and locking the outer surface of the flange portion (12) of the outer plate (4), a first groove portion (13) and a second groove portion (13).
Located between the groove (14) and the convex (15) or concave (1
6) consists of and. In addition, holes (15A) (16A) for operating the coupling device (11) are formed in the convex portion (15) and the concave portion (16). A base wall (17) for embedding the first groove part (13) and the second groove part (14) in a heat insulating material to enhance the fixing force, a defining wall (18) for receiving the outer surface of the flange part, and a flange. Abutment against the outer surface of the base wall (17)
And an abutment wall (19) that faces the outside and is exposed to the outside. In addition, the flange portions (10) and (12) and the first and second groove portions are caused by some factors such as inward or outward warpage of the flange portion caused by an imbalance in pressing force due to the foaming jig or an error due to bending. (13) Even if a gap is formed between the flange and the groove due to point or line contact rather than surface contact with (13) and (14), the foaming undiluted solution should not leak to the outside through this gap. A recess (20) is formed in the defining walls (18) of the first groove (13) and the second groove (14), and the recess (20) has a root portion and is projected outward. For details, contact wall (19)
Provide a fin piece (21) protruding so as to incline downward when the upper part is located above. The fin piece (21) is made of a flexible soft material such as soft foamed vinyl chloride, and can be housed in the recess (20) when pressed. Further, the contact wall (19) is made thinner than the base wall (17), and the contact wall (19) is
Is inclined inward from the horizontal direction by several degrees, for example, about 3 ° to give elasticity. The outer end of the contact wall (19) is positioned outward of the outer end of the base wall (17) and the outer end of the base wall (17) and the inner plate (3) or outer plate (4). There is a space between it and the inner surface. When the grooves (13) and (14) are formed in this way, the length of the regulation wall (18) is wider than the distance between the extension line of the base wall (17) and the outer end of the contact wall (19). It will form the next dovetail. A seal piece (22) made of a soft material such as soft foamed vinyl chloride is provided on the outer edge of the abutment wall (19) in order to bring the panels into close contact with each other when the panels are connected to each other.
以上のような構成により、発泡原液の充填について説
明すると、内板(3)の4つのフランジ部(10)を4つ
の枠材(5)の第1の溝部(13)に夫々係止し、外板
(4)の4つのフランジ部(12)を先の枠材(5)の第
2の溝部(14)に夫々係止させ、発泡治具により内外両
板(3)(4)並びに4つの枠材(5)を押圧固定し、
注入口(図示せず)より原液を注入する。このとき、内
板(3)及び外板(4)の内面と基壁(17)の外端との
隙間から原液がフランジ部(10)(12)内面へ到達し、
この部分で発泡する。このため、基壁(17)は断熱材
(6)中に埋没されることとなり、断熱材との接触面積
が広くなり、枠材(5)の強固な固定が行なえる。そし
て、パネルの端部まで断熱材を充填させることができ、
断熱性を向上することができる。また、フランジ部(1
0)(12)内面へ到達した原液は、フランジ部と基壁と
の間に隙間があるとこの隙間より外部へにじみ出ようと
するが、発泡治具による内板(3)及び外板(4)の押
圧によりヒレ片(21)がフランジ部外面に当接している
ため、にじみは抑制される。更に、ヒレ片(21)と凹所
(20)とに溜ることになる原液は、発泡によりその圧力
でヒレ片(21)をフランジ部外面に押圧し、ヒレ片(2
1)とフランジ部との接触面積を増大させることにな
り、この部分のシール性を向上させる働きをするため、
断熱材が外部へにじみ出ることを抑制防止できる。この
ため、従来行なっていた、発泡後のウレタンかすの除去
や表面仕上げ等の後処理を不要となせる。また基壁(1
7)の肉厚より当接壁(19)の肉厚を薄くするとともに
当接壁(19)を内方へ傾斜させたことで、当接壁(19)
に弾力性(反りを生じさせたときの復元力)を保有させ
て、フランジ部の当接に伴ないフランジ部を内方へ押圧
する作用を期待でき、フランジ部の係止を確実にすると
ともに、パネル出来上がり時の当接壁(19)の外方への
反りをなくしパネル連結の密着性を高めることができ
る。The filling of the foaming undiluted solution will be described with the above configuration. The four flange portions (10) of the inner plate (3) are locked in the first groove portions (13) of the four frame members (5), The four flange portions (12) of the outer plate (4) are engaged with the second groove portions (14) of the frame member (5), respectively, and the inner and outer plates (3) (4) and 4 are formed by a foaming jig. Press and fix the two frame materials (5),
Inject the stock solution through the inlet (not shown). At this time, the undiluted solution reaches the inner surfaces of the flange portions (10) (12) through the gap between the inner surfaces of the inner plate (3) and the outer plate (4) and the outer end of the base wall (17),
Foams at this part. Therefore, the base wall (17) is buried in the heat insulating material (6), the contact area with the heat insulating material is widened, and the frame material (5) can be firmly fixed. And it is possible to fill the end of the panel with heat insulating material,
The heat insulating property can be improved. In addition, the flange part (1
0) (12) The undiluted solution that has reached the inner surface tries to ooze out through the gap if there is a gap between the flange portion and the base wall. However, the inner plate (3) and outer plate (4) formed by the foaming jig. ), The fin piece (21) is in contact with the outer surface of the flange portion, so that bleeding is suppressed. Further, the undiluted solution that collects in the fin piece (21) and the recess (20) presses the fin piece (21) against the outer surface of the flange portion due to the pressure of foaming, and the fin piece (2
The contact area between 1) and the flange will be increased, and since it will work to improve the sealing performance of this part,
It is possible to prevent the heat insulating material from oozing out. Therefore, post-treatment such as removal of urethane residue after foaming and surface finishing, which has been conventionally performed, can be eliminated. Also the base wall (1
By making the thickness of the contact wall (19) thinner than that of (7) and inclining the contact wall (19) inward, the contact wall (19)
The elastic force (restoring force when warping is generated) is retained in the and the action of pressing the flange part inward with the contact of the flange part can be expected, and the locking of the flange part is ensured. , It is possible to eliminate the outward warp of the contact wall (19) when the panel is completed and to improve the adhesion of the panel connection.
以上詳述したように本発明によれば、フランジ部を係
止する第1及び第2の溝部を基壁と規定壁と当接壁とで
構成し、当接壁の外端を基壁の外端より外方に位置させ
たことで基壁の外端と内板及び外板の内面との間に間隔
が設けられ、この間隔より発泡性断熱材がフランジ部内
面まで充填されることになり、断熱パネルの端部の断熱
性を向上させることができ、パネル全体としての断熱能
力をアップすることができる。また基壁の肉厚より当接
壁の肉厚を薄くするとともに当接壁を内方へ傾斜させた
ことで、当接壁に弾力性(反りを生じさせたときの復元
力)を保有させて、フランジ部の当接に伴ないフランジ
部を内方へ押圧する作用を期待でき、フランジ部の係止
を確実にするとともに、パネル出来上がり時の当接壁の
外方への反りをなくしパネル連結の密着性を高めること
ができる。As described above in detail, according to the present invention, the first and second groove portions for locking the flange portion are constituted by the base wall, the defining wall and the contact wall, and the outer end of the contact wall is formed by the base wall. Since the outer edge of the base wall and the inner surface of the inner plate and the inner surface of the outer plate are spaced apart from each other, the foamed heat insulating material is filled up to the inner surface of the flange portion. As a result, the heat insulating property of the end portion of the heat insulating panel can be improved, and the heat insulating ability of the entire panel can be improved. Also, by making the contact wall thinner than the base wall and inclining the contact wall inward, the contact wall has elasticity (restoring force when warping is generated). As a result, it is possible to expect the action of pressing the flange part inward with the contact of the flange part, ensuring the locking of the flange part and eliminating the outward warpage of the contact wall when the panel is completed. The adhesion of the connection can be improved.
各図は本発明の一実施例を示し、第1図は断熱パネルの
外観斜視図、第2図は組立式低温庫の外観斜視図、第3
図は第1図の一部省略A−A断面図、第4図は枠材の断
面図、第5図は第3図のB部を拡大し断熱材の充填状態
を示した断面図である。 (2)…断熱パネル、(3)…内板、(4)…外板、
(5)…枠材、(6)…発泡性断熱材、(10),(12)
…フランジ部、(13)…第1の溝部、(14)…第2の溝
部、(17)…基壁、(18)…規定壁、(19)…当接壁、
(20)…凹所、(21)…ヒレ片、(22)…シール片。Each drawing shows one embodiment of the present invention, FIG. 1 is an external perspective view of a heat insulation panel, FIG. 2 is an external perspective view of an assembled low-temperature storage, and FIG.
FIG. 4 is a sectional view taken along the line AA of FIG. 1 with a part omitted, FIG. 4 is a sectional view of a frame material, and FIG. 5 is a sectional view showing an enlarged state of a portion B of FIG. . (2) ... Insulation panel, (3) ... Inner plate, (4) ... Outer plate,
(5) ... Frame material, (6) ... Foam insulation, (10), (12)
... Flange part, (13) ... First groove part, (14) ... Second groove part, (17) ... Base wall, (18) ... Defining wall, (19) ... Abutting wall,
(20) ... recess, (21) ... fin pieces, (22) ... seal pieces.
Claims (1)
L字状に形成したフランジ部を有する内板及び外板と、
前記内板のフランジ部を係止する第1の溝部及び前記外
板のフランジ部を係止する第2の溝部を有し、この両溝
部の間に凸部或いは凹部を形成しその内方に結合装置を
配設する枠材と、前記内外両板を枠材に係止した状態で
両板間に充填される発泡性断熱材とを備え、前記両溝部
は、基壁と規定壁と当接壁とから成り、基壁と当接壁と
を対向させ当接壁の肉厚を基壁の肉厚より薄くするとと
もに当接壁を内方に傾斜させかつ基壁の外端より当接壁
の外端を外方に延設して略蟻溝を形成させたことを特徴
とする断熱パネル。1. An inner plate and an outer plate each having a flange portion that is rectangular in a plan view and is bent in its four sides to form a substantially L shape.
It has a first groove portion that locks the flange portion of the inner plate and a second groove portion that locks the flange portion of the outer plate, and a convex portion or a concave portion is formed between the both groove portions, and the convex portion or the concave portion is formed inside thereof. A frame member for disposing a coupling device, and a foaming heat insulating material filled between the inner and outer plates in a state where the inner and outer plates are locked to the frame member are provided, and the both groove portions contact the base wall and the regulation wall. A contact wall, the base wall and the contact wall are opposed to each other, the thickness of the contact wall is made thinner than the thickness of the base wall, the contact wall is inclined inward, and the contact is made from the outer end of the base wall. A heat insulation panel characterized in that an outer end of a wall is extended outward to form a dovetail groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62292448A JPH087010B2 (en) | 1987-11-19 | 1987-11-19 | Insulation panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62292448A JPH087010B2 (en) | 1987-11-19 | 1987-11-19 | Insulation panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01134193A JPH01134193A (en) | 1989-05-26 |
| JPH087010B2 true JPH087010B2 (en) | 1996-01-29 |
Family
ID=17781931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62292448A Expired - Lifetime JPH087010B2 (en) | 1987-11-19 | 1987-11-19 | Insulation panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH087010B2 (en) |
-
1987
- 1987-11-19 JP JP62292448A patent/JPH087010B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01134193A (en) | 1989-05-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term |