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US7049692B2 - Stacked semiconductor device - Google Patents
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US7049692B2 - Stacked semiconductor device - Google Patents

Stacked semiconductor device Download PDF

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Publication number
US7049692B2
US7049692B2 US10/763,267 US76326704A US7049692B2 US 7049692 B2 US7049692 B2 US 7049692B2 US 76326704 A US76326704 A US 76326704A US 7049692 B2 US7049692 B2 US 7049692B2
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Prior art keywords
semiconductor device
wiring substrate
device unit
conductive member
substrate
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US20040178508A1 (en
Inventor
Takao Nishimura
Kazuyuki Aiba
Akira Takashima
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Socionext Inc
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Fujitsu Ltd
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Assigned to FUJITSU SEMICONDUCTOR LIMITED reassignment FUJITSU SEMICONDUCTOR LIMITED CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: FUJITSU MICROELECTRONICS LIMITED
Assigned to SOCIONEXT INC. reassignment SOCIONEXT INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FUJITSU SEMICONDUCTOR LIMITED
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • H05K1/141One or more single auxiliary printed circuits mounted on a main printed circuit, e.g. modules, adapters
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W74/00Encapsulations, e.g. protective coatings
    • H10W74/10Encapsulations, e.g. protective coatings characterised by their shape or disposition
    • H10W74/111Encapsulations, e.g. protective coatings characterised by their shape or disposition the semiconductor body being completely enclosed
    • H10W74/114Encapsulations, e.g. protective coatings characterised by their shape or disposition the semiconductor body being completely enclosed by a substrate and the encapsulations
    • H10W74/117Encapsulations, e.g. protective coatings characterised by their shape or disposition the semiconductor body being completely enclosed by a substrate and the encapsulations the substrate having spherical bumps for external connection
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/023Reduction of cross-talk, noise or electromagnetic interference using auxiliary mounted passive components or auxiliary substances
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • H05K1/144Stacked arrangements of planar printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • H05K1/145Arrangements wherein electric components are disposed between and simultaneously connected to two planar printed circuit boards, e.g. Cordwood modules
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/16Printed circuits incorporating printed electric components, e.g. printed resistors, capacitors or inductors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/04Assemblies of printed circuits
    • H05K2201/045Hierarchy auxiliary PCB, i.e. more than two levels of hierarchy for daughter PCBs are important
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/04Assemblies of printed circuits
    • H05K2201/049PCB for one component, e.g. for mounting onto mother PCB
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10431Details of mounted components
    • H05K2201/10507Involving several components
    • H05K2201/10515Stacked components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10734Ball grid array [BGA]; Bump grid array
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistors
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • H05K3/3436Leadless components having an array of bottom contacts, e.g. pad grid array or ball grid array components
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/071Connecting or disconnecting
    • H10W72/075Connecting or disconnecting of bond wires
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/50Bond wires
    • H10W72/551Materials of bond wires
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/851Dispositions of multiple connectors or interconnections
    • H10W72/874On different surfaces
    • H10W72/884Die-attach connectors and bond wires
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/951Materials of bond pads
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W74/00Encapsulations, e.g. protective coatings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W74/00Encapsulations, e.g. protective coatings
    • H10W74/10Encapsulations, e.g. protective coatings characterised by their shape or disposition
    • H10W74/15Encapsulations, e.g. protective coatings characterised by their shape or disposition on active surfaces of flip-chip devices, e.g. underfills
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • H10W90/22Configurations of stacked chips the stacked chips being on both top and bottom sides of a package substrate, interposer or RDL
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • H10W90/271Configurations of stacked chips the chips having passive surfaces facing each other, i.e. in a back-to-back arrangement
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • H10W90/28Configurations of stacked chips the stacked chips having different sizes, e.g. chip stacks having a pyramidal shape
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • H10W90/291Configurations of stacked chips characterised by containers, encapsulations, or other housings for the stacked chips
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/20Configurations of stacked chips
    • H10W90/297Configurations of stacked chips characterised by the through-semiconductor vias [TSVs] in the stacked chips
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/722Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between stacked chips
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/724Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked insulating package substrate, interposer or RDL
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/731Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors
    • H10W90/732Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors between stacked chips
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/731Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors
    • H10W90/734Package configurations characterised by the relative positions of pads or connectors relative to package parts of die-attach connectors between a chip and a stacked insulating package substrate, interposer or RDL
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/751Package configurations characterised by the relative positions of pads or connectors relative to package parts of bond wires
    • H10W90/754Package configurations characterised by the relative positions of pads or connectors relative to package parts of bond wires between a chip and a stacked insulating package substrate, interposer or RDL

Definitions

  • the present invention generally relates to a stacked semiconductor device, and especially relates to a stacked semiconductor device having a three-dimensional structure wherein two or more semiconductor device units and semiconductor devices are stacked.
  • semiconductor devices used therein are increasingly required to be small in size, thin, capable of providing multiple functions and advanced features, and highly condensed.
  • the packaging structure of semiconductor devices is shifting to a three-dimensional structure wherein two or more semiconductor device units or two or more semiconductor devices are stacked.
  • a semiconductor device unit means a semiconductor device as it is, and a structure containing a semiconductor device in a package.
  • the patent reference 1 discloses a QFP (quad flat package) that employs a leadframe as an external terminal.
  • a QFP type semiconductor device provides a terminal on the upper part of the package by forming a convex section by deforming an inner lead section of the leadframe, on which package a stacking wiring substrate having terminals on both upper and bottom surfaces of the package is connected by a solder bump.
  • a semiconductor device wherein a plurality of molding-sealed semiconductor units are stacked.
  • penetration wiring is provided on the semiconductor device at the molding-seal section of the semiconductor device units such that a terminal is provided at the upper part of the package, at which upper part of the package a re-wiring substrate having a terminal on both upper and bottom surfaces is connected by a solder ball.
  • problems are that no more than one semiconductor device unit can be stacked beneath (i.e., two in total), and that a terminal has to be prepared at the upper part of the package by deforming a leadframe, requiring considerable manufacturing processes, with manufacturing cost becoming high.
  • An aspect of the present invention is to provide a stacked semiconductor device that includes:
  • a first semiconductor device unit that has a first wiring substrate, at least one semiconductor device being mounted on the first wiring substrate, and an external connection terminal,
  • a second semiconductor device unit that has a second wiring substrate installed below the first semiconductor device unit, at least one semiconductor device being mounted on the second wiring substrate, and a connection electrode being formed on a surface of the second wiring substrate, the surface facing the first semiconductor device unit, and
  • a third wiring substrate that includes a circuit board arranged between the first semiconductor device unit and the second semiconductor device unit, a first conductive member that is electrically connected to the above-mentioned connection electrode, a second conductive member that is formed corresponding to the form position of the above-mentioned external connection terminal, and electrically connected to the external connection terminal, and a third conductive member that connects the first conductive member and the second conductive member.
  • Another aspect of the present invention is to provide a stacked semiconductor device wherein the first conductive member is constituted by a solder bump that is formed by penetrating the circuit board, and connected to the third conductive member.
  • Another aspect of the present invention is to provide a stacked semiconductor device wherein:
  • the first conductive member is constituted by the solder bump as described above,
  • the second conductive member and the third conductive member are formed on a surface of the third wiring substrate, the surface facing the above second wiring substrate, and
  • a through hole is formed in the third wiring substrate for electrically connecting the external connection terminal with the second conductive member.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein the second conductive member and the third conductive member are formed on both surfaces of the third wiring substrate, one of the surfaces facing the first semiconductor device unit, and the other surface facing the second semiconductor device unit, wherein the third conductive member formed on both surfaces is electrically connected by the through-hole electrodes formed by penetrating the circuit board.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein the first semiconductor unit includes two or more semiconductor device units that are stacked.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein the second semiconductor device unit includes two or more semiconductor device units that are stacked.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein the third wiring substrate is a multilayered substrate.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein a passive component is provided on the third wiring substrate.
  • another aspect of the present invention is to provide a stacked semiconductor device wherein a multilayered substrate is used as the third wiring substrate, and a passive component is prepared in the multilayered substrate.
  • the present invention provides a stacked semiconductor device that substantially obviates one or more of the problems caused by the limitations and disadvantages of the related art.
  • FIG. 1 is a cross-sectional view of a semiconductor device according to a first embodiment of the present invention
  • FIG. 2 is a cross-sectional view of the semiconductor device according to a second embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of the semiconductor device according to a third embodiment of the present invention.
  • FIG. 4 is a cross-sectional view of the semiconductor device according to a fourth embodiment of the present invention.
  • FIG. 5 is a cross-sectional view of the semiconductor device according to a fifth embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of the semiconductor device according to a sixth embodiment of the present invention.
  • FIG. 7 is a cross-sectional view of the semiconductor device according to a seventh embodiment of the present invention.
  • FIG. 1 shows a stacked semiconductor device (henceforth referred to as “semiconductor device”) 10 A according to the first embodiment of the present invention.
  • the semiconductor device 10 A includes an upper semiconductor device unit 11 A (henceforth called “upper device unit”), a lower semiconductor device unit 12 A (henceforth called “lower device unit”), and an interposer substrate 13 A.
  • the upper device unit 11 A is a general-purpose semiconductor device that is commercially available. That is, a commercial product that is guaranteed by a manufacturer is used as the upper device unit 11 A.
  • the device unit 11 A is a BGA (Ball Grid Array) type semiconductor device wherein a semiconductor element 14 A is mounted on the upper surface of a first wiring substrate 16 A, and external connection terminals 22 are arranged on the undersurface of the first wiring substrate 16 A.
  • a solder ball constitutes each of the external connection terminals 22 .
  • the semiconductor element 14 A is fixed with its face up on the first wiring substrate 16 A. Further, electrode pads 20 are formed on the first wiring substrate 16 A, and the semiconductor element 14 A is connected to the electrode pads 20 by wires 21 .
  • the external connection terminals 22 are connected to the electrode pads 20 by through holes formed in the first wiring substrate 16 A. Therefore, the semiconductor element 14 A is electrically connected to the external connection terminals 22 through the wires 21 and the electrode pads 20 . Further, a sealing resin 23 is formed covering the whole upper surface of the first wiring substrate 16 A such that the semiconductor element 14 A, the wires 21 , and others are protected.
  • the lower device unit 12 A includes a semiconductor element 15 A, a second wiring substrate 17 A, and external connection terminals 29 .
  • the semiconductor element 15 A is mounted on the second wiring substrate 17 A by flip chip bonding. That is, bumps 25 are beforehand formed in an electrode section (not shown) of the circuit surface of the semiconductor element 15 A, and the semiconductor element 15 A is electrically connected to the second wiring substrate 17 A by connecting the bumps 25 to bump connecting electrodes 27 formed on an upper surface 24 A of the second wiring substrate 17 A. Further, in order to strengthen the connections between the bumps 25 and the bump connecting electrodes 27 , an underfill resin 30 is arranged between the semiconductor element 15 A and the second wiring substrate 17 A.
  • the second wiring substrate 17 A is located below the upper device unit 11 A. That is, the lower device unit 12 A is arranged below the upper device unit 11 A.
  • the external connection terminals 29 are the terminals that are connected to an external substrate when the semiconductor device 10 A is mounted on the external substrate. Further, the lower electrodes 28 to which the external connection terminals 29 are connected are also connected to the connection electrodes 26 , or, as applicable, to the bump connecting electrodes 27 by an inner layer wiring (not shown) prepared inside the second wiring substrate 17 A.
  • the interposer substrate 13 A includes first conductive members 32 , as described below, which are connected to the connection electrodes 26 that are formed on the upper surface 24 A of the second wiring substrate 17 A. Further, the connection electrodes 26 are prepared at positions where the semiconductor element 15 A is not mounted.
  • the interposer substrate 13 A includes a circuit board 18 A, the first conductive members 32 , second conductive members 33 , and third conductive members 34 A.
  • the circuit board 18 A is arranged between the upper device unit 11 A and the lower device unit 12 A.
  • the interposer substrate 13 A is arranged between the upper device unit 11 A and the lower device unit 12 A.
  • the circuit board 18 A is a single surface wiring substrate made of epoxy/glass or BT (Bismaleimide Triazine)/glass, on an upper surface 31 A of which the second conductive members 33 serving as electrodes, and the third conductive members 34 A serving as a wiring section, are formed.
  • the first conductive members 32 are constituted by solder bumps, and are connected to the third conductive members 34 A via through holes prepared in the interposer substrate 13 A.
  • the first conductive members 32 electrically connect the lower device unit 12 A to the interposer substrate 13 A.
  • the lower device unit 12 A and the interposer substrate 13 A are electrically connected by the first conductive members 32 that are constituted by the solder bumps, which are easy and economical to prepare. Further, a process for stacking the lower device unit 12 A and the interposer substrate 13 A becomes simple and economical.
  • the second conductive members 33 and the third conductive members 34 A being structured as printed circuits made of copper, are formed on the upper surface 31 A of the circuit board 18 A. Further, the second conductive members 33 and the third conductive members 34 A are protected by a protective coat 35 A formed on the upper surface 31 A of the circuit board 18 A. Openings 44 are formed in the protective coat 35 A at positions corresponding to the external connection terminals 22 of the upper device unit 11 A.
  • the second conductive members 33 are connected to the external connection terminals 22 of the upper device unit 11 A.
  • the third conductive members 34 A electrically connect the first conductive members 32 and the second conductive members 33 .
  • the external connection terminals 22 of the upper device unit 11 A and the connection electrodes 26 of the lower device unit 12 A are electrically connected by the first conductive members 32 , the second conductive members 33 , and the third conductive members 34 A.
  • the upper device unit 11 A and the lower device unit 12 A stacked with the interposer substrate 13 A in the middle constitute the semiconductor device 10 A, wherein the interposer substrate 13 A functions as an interposer for electrically connecting the upper device unit 11 A and the lower device unit 12 A.
  • the second conductive members 33 are formed corresponding to the form positions of the external connection terminals 22 of the upper device unit 11 A, and there are no other restrictions as to the form positions of the second conductive members 33 . That is, the second conductive members 33 can be arranged on the upper surface 31 A of the circuit board 18 A according to the arrangement of the external connection terminals 22 . For this reason, a general-purpose semiconductor device, wherein the arrangement of the external connection terminals 22 is beforehand defined can be used as the upper device unit 11 A.
  • the yield of an end product such as the semiconductor device 10 A, constituted by multiple semiconductor device units (semiconductor device) is an accumulation of the yields of the multiple semiconductor devices, such as the upper device unit 11 A and the lower device unit 12 A, when the yield is determined after assembling the multiple semiconductor devices.
  • the semiconductor device 10 A according to the present embodiment uses a general-purpose semiconductor device, the quality of which is guaranteed, as the semiconductor device unit 11 A, the manufacturing yield of the whole semiconductor device 10 A is improved.
  • the semiconductor device 10 A of the present embodiment since the second conductive members 33 are formed corresponding to the upper device unit 11 A, the design flexibility is enhanced. Furthermore, the design flexibility of the third conductive members 34 A formed on the upper surface 31 A of the circuit board 18 A is also enhanced. In this manner, the wiring structure, which can otherwise become complicated due to stacking, becomes simple, facilitating design of the semiconductor device 10 A, and the semiconductor device 10 A that is capable of offering advanced features and multiple functions is realized.
  • FIG. 2 shows a semiconductor device 10 B according to the second embodiment of the present invention.
  • FIG. 2 that is for explaining the second embodiment
  • FIGS. 3 through 7 that are for explaining subsequent embodiments
  • the same label is used for the same component as shown in FIG. 1 , and explanation thereof is not repeated.
  • the semiconductor device 10 B of the present embodiment includes the upper device unit 11 A and the lower device unit 12 A, which are the same as in the semiconductor device 10 A of the first embodiment.
  • the semiconductor device 10 B of the present embodiment includes an interposer substrate 13 B that is different from the interposer substrate 13 A of the first embodiment.
  • both second conductive members 33 and third conductive members 34 A are formed on the upper surface 31 A of the circuit board 18 A.
  • the second conductive members 33 and third conductive members 34 B are formed on an undersurface 31 B of a circuit board 18 B.
  • the undersurface 31 B of the circuit board 18 B is the surface that faces the lower device unit 12 A. That is, the structure of the semiconductor device 10 B of the present embodiment is such that the second conductive members 33 and the third conductive members 34 are formed on the surface of the circuit board 18 B that faces the lower device unit 12 A, namely the undersurface 31 B.
  • the second conductive members 33 and the third conductive members 34 B formed on the undersurface 31 B of the circuit board 18 B are protected by a protective coat 35 B formed on the undersurface 31 B of the circuit board 18 B.
  • openings 44 B are formed in the protective coat 35 B at positions corresponding to the connection electrodes 26 of the lower device unit 12 A. The first conductive members 32 and the third conductive members 34 B are connected through the openings 44 B.
  • the external connection terminals 22 of the upper device unit 11 A are connected to the second conductive members 33 of the interposer substrate 13 B via through holes 36 formed in the circuit board 18 B corresponding to the form positions of the external connection terminals 22 of the upper device unit 11 A. In this manner, the external connection terminals 22 are electrically connected to the second conductive members 33 via the through holes 36 .
  • the external connection terminals 22 are constituted by solder balls as described above, the external connection terminals 22 are fused by heat-treatment carried out when mounting the upper device unit 11 A on the interposer substrate 13 B, and flow into respective through holes 36 . In this manner, the external connection terminals 22 and the second conductive member 33 s are electrically connected via the through holes 36 .
  • each of the external connection terminals 22 of the semiconductor device 10 B of the present embodiment is melted and fills the corresponding through hole 36 formed on the circuit board 18 B. That is, the distance between the upper device unit 11 A and the interposer substrate 13 B becomes smaller by the height corresponding to the amount of the external connection terminals 22 that melts and fills the respective through holes 36 .
  • a distance H 1 between the upper device unit 11 A and the interposer substrate 13 A of the semiconductor device 10 A according to the first embodiment as shown in a FIG. 1 is made smaller in the case of the semiconductor device 10 B of the present embodiment as indicated by arrows associated to a distance H 2 shown in FIG. 2 .
  • the distance H 2 between the upper device unit 11 A and the interposer substrate 13 B is less than the distance H 1 by the amount that the external connection terminals 22 melt and flow into the corresponding through holes 36 .
  • the semiconductor device 10 B of the present embodiment can be made thinner compared with the semiconductor device 10 A of the first embodiment.
  • FIG. 3 shows a semiconductor device 10 C according to the third embodiment of the present invention.
  • the semiconductor device 10 C includes the upper device unit 11 A and the lower device unit 12 A, which are the same as in the semiconductor device 10 A of the first embodiment.
  • an interposer substrate 13 C of the semiconductor device 10 C is different from the first and the second embodiments.
  • the third conductive members 34 A and 34 B are provided on the upper surface 31 A and the undersurface 31 B, respectively, of the circuit board 18 A and 18 B, respectively, i.e., only on one of the surfaces.
  • the third conductive members 34 A and 34 B are provided on upper surface 31 A and undersurface 31 B, respectively.
  • the third conductive members 34 A and the second conductive members 33 that are bonded to the external connection terminals 22 are provided on the upper surface 31 A of the circuit board 18 C, and the third conductive members 34 B are formed on the undersurface 31 B of the circuit board 18 C.
  • the protective coats 35 A and 35 B are formed on the third conductive members 34 A and 34 B, respectively.
  • the openings 44 A are formed in the protective coat 35 A at positions corresponding to the external connection terminals 22 of the upper device unit 11 A, and the openings 44 B are formed in the protective coat 35 B at positions corresponding to the connection electrodes 26 of the lower device unit 12 A.
  • through-hole electrodes 37 penetrating the circuit board 18 C are formed, which electrically connect the third conductive members 34 A formed on the upper surface 31 A of the circuit board 18 C and the third conductive members 34 B formed on the undersurface 31 B.
  • the through-hole electrodes 37 are formed by through holes in the circuit board 18 C, the through holes being filled with copper, and constituting vias.
  • the third conductive members 34 A and 34 B are formed on both surfaces of the circuit board 18 C of the interposer substrate 13 C according to the semiconductor device 10 C of the present embodiment, a complicated circuit pattern can be accommodated, enhancing design flexibility, compared with a configuration wherein the third conductive members 34 A or 34 B, as applicable, are provided only on one of the surfaces. Further, the third conductive members 34 A and 34 B function as reinforcing materials, and the rigidity of the interposer substrate 13 C is increased, suppressing curvature and deformation of the substrate due to temperature change. Accordingly, the manufacturing yield is raised, and the reliability of the semiconductor device 10 C is improved.
  • FIG. 4 shows a semiconductor device 10 D according to the fourth embodiment of the present invention.
  • the semiconductor device 10 D of the present embodiment is characterized by two or more upper device units 11 B and 11 C being stacked on an interposer substrate 13 D.
  • the upper device unit 11 B located in the topmost part includes a semiconductor element 14 B and a semiconductor element 14 C on a first wiring substrate 16 B.
  • the semiconductor element 14 C is flip chip bonded to the first wiring substrate 16 B, and the semiconductor element 14 B is adhesively fixed to the semiconductor element 14 C by an adhesive 45 with its face up. Further, the semiconductor element 14 B is electrically connected to the first wiring substrate 16 B by wires. Furthermore, connection electrodes 26 A are formed on the undersurface of the first wiring substrate 16 B, that is, on the surface that faces the upper device unit 11 C.
  • the upper device unit 11 C is arranged below the upper device unit 11 B.
  • the upper device unit 11 C includes a semiconductor element 14 D, and a first wiring substrate 16 C to which the semiconductor element 14 D is flip chip bonded. Further, the external connection terminals 22 are formed on the first wiring substrate 16 C, facing the interposer substrate 13 D. Furthermore, connection electrodes 26 B are formed on the upper surface of the first wiring substrate 16 C, the upper surface facing the upper device unit 11 B.
  • the upper device unit 11 B and the upper device unit 11 C are electrically connected by stacking bumps 38 A that connect the connection electrodes 26 A formed on the first wiring substrate 16 B of the upper device unit 11 B and the connection electrodes 26 B formed on the first wiring substrate 16 C of the upper device unit 11 C.
  • the lower device unit 12 B includes two semiconductor devices 15 B and 15 C in the present embodiment.
  • the bumps 25 are formed on each of the semiconductor devices 15 B and 15 C, which devices are flip chip bonded with the bumps 25 being connected to the bump connecting electrodes 27 formed on the second wiring substrate 17 B.
  • the second conductive members 33 and the third conductive members 34 A are formed on the upper surface 31 A of the interposer substrate 13 D, and the third conductive members 34 B, to which the first conductive members 32 are bonded, are formed on the undersurface 31 B of the interposer substrate 13 D.
  • the third conductive members 34 A and the third conductive members 34 B are electrically connected by vias that are formed through a circuit board 18 D of the interposer substrate 13 D.
  • the semiconductor device 10 D of the present embodiment includes the two upper device units 11 B and 11 C stacked and mounted on the interposer substrate 13 D. In this manner, the semiconductor device 10 D can provide further advanced features and multiple functions.
  • the number of the upper device units that are stacked is not limited to two as in the present embodiment, and three or more upper device units may be stacked. Electrical connections between upper device units, and electrical connections between each upper device unit and the interposer substrate 13 D can be carried out by flip chip bonding, TAB connection, wire connection, etc. Further, in each upper device unit, the semiconductor device can be mounted on either or both of the upper surfaces and the undersurface of the first wiring substrate.
  • FIG. 5 shows a semiconductor device 10 E according to the fifth embodiment of the present invention.
  • the semiconductor device 10 E is characterized by two or more lower device units 12 A and 12 C being mounted below an interposer substrate 13 D.
  • the lower device unit 12 A located at the bottom part is the same as the lower device unit 12 A of the semiconductor device 10 A according to the first embodiment as shown in FIG. 1 .
  • the lower device unit 12 C is stacked on the lower device unit 12 A.
  • a semiconductor element 15 E is flip chip bonded on the undersurface of a second wiring substrate 17 C of the lower device unit 12 C, and a semiconductor element 15 D is flip chip bonded on the upper surface of the second wiring substrate 17 C. In this manner, the packaging density of the semiconductor devices 15 D and 15 E is increased. Further, the connection electrodes 26 C are formed on the upper surface of the second wiring substrate 17 C, and the connection electrodes 26 D are formed on the undersurface of the second wiring substrate 17 C.
  • the lower device unit 12 A and the lower device unit 12 C are electrically connected by stacking bumps 38 B that connect the connection electrodes 26 D formed on the second wiring substrate 17 C and the connection electrodes 26 formed on the second wiring substrate 17 A. Further, the interposer substrate 13 D and the lower device unit 12 C are electrically connected by the first conductive members 32 that connect the third conductive member 34 B formed on the undersurface 31 B of the circuit board 18 D and the connection electrodes 26 C formed on the second wiring substrate 17 C.
  • the upper device unit 11 D of the present embodiment includes a semiconductor element 14 E and a semiconductor element 14 F that are stacked on a first wiring substrate 16 D.
  • the semiconductor element 14 F is adhesively fixed by an adhesive 45 F with its face up to the upper surface of the first wiring substrate 16 D
  • the semiconductor element 14 E is adhesively fixed by an adhesive 45 E with its face up on the top of the semiconductor element 14 F.
  • the semiconductor devices 14 E and 14 F are electrically connected to the first wiring substrate 16 D by wires.
  • the interposer substrate 13 D is the same as the interposer substrate 13 D of the fourth embodiment shown in FIG. 4 .
  • the semiconductor device 10 E of the present embodiment includes the two lower device units 12 A and 12 C that are stacked below the interposer substrate 13 D. In this manner, the semiconductor device 10 E is capable of offering advanced features and multiple functions.
  • the number of the lower device units that are stacked is not limited to two as in the present embodiment, and the number can be three or greater, where electrical connections between the lower device units, and the electrical connections between each lower device unit and the interposer substrate 13 D can be selected from flip chip bonding, TAB connection, wire connection, etc. Further, in each lower device unit, a semiconductor device can be mounted on either or both of the upper surface and the undersurface of the second wiring substrate 17 C.
  • the present embodiment employs a multilayer substrate with inner layer wiring as the interposer substrate 13 D, a single surface wiring substrate and a double surface wiring substrate may be employed as shown in the embodiments described above.
  • FIG. 6 shows a semiconductor device 10 F according to the sixth embodiment of the present invention.
  • the semiconductor device 10 F is characterized by including passive components 40 mounted on a circuit board 18 E that is a multilayered substrate constituting an interposer substrate 13 E.
  • the circuit board 18 E of the interposer substrate 13 E includes third conductive members 34 C serving as an inner layer wiring.
  • the third conductive members 34 C are electrically connected to the first conductive members 32 and the second conductive members 33 .
  • an upper device unit 11 E that is mounted on the circuit board 18 E by flip chip bonding includes a first wiring substrate 16 D on which a semiconductor element 14 G is mounted.
  • the passive components 40 are mounted on the upper surface of the interposer substrate 13 E.
  • the passive components 40 are small electronic parts, such as a chip capacitor and a chip resistor.
  • the passive components 40 are soldered to the upper surface of the interposer substrate 13 E.
  • the semiconductor device 10 F of the present embodiment employs the multilayered substrate as the interposer substrate 13 E, the third conductive members 34 C, serving as the inner layer wiring, can be densely arranged.
  • the interposer substrate 13 E since the inner layer wiring (served by the third conductive members 34 C) is formed inside the interposer substrate 13 E, the interposer substrate 13 E has high rigidity compared with a single surface wiring substrate and a double surface wiring substrate, suppressing curvature and deformation due to temperature change occurring in the interposer substrate 13 E, and, therefore, the reliability of the semiconductor device 10 F is enhanced.
  • the semiconductor device 10 F of the present embodiment includes the passive components 40 mounted on the interposer substrate 13 E, an RF device having desired electrical properties can be provided.
  • the present embodiment is described as an example using a multilayer substrate with inner layer wiring as the interposer substrate 13 E, a single surface monolayer wiring substrate, and a double surface monolayer wiring substrate can also be used as described above.
  • FIG. 7 shows a semiconductor device 10 G according to the seventh embodiment of the present invention.
  • the passive components 40 are prepared separately from the circuit board 18 E, and mounted on the interposer substrate 13 E by soldering.
  • the semiconductor device 10 G includes an interposer substrate 13 F that is multilayered and includes the third conductive members 34 C and a circuit board 18 F.
  • the circuit board 18 F includes an inductor section 41 and a capacitor section 42 that serve as passive components constituted by inner layer wiring.
  • the passive components are formed by inner layer wiring according to the present embodiment, the passive components may be structured in other manners, such as embedding independent passive components in the multilayered substrate, with the independent passive components being wire-connected to the inner layer wiring.
  • the passive components 41 and 42 are incorporated into the interposer substrate 13 F by forming the inductor section 41 and the capacitor section 42 as inner layer wiring of the circuit board 18 F that is a multilayer substrate. In this manner, no passive components independent from the circuit board 18 F need to be prepared, reducing the number of components to be mounted, and reducing manufacturing cost.
  • the present invention provides semiconductor devices that offer various effects and advantages as follows.
  • the stacked semiconductor device of the present invention uses general-purpose semiconductor device units, external connection terminals arrangement of which are beforehand given, design flexibility is improved, and a system device served by multiple semiconductor devices can be easily realized. In this manner, the requirements for advanced features and multiple functions are satisfied.
  • solder bumps are used as the first conductive members, and a simple and low cost stacking structure is realized.
  • the stacked semiconductor device of the present invention is made thin.
  • the present invention also provides a stacked semiconductor device with a multi-layer substrate
  • the third conductive members can provide a complicated circuit pattern, compared with a configuration wherein the third conductive members are formed only on one surface, and, therefore, the design flexibility of the semiconductor device is improved. Further, since the rigidity of the third wiring substrate is increased, curvature and deformation of the substrate occurring due to temperature change is suppressed, enhancing the reliability of the semiconductor device.
  • the present invention also provides a stacked semiconductor device that is capable of providing advanced features and multiple functions.
  • the present invention provides a stacked semiconductor device with a higher-density wiring substrate by using a multilayered substrate as the third wiring substrate. Further, since rigidity of the multilayered substrate is increased compared with a single surface wiring substrate and a double surface wiring substrate, curvature and deformation of the third wiring substrate occurring due to temperature change is suppressed, and the manufacturing yield is raised.
  • a semiconductor device suitably serving as an RF device can be constituted.
  • passive components are incorporated in the third wiring substrate, thereby dispensing with independent passive components, reducing the manufacturing cost.

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